A fermentation machine for producing microbial active calcium fertilizer
By designing a fermenter for multi-directional stirring and rapid filter replacement, the problem of inefficient mixing efficiency of traditional stirring devices is solved, efficient mixing of microbial active calcium fertilizers and waste gas treatment are achieved, and production efficiency and air quality are improved.
Patent Information
- Application Number
- CN202421372625.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-17
AI Technical Summary
The traditional stirring device has a single stirring direction, low mixing efficiency, time-consuming and labor-intensive, and it is difficult to meet the efficient mixing needs of microbial active calcium fertilizer production.
A fermenter for the production of microbial active calcium fertilizer was designed, and multiple stirring rods were used to achieve reciprocating stirring and improve mixing efficiency through the coordination of gears and tooth frames. At the same time, the purification component passes through the filter and drive structure to quickly disassemble and replace the filter to prevent exhaust gas leakage.
It achieves a more uniform mixing of raw materials, accelerates reaction speed, saves time, improves work efficiency, and quickly replaces the filter to avoid waste gas leakage and protects air quality.
Smart Images
Figure CN222729698U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of fertilizer production, in particular to a fermentation machine for producing microbial active calcium fertilizer. Background Art
[0002] Microbial active calcium fertilizer combines the advantages of microbial technology and traditional calcium fertilizer. It has the characteristics of promoting soil biological activity, increasing soil calcium ion content, improving soil structure, and increasing organic matter supply. Its microbial components can release calcium ions, enhance plant resistance, reduce environmental pollution, and are environmentally friendly. However, the effect varies depending on the formulation, application method and soil conditions, and must be used reasonably according to the manufacturer's recommendations.
[0003] During the production process of microbial active calcium fertilizer, suitable microbial strains are first selected and mixed with a culture medium containing an organic substrate. Subsequently, the mixture is subjected to constant temperature, stirring, ventilation and other operations through a fermentation machine to promote the growth of microorganisms and the degradation of organic substrates, and release nutrients such as calcium ions. After fermentation is completed, subsequent processing steps such as filtration, drying, and granulation are performed to finally obtain the finished microbial active calcium fertilizer. The use of a fermentation machine can improve production efficiency and product quality, making microbial active calcium fertilizer more competitive.
[0004] Microbial active calcium fertilizer is made of organic substrate, microbial strains, auxiliary additives, water source and other raw materials according to a specified ratio, and then stirred and mixed uniformly. However, the traditional stirring device has a single stirring direction and can only rotate in a fixed direction. The mixing efficiency is low and it is time-consuming and labor-intensive. Therefore, a fermentation machine for the production of microbial active calcium fertilizer is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a fermentation machine for producing microbial active calcium fertilizer, aiming to improve the problems of traditional stirring devices having a single stirring direction, being able to rotate only in a fixed direction, having low mixing efficiency, and being time-consuming and labor-intensive.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a fermentation machine for producing microbial active calcium fertilizer, comprising a stirring barrel, a fixed plate fixedly connected to the top of the stirring barrel, a motor fixedly connected to the front side of the fixed plate, a gear 1 fixedly connected to the output end of the motor, four fixed rods fixedly connected to the top edge of the gear 1, a tooth frame fixedly connected between the bottoms of the four fixed rods, a rotating rod rotatably connected inside the stirring barrel, a gear 2 fixedly connected to the top of the rotating rod, the gear 2 is meshed with the gear 1, the gear 2 is meshed with the tooth frame, a plurality of stirring rods are fixedly connected to the outside of the rotating rod, and a purification component is installed on the top of the stirring barrel.
[0007] As a further description of the above technical solution:
[0008] The purification component includes a processing box, the bottom of which is fixedly connected to the top of the mixing barrel, a fixed frame is slidably connected inside the processing box, a filter is slidably connected inside the fixed frame, a slide rod 1 is fixedly connected to the left side of the processing box, a spring is fixedly connected to the top of the slide rod, a pull rod is fixedly connected to the top of the spring, connecting rods are rotatably connected to the front and rear sides of the outer wall of the pull rod, an insertion rod is rotatably connected to the bottom of the connecting rod, and a slide rod 2 is slidably connected to the inner wall of the insertion rod.
[0009] As a further description of the above technical solution:
[0010] The bottom of the gear frame is rotatably connected to the top of the mixing barrel.
[0011] As a further description of the above technical solution:
[0012] The bottom of the gear 1 is rotatably connected to the top of the mixing barrel, and the bottom of the gear 2 is rotatably connected to the top of the mixing barrel.
[0013] As a further description of the above technical solution:
[0014] The inner wall of the pull rod is slidably connected to the outside of the first slide bar, and the right side of the second slide bar is fixedly connected to the left side outside of the processing box.
[0015] As a further description of the above technical solution:
[0016] The outer wall of the plug rod is inserted into the interior of the fixing frame, and the outer part of the filter screen is sleeved on the inner wall of the processing box.
[0017] As a further description of the above technical solution:
[0018] The bottom of the fixing frame is slidably connected to the top of the mixing barrel.
[0019] As a further description of the above technical solution:
[0020] A feeding port is fixedly connected to the top of the mixing barrel, and a discharging port is fixedly connected to the right side of the mixing barrel.
[0021] The utility model has the following beneficial effects:
[0022] In the utility model, the stirring rod is driven to work through the mutual cooperation of the stirring barrel, the fixed plate, the motor, the gear one, the fixed rod, the gear frame, the rotating rod, the gear two, the feed port and the discharge port structure, so as to realize reciprocating stirring, so that the raw materials of the microbial active calcium fertilizer are mixed more evenly, the reaction speed is accelerated, time is saved, and the work efficiency is effectively improved.
[0023] In the utility model, with the mutual cooperation of the processing box, the fixed frame, the filter, the slide bar 1, the spring, the pull rod, the connecting rod, the slide bar 2 and other structures, the insertion rod can be driven, which solves the problem of quickly disassembling and replacing the filter and avoids exhaust gas leakage, which affects the surrounding air quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a three-dimensional schematic diagram of a fermentation machine for producing microbial active calcium fertilizer proposed by the utility model;
[0025] Figure 2 This is a schematic diagram of the structure of gear 1 of a fermentation machine for producing microbial active calcium fertilizer proposed by the utility model;
[0026] Figure 3 This is a schematic diagram of the structure of a filter screen of a fermentation machine for producing microbial active calcium fertilizer proposed by the utility model;
[0027] Figure 4 The utility model discloses a schematic diagram of the structure of a rod insertion device for a fermentation machine for producing microbial active calcium fertilizer.
[0028] Legend:
[0029] 1. Mixing barrel; 2. Fixed plate; 3. Motor; 4. Gear 1; 5. Fixed rod; 6. Tooth frame; 7. Rotating rod; 8. Gear 2; 9. Mixing rod; 10. Processing box; 11. Fixed frame; 12. Filter; 13. Slide bar 1; 14. Spring; 15. Pull rod; 16. Connecting rod; 17. Insert rod; 18. Slide bar 2; 19. Feed inlet; 20. Discharge outlet. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Reference Figure 1 - Figure 3The utility model provides an embodiment: a fermentation machine for producing microbial active calcium fertilizer, including a stirring barrel 1, a fixed plate 2 is fixedly connected to the top of the stirring barrel 1, a motor 3 is fixedly connected to the front side of the fixed plate 2, a gear 1 4 is fixedly connected to the output end of the motor 3, four fixed rods 5 are fixedly connected to the top edge of the gear 1 4, a tooth frame 6 is fixedly connected between the bottoms of the four fixed rods 5, a rotating rod 7 is rotatably connected inside the stirring barrel 1, a gear 2 8 is fixedly connected to the top of the rotating rod 7, the gear 2 8 is meshed with the gear 1 4, the gear 2 8 is meshed with the tooth frame 6, a plurality of stirring rods 9 are fixedly connected to the outside of the rotating rod 7, a purification component is installed on the top of the stirring barrel 1, the bottom of the tooth frame 6 is rotatably connected to the top of the stirring barrel 1, the bottom of the gear 1 4 is rotatably connected to the top of the stirring barrel 1, the bottom of the gear 2 8 is rotatably connected to the top of the stirring barrel 1, the top of the stirring barrel 1 is fixedly connected to a feed port 19, and the right side of the stirring barrel 1 is fixedly connected to a discharge port 20.
[0032] Specifically, the mixing barrel 1 is a container for fully mixing raw materials such as organic substrates, microbial strains, auxiliary additives, and water sources. The fixed plate 2 is used to fix the motor 3 to prevent the motor 3 from moving around. The gear 1 4 is a half gear, only half of which has teeth, and the other half is a flat surface without teeth. The fixed rod 5 is used to connect the gear frame 6 and the gear 1 4 to ensure their synchronous rotation. The gear frame 6 also has only half of teeth, and the teeth are on the side of the gear 1 4 plane. The rotating rod 7 is connected to the gear 2 8 to ensure that the gear 2 8 drives the rotating rod 7 to rotate synchronously. The rotating rod 7 is used to allow the stirring rod 9 to stir inside the mixing barrel 1. The discharge port 20 is used to transport the mixed microbial active calcium fertilizer out, and the feed port 19 is convenient for adding the raw materials to be mixed into the mixing barrel 1.
[0033] Reference Figure 2 - Figure 4 The purification component includes a treatment box 10, the bottom of which is fixedly connected to the top of the mixing barrel 1, a fixed frame 11 is slidably connected inside the treatment box 10, a filter screen 12 is slidably connected inside the fixed frame 11, a slide rod 13 is fixedly connected to the left side of the treatment box 10, a spring 14 is fixedly connected to the top of the slide rod 13, a pull rod 15 is fixedly connected to the top of the spring 14, and a connecting rod 16 is rotatably connected to the front and rear sides of the outer wall of the pull rod 15, a plug rod 17 is rotatably connected to the bottom of the connecting rod 16, a slide rod 2 18 is slidably connected to the inner wall of the plug rod 17, and the inner wall of the pull rod 15 is slidably connected to the outside of the slide rod 13, the right side of the slide rod 2 18 is fixedly connected to the outer side of the left side of the treatment box 10, the outer wall of the plug rod 17 is inserted into the fixed frame 11, the filter screen 12 is externally sleeved on the inner wall of the treatment box 10, and the bottom of the fixed frame 11 is slidably connected to the top of the mixing barrel 1.
[0034] Specifically, the processing box 10 is used to connect and protect internal parts, the fixed frame 11 is used to connect the filter 12, so as to facilitate its placement in the processing box 10, the filter 12 is used to filter harmful substances contained in the smoke, the filter 12 is an activated carbon with a large number of micropores and mesoporous structures on its surface, and can adsorb metal ions on its surface, the slide bar 13 is used to limit the movement direction of the pull rod 15, and ensure that the pull rod 15 can only move up and down without shaking, the spring 14 is used to reset the pull rod 15, the pull rod 15 is convenient for manual pressing to pull out the plug 17, the connecting rod 16 is used to push the plug 17 to unlock, the plug 17 slides outside the slide bar 2 18, and is used to fix the fixed frame 11 to keep it stable, the slide bar 2 18 is fixed to the left side of the processing box 10, and is used to limit the movement direction of the plug 17, and ensure that the plug 17 can only move forward and backward without shaking.
[0035] Working principle: first, add the raw materials into the mixing barrel 1 through the feed port 19 according to the proportion, and then control the fixed plate 2 to drive through the external power supply. When the motor 3 rotates, it drives the gear 1 4 to rotate, and the gear 1 4 drives the gear 2 8 to rotate. Because the gear 1 4 is a half gear, the gear 2 8 will be separated from the gear 1 4 after the gear 1 4 rotates half a circle, and immediately mesh with the gear frame 6 connected to the gear 1 4 through the fixed rod 5, so that the gear 2 8 rotates in the opposite direction. The motor 3 keeps rotating, and the gear 2 8 will keep reciprocating, driving the rotating rod 7 to rotate synchronously. The stirring rod 9 will keep rotating in the mixing barrel 1 to achieve full mixing. When the raw materials react to make fertilizer, a large amount of gas will be generated, including dangerous gases such as methane, which must be handled in time, otherwise it will affect the surrounding air quality. The gas floats into the treatment box 10 through the hole opened on the top of the mixing barrel 1, and is filtered by the filter screen 12 to absorb the harmful gas, and then discharged from the small holes on the back side of the treatment box 10. After a period of use, the activated carbon in the filter screen 12 is exhausted, and it needs to be replaced in time. First, press the pull rod 15, push the connecting rods 16 on both sides to push the rotating rod 7 to both sides, and under the limit of the sliding rod 18, the plug rod 17 is separated from the fixed frame 11, and then the fixed frame 11 is pulled out to take out the filter screen 12 and replace it with a new filter screen 12, and then the fixed frame 11 is reinserted into the treatment box 10, and the pull rod 15 is released at this time. Under the limit of the sliding rod 13, the spring 14 pushes the pull rod 15 upward, drives the connecting rod 16 to pull the plug rod 17, and reinserts the plug rod 17 into the fixed frame 11 to achieve reset and fixation.
[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A fermentation machine for producing microbial active calcium fertilizer, comprising a stirring barrel (1), characterized in that: The top of the mixing barrel (1) is fixedly connected to a fixing plate (2), the front side of the fixing plate (2) is fixedly connected to a motor (3), the output end of the motor (3) is fixedly connected to a gear 1 (4), the top edge of the gear 1 (4) is fixedly connected to four fixing rods (5), the bottoms of the four fixing rods (5) are fixedly connected to a tooth frame (6), the inside of the mixing barrel (1) is rotatably connected to a rotating rod (7), the top of the rotating rod (7) is fixedly connected to a gear 2 (8), the gear 2 (8) is meshed with the gear 1 (4), the gear 2 (8) is meshed with the tooth frame (6), the outside of the rotating rod (7) is fixedly connected to a plurality of mixing rods (9), and a purification component is installed on the top of the mixing barrel (1).
2. The fermentation machine for producing microbial active calcium fertilizer according to claim 1, characterized in that: The purification component comprises a treatment box (10), the bottom of the treatment box (10) is fixedly connected to the top of the mixing barrel (1), the treatment box (10) is slidably connected to a fixed frame (11) inside, the fixed frame (11) is slidably connected to a filter screen (12) inside, the left side of the treatment box (10) is fixedly connected to a slide rod 1 (13), the top of the slide rod 1 (13) is fixedly connected to a spring (14), the top of the spring (14) is fixedly connected to a pull rod (15), the front and rear sides of the outer wall of the pull rod (15) are rotatably connected to connecting rods (16), the bottom of the connecting rod (16) is rotatably connected to an insertion rod (17), and the inner wall of the insertion rod (17) is slidably connected to a slide rod 2 (18).
3. The fermentation machine for producing microbial active calcium fertilizer according to claim 1, characterized in that: The bottom of the tooth frame (6) is rotatably connected to the top of the mixing barrel (1).
4. The fermentation machine for producing microbial active calcium fertilizer according to claim 1, characterized in that: The bottom of the gear 1 (4) is rotatably connected to the top of the mixing barrel (1), and the bottom of the gear 2 (8) is rotatably connected to the top of the mixing barrel (1).
5. The fermentation machine for producing microbial active calcium fertilizer according to claim 2, characterized in that: The inner wall of the pull rod (15) is slidably connected to the outside of the first slide rod (13), and the right side of the second slide rod (18) is fixedly connected to the left side outside of the processing box (10).
6. The fermentation machine for producing microbial active calcium fertilizer according to claim 2, characterized in that: The outer wall of the insertion rod (17) is inserted into the interior of the fixing frame (11), and the outer surface of the filter screen (12) is sleeved on the inner wall of the processing box (10).
7. The fermentation machine for producing microbial active calcium fertilizer according to claim 2, characterized in that: The bottom of the fixing frame (11) is slidably connected to the top of the mixing barrel (1).
8. The fermentation machine for producing microbial active calcium fertilizer according to claim 1, characterized in that: The top of the mixing barrel (1) is fixedly connected with a feed port (19), and the right side of the mixing barrel (1) is fixedly connected with a discharge port (20).