A stirring device for a heat treatment water tank

By using debris isolation components and rotary stirring blades in the heat treatment tank stirring device, the problem of difficult metal chips to control and collect during the quenching process is solved, and a more efficient and uniform quenching effect and faster debris cleaning are achieved.

CN222729834UActive Publication Date: 2025-04-08HANGZHOU XUANRUI MASCH CO LTD
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Patent Information

Application Number
CN202420836965.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-04-08
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing heat treatment tank stirring device is difficult to effectively control the range of metal chips during the quenching process, resulting in rapid flow of metal chips in the water flow, making it difficult to form deposition, damage the stirring device and causing shell stuck problem.

Method used

A heat treatment pool mixing device is designed, using debris isolation components, including an isolation net and a support ring, which blocks scattered metal chips through the isolation net, and facilitates cleaning by fitting and installation. Combined with a rotating motor to drive the agitating blades to improve the water circulation speed and quenching uniformity.

Benefits of technology

Effectively block and collect metal chips scattered during the quenching process, avoid damaging the agitating device, improve quenching efficiency and uniformity, and simplify the debris cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of stirring devices, and discloses a stirring device for a heat treatment water pool, comprising a water pool and a quenching bearing assembly arranged on the water pool, wherein both ends of the quenching bearing assembly are connected to fixed plates, a debris isolation assembly is arranged below the quenching bearing assembly, stirring assemblies are arranged on both sides of the debris isolation assembly, and the stirring assembly is connected to a stirring power assembly; the novel servo motor can drive the bearing plate to descend into the water pool for quenching, and the design can ensure that the quenching part runs in a predetermined route and will not deviate from the path and collide with the stirring assembly and the debris isolation assembly below; the novel debris isolation assembly can use an isolation net to block metal chips scattered during the quenching process from entering other areas of the water pool, the rotating motor can drive the stirring shaft to rotate, and then drive the stirring blades to stir and drive the pool water to flow, so that the quenching is more uniform, and the large blade design of the stirring blades can speed up the water circulation speed, and then speed up the quenching speed, greatly improving the work efficiency.
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Description

Technical Field

[0001] The utility model relates to the field of stirring devices, in particular to a stirring device for a heat treatment water tank. Background Art

[0002] Metal heat treatment is one of the important processes in mechanical manufacturing. Compared with other processing technologies, heat treatment generally does not change the shape and overall chemical composition of the workpiece, but rather changes the internal microstructure of the workpiece or the chemical composition of the workpiece surface to give or improve the performance of the workpiece. Its characteristic is to improve the intrinsic quality of the workpiece, which is generally not visible to the naked eye. In order to make the metal workpiece have the required mechanical properties, physical properties and chemical properties, in addition to the reasonable selection of materials and various forming processes, heat treatment processes are often indispensable. Steel is the most widely used material in the machinery industry. The microstructure of steel is complex and can be controlled by heat treatment, so the heat treatment of steel is the main content of metal heat treatment. In addition, aluminum, copper, magnesium, titanium and their alloys can also change their mechanical, physical and chemical properties through heat treatment to obtain different performance. Quenching is the most common means of heat treatment. At present, many factories will lay compressed air pipelines at the bottom of the heat treatment pool, and use compressed air to promote the circulation of cooling water in the pool to achieve the purpose of rapid cooling and quenching of the products. However, since the compressed air pressure drops quickly, the air compressor needs to work to increase the pressure, and a continuous supply cannot be achieved. Therefore, the quenching effect of the product is not very ideal.

[0003] According to a heat treatment water pool stirring device provided by patent application number CN202022241338.X, it belongs to the field of heat treatment equipment. A heat treatment water pool stirring device includes a heat treatment pool, a barrier net is installed in the middle of the heat treatment pool, and a plurality of submersible mixers located outside the barrier net are installed at equal distances on the inner bottom wall of the heat treatment pool, a filter pocket is installed on the inner wall of the heat treatment pool, and an installation groove is opened on the inner bottom wall of the center of the heat treatment pool, a collection basket is placed in the installation groove, and a filter net is provided at the bottom end of the collection basket, and a plurality of detection components located in front of the submersible mixer are installed at equal distances on the inner wall of the heat treatment pool. The utility model installs multiple submersible mixers in the heat treatment pool to drive water circulation, which improves the uniformity of water flow temperature, and the surface hardness of the quenched product is more uniform than before, and the hardness of each position is higher after treatment. In addition, it is convenient to clean the heat treatment pool and detect faults.

[0004] There are still some deficiencies in the patent application. The patent does not effectively control the range of metal chips produced by quenching. When the stirring device is working, the fast-flowing water makes it difficult for the metal chips to form deposits for collection. As the metal chips in the water flow increase, the stirring device will be damaged and cause jamming. Therefore, a heat treatment water tank stirring device is needed to solve this problem. Utility Model Content

[0005] The utility model aims to provide a stirring device for a heat treatment water pool, aiming to solve the problems raised in the background technology.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A heat treatment water pool stirring device comprises a water pool and a quenching bearing assembly arranged on the water pool, wherein both ends of the quenching bearing assembly are connected to fixed plates, a debris isolation assembly is provided below the quenching bearing assembly, stirring assemblies are provided on both sides of the debris isolation assembly, and the stirring assembly is connected to a stirring power assembly.

[0008] Preferably, the water pool is provided with a water trough, and the edges on both sides of the water pool are connected to a fixing plate, the fixing plate is provided with a supporting rod, the supporting rod is provided with a servo motor, and the servo motor is equipped with a screw shaft.

[0009] Preferably, the fixing plate is provided with a sliding groove, the sliding groove is engaged with a sliding rod, the sliding rod is provided with a spiral hole, the spiral hole is engaged with a spiral shaft, the sliding rod connects two sides of the supporting plate, and the bottom surface of the supporting plate is provided with a plurality of water leakage holes.

[0010] Preferably, the debris isolation assembly includes a support ring, a support column is connected below the support ring, the support column is fixed to the bottom of the water tank, the support ring is embedded with an isolation net, and the isolation net is installed on the barrier ring.

[0011] Preferably, a plurality of stirring blades are provided on both sides of the isolation net, and the stirring blades are installed on a stirring shaft, and one end of the stirring shaft is embedded in a shaft sleeve, and the other end is embedded in a water pool.

[0012] Preferably, the stirring power assembly includes a rotating motor, the rotating motor is connected to a rotating gear, the rotating gear is engaged with a shaft-driven gear, and the shaft-driven gear is installed on the stirring shaft.

[0013] Beneficial effects: The new type can place the quenched parts on the carrier plate, and the water leakage hole is conducive to more complete quenching. The servo motor is started to drive the spiral shaft to rotate, and the spiral force is used to drive the sliding rod to slide and descend in the sliding groove, thereby driving the carrier plate to descend into the pool for quenching. This design can ensure that the quenched parts run on the predetermined route and will not deviate from the path and collide with the stirring component and the debris isolation component below; the new debris isolation component can use the isolation net to block the metal chips scattered during the quenching process from entering other areas of the pool. At the same time, the isolation net can be installed through interlocking and can be taken out of the support ring for debris cleaning, which is convenient and quick. The rotating motor is started, and the rotating motor drives the stirring shaft to rotate in the sleeve, thereby driving the stirring blade to stir and drive the pool water to flow, making the quenching more uniform. The large blade design of the stirring blade can speed up the water circulation speed, thereby speeding up the quenching speed, greatly improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the water pool of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the quenching bearing assembly of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the debris isolation component of the utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the stirring component of the utility model.

[0020] Legend:

[0021] 1. Water pool; 2. Quenching bearing assembly; 3. Fixed plate; 4. Debris isolation assembly; 5. Stirring assembly; 6. Stirring power assembly; 11. Water tank; 31. Support rod; 32. Servo motor; 33. Screw shaft; 311. Sliding groove; 312. Sliding rod; 313. Screw hole; 314. Carrying plate; 315. Leakage hole; 41. Support ring; 42. Support column; 43. Isolation net; 44. Barrier ring; 51. Stirring blade; 52. Stirring shaft; 53. Bushing; 61. Rotating motor; 62. Rotating gear; 63. Shaft gear. DETAILED DESCRIPTION

[0022] Below, in conjunction with the accompanying drawings and specific implementation methods, the utility model is further described:

[0023] Example 1

[0024] See also Figures 1 to 3 Embodiment 1 is described, a heat treatment water pool stirring device includes a water pool 1 and a quenching bearing assembly 2 arranged on the water pool 1, both ends of the quenching bearing assembly 2 are connected to the fixed plate 3, a debris isolation assembly 4 is provided below the quenching bearing assembly 2, the water pool 1 is provided with a water trough 11, the edges of both sides of the water pool 1 are connected to the fixed plate 3, the fixed plate 3 is provided with a support rod 31, the support rod 31 is provided with a servo motor 32, the servo motor 32 is installed with a spiral shaft 33, the fixed plate 3 is provided with a sliding groove 311, the sliding groove 311 is engaged with the sliding rod 312, the sliding rod 312 is provided with a spiral hole 313, the spiral hole 313 is engaged with the spiral shaft 33, the sliding rod 312 is connected to both sides of the carrier plate 314, and the bottom surface of the carrier plate 314 is provided with a plurality of leakage holes 315.

[0025] In this embodiment, the quenching part can be placed on the supporting plate 314, and the leakage hole 315 is conducive to more complete quenching. The servo motor 32 is started to drive the screw shaft 33 to rotate, and the screw shaft 33 acts on the screw hole 313. The spiral force is used to drive the sliding rod 312 to slide and descend in the sliding groove 311, thereby driving the supporting plate 314 to descend into the water pool for quenching. This design can ensure that the quenching part runs on the predetermined route and will not deviate from the path and collide with the stirring component 5 and the debris isolation component 4 below.

[0026] Example 2

[0027] See also Figure 4 to Figure 5 Description of Example 2. This embodiment further describes Example 1. Stirring components 5 are provided on both sides of the debris isolation component 4. The stirring components 5 are connected to the stirring power component 6. The debris isolation component 4 includes a support ring 41. The support ring 41 is connected to a support column 42 below. The support column 42 is fixed to the bottom of the water tank 11. The support ring 41 is embedded with an isolation net 43. The isolation net 43 is installed on the barrier ring 44. A number of stirring blades 51 are provided on both sides of the isolation net 43. The stirring blades 51 are installed on the stirring shaft 52. One end of the stirring shaft 52 is embedded with a shaft sleeve 53, and the other end is embedded with the water tank 1. The stirring power component 6 includes a rotating motor 61. The rotating motor 61 is connected to a rotating gear 62. The rotating gear 62 is embedded with a shaft gear 63. The shaft gear 63 is installed on the stirring shaft 52.

[0028] In this embodiment, the debris isolation assembly 4 can use the isolation net 43 to prevent metal chips scattered during the quenching process from entering other areas of the pool. At the same time, the isolation net 43 can be installed through interlocking and can be taken out from the support ring 41 for debris cleaning, which is convenient and quick. The rotating motor 61 can drive the rotating gear 62 to rotate, and the rotating gear 62 drives the shaft gear 63 engaged with it to rotate. The shaft gear 63 drives the stirring shaft 52 to rotate in the shaft sleeve 53, and then drives the stirring blade 51 to stir and drive the pool water to flow, making the quenching more uniform. The large blade design of the stirring blade 51 can speed up the water circulation speed, thereby speeding up the quenching speed, greatly improving work efficiency.

[0029] In specific applications, first, the quenched part is placed on the carrier plate 314. The water leakage hole 315 is conducive to more complete quenching. The servo motor 32 is started. The servo motor 32 drives the screw shaft 33 to rotate. The screw shaft 33 acts on the screw hole 313. The spiral force is used to drive the sliding rod 312 to slide down in the sliding groove 311, and then drive the carrier plate 314 to descend into the isolation net 43 in the pool. The water in the pool penetrates for quenching. This design can ensure that the quenched part runs on the predetermined route and will not deviate from the path and collide with the stirring component 5 and the debris isolation component 4 below. The isolation net 43 blocks the metal chips scattered during the quenching process. Enter other areas of the pool. At the same time, the isolation net 43 can be installed through the interlocking, and can be taken out from the support ring 41 for debris cleaning, which is convenient and quick. Start the rotating motor 61, the rotating motor 61 drives the rotating gear 62 to rotate, the rotating gear 62 drives the shaft gear 63 engaged with it to rotate, and the shaft gear 63 drives the stirring shaft 52 to rotate in the shaft sleeve 53, thereby driving the stirring blade 51 to stir and drive the pool water to flow, making the quenching more uniform. The large blade design of the stirring blade 51 can speed up the water circulation speed, thereby speeding up the quenching speed. The device can improve the quenching efficiency and quenching uniformity, and improve the collection and cleaning speed of quenching debris.

[0030] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "top", "bottom", "one side", "the other side", "front", "back", "middle part", "inside", "top end", "bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A heat treatment water pool stirring device, comprising a water pool (1) and a quenching bearing assembly (2) arranged on the water pool (1), characterized in that: The two ends of the quenching bearing assembly (2) are connected to a fixing plate (3), a debris isolation assembly (4) is provided below the quenching bearing assembly (2), stirring assemblies (5) are provided on both sides of the debris isolation assembly (4), and the stirring assembly (5) is connected to a stirring power assembly (6).

2. A heat treatment water pool stirring device according to claim 1, characterized in that: The water pool (1) is provided with a water trough (11), and the edges on both sides of the water pool (1) are connected to a fixing plate (3), the fixing plate (3) is provided with a support rod (31), the support rod (31) is provided with a servo motor (32), and the servo motor (32) is equipped with a screw shaft (33).

3. A heat treatment water tank stirring device according to claim 1, characterized in that: The fixing plate (3) is provided with a sliding groove (311), the sliding groove (311) is engaged with a sliding rod (312), the sliding rod (312) is provided with a spiral hole (313), the spiral hole (313) is engaged with a spiral shaft (33), the sliding rod (312) is connected to two sides of a carrying plate (314), and a plurality of water leakage holes (315) are provided on the bottom surface of the carrying plate (314).

4. A heat treatment water tank stirring device according to claim 1, characterized in that The debris isolation assembly (4) comprises a support ring (41), a support column (42) is connected below the support ring (41), the support column (42) is fixed to the bottom of the water tank (11), the support ring (41) is engaged with an isolation net (43), and the isolation net (43) is installed on the barrier ring (44).

5. A heat treatment water tank stirring device according to claim 4, characterized in that: A plurality of stirring blades (51) are provided on both sides of the isolation net (43). The stirring blades (51) are mounted on a stirring shaft (52). One end of the stirring shaft (52) is engaged with a shaft sleeve (53) and the other end is engaged with a water pool (1).

6. A heat treatment water pool stirring device according to claim 5, characterized in that: The stirring power assembly (6) comprises a rotating motor (61), the rotating motor (61) is connected to a rotating gear (62), the rotating gear (62) is engaged with a shaft-driven gear (63), and the shaft-driven gear (63) is installed on the stirring shaft (52).

Citation Information

Patent Citations

  • Stirring device for heat treatment pool

    CN215593125U