A jetting device for an electrostatic spinning machine
By using hose connection and moving frame sliding mechanism in the injection device of the electrospinning machine, the problem of blockage and adhesion in the injection device is solved, and the uniform distribution of spinning liquid and diversified jet directions are achieved, and the spinning quality and uniformity are improved.
Patent Information
- Application Number
- CN202420486308.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-03-13
AI Technical Summary
The existing electrospinning machine jet devices are prone to blockage and adhesion problems during the injection process, and cannot adjust the injection density and frequency of the spinning, resulting in unstable spinning quality.
A jet device of an electrospinning machine is designed, using a hose to connect the needle and the nozzle, and the nozzle can be moved left and right through the moving frame and slide rod mechanism. Combined with the motor driving the threaded column and the piston rod, fine control and adjustment of the spinning liquid is achieved.
Through the hose connection and moving frame sliding mechanism, the uniform distribution and diversified jet direction of the spinning liquid are achieved, the condensation and aggregation of the spinning liquid is reduced, blocked and adhered problems are avoided, the density and frequency of the spinning can be adjusted, and the spinning quality and uniformity can be improved.
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Figure CN222729975U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile industry, in particular to a jet device of an electrostatic spinning machine. Background Art
[0002] High-voltage electrospinning technology is a method of preparing nano-micron fiber materials by using the breakdown effect of high-voltage electrostatic field on polymer solution. Its basic principle is to apply an electrostatic field of tens of thousands of volts between the ejector and the receiver, form a jet from the cone end of the spinning solution, and be stretched in the electric field, and finally form non-woven nanofibers on the receiver. One ejector of the raw liquid in the electrospinning device is to install a steel wire on the liquid pool body, and the gap between the steel wire and the liquid pool body ejects liquid outward.
[0003] The invention discloses an electrostatic spinning machine jet device with application number 201720325085.X, comprising a liquid pool body and a steel wire installed therewith, pipe joints are provided at both ends of the through hole of the liquid pool body, a V-shaped groove is provided on the top of the liquid pool body, a rectangular steel wire groove for embedding the steel wire is provided at the bottom corner of the V-shaped groove, a liquid pool cover that cooperates with each other is provided on the top of the V-shaped groove, and two pressing plates on the top of the liquid pool cover interact with the pressing plate through the top wire to press the liquid pool cover tightly on the top of the liquid pool body. The liquid pool body, pressing plate, pipe joint and liquid pool cover are all made of plastic. The angle of the V-shaped groove is 90°. It is made of corrosion-resistant and non-toxic non-metal, has no effect on the high-voltage electric field, and ensures the spinning quality; it has a simple structure, high processability, is easy to maintain, has a tight fit, and will not leak from the joint surface; the raw material liquid channel is smooth, which is convenient for more liquid pools to be connected in series, greatly improving the production capacity of the spinning machine; ordinary raw materials are easy to purchase and process.
[0004] The existing injection device may have clogging and adhesion problems during the injection process, and cannot adjust the injection density and frequency of spinning, and cannot ensure the stability and uniformity of spinning, which will affect the spinning quality. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a spray device for an electrostatic spinning machine.
[0006] The utility model is implemented by the following technical scheme: an injection device of an electrostatic spinning machine, comprising a main body mechanism, a rotating mechanism, a supporting mechanism and a sliding mechanism, wherein the rotating mechanism is arranged at the rear end of the main body mechanism, the supporting mechanism is arranged at the bottom of the main body mechanism, and the sliding mechanism is arranged at the top of the supporting mechanism; the main body mechanism comprises a fixing plate, a threaded column is threadedly connected to the right side of the fixing plate, a threaded hole is threadedly connected to the surface of the threaded column, a connecting block is fixedly connected to the surface of the threaded hole, a fixing block is fixedly connected to the surface of the connecting block, a piston rod is contacted and connected to the surface of the fixing block, a syringe barrel is slidably connected to the surface of the piston rod, a first fixer is clamped on the surface of the syringe, a second fixer is clamped on the surface of the syringe, a needle sleeve is fixedly connected to the top of the syringe barrel, a needle is fixedly connected to the inner wall of the needle sleeve, a hose is contacted and connected to the surface of the needle, and a placement block is fixedly connected to the surfaces of the first fixer and the second fixer.
[0007] Through the above technical solution, the piston rod on the fixed block pushes the syringe barrel through the sliding connection to control the ejected spinning.
[0008] As a further improvement of the above scheme, the rotating mechanism includes a connecting seat, a connecting seat is provided at the rear end of the placing block, the inner wall of the connecting seat is rotatably connected to a first rotating shaft, the right side of the connecting seat is rotatably connected to a first motor, the inner wall of the connecting seat is rotatably connected to a second rotating shaft, and the left side of the connecting seat is rotatably connected to a second motor.
[0009] Through the above technical solution, the surfaces of the first rotating shaft and the second rotating shaft are fixedly connected with a heat insulating material coating.
[0010] As a further improvement of the above scheme, the supporting mechanism includes a workbench, the bottom of the connecting seat is fixedly connected to the workbench, the bottom of the workbench is fixedly connected to a support column, the bottom of the support column is fixedly connected to a support pad, and the top of the workbench is fixedly connected to a placement table.
[0011] Through the above technical solution, the number of the support columns and the support pads is set to four, and the four support columns and support pads are symmetrically distributed with the workbench as the center, and the number of the placement tables is set to two, and the two placement tables are symmetrically distributed with the workbench as the center.
[0012] As a further improvement of the above scheme, the sliding mechanism includes a sliding rod, the top of the placing table is fixedly connected to the sliding rod, the surface of the sliding rod is slidably connected to a movable frame, the bottom of the movable frame is fixedly connected to a connecting column, the bottom of the connecting column is fixedly connected to a water inlet, and the bottom of the water inlet is fixedly connected to a nozzle.
[0013] Through the above technical solution, the moving direction and position of the nozzle can be controlled by the design of the moving frame and the connecting column. The water inlet is connected to the bottom of the nozzle, and the material or fluid can be supplied to the nozzle through the water inlet to realize the spraying function of the nozzle.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] The utility model is provided with a nozzle that connects the needle part of the syringe barrel to the top of the device through a hose, and uses a movable frame to slide on a slide bar, so as to drive the nozzle to move left and right, so as to realize more injection directions in the spinning process, and provide greater flexibility and freedom. This allows the spinning machine to produce more diverse fiber structures and shapes, and at the same time, the injected spinning liquid can be more evenly distributed in the spinning area, so as to obtain a more uniform and consistent fiber layout. This helps to improve the quality and uniformity of the product. In addition, the residence time of the spinning liquid on the nozzle surface can be reduced, so as to reduce the condensation and aggregation of the spinning liquid, reduce the occurrence of blockage and adhesion problems, and adjust the injection density and frequency of the spinning to control the density and thickness of the fiber. In this way, different fiber structures and fiber densities can be achieved to meet different needs.
[0016] The utility model drives the threaded column to rotate by setting a motor (the motor is on the left side of the fixed plate, and the motor that drives the threaded column to rotate is not shown in the figure). The threaded column rotates to drive the connecting block to rotate and move forward, pushing the piston rod forward, and the piston rod pushes the syringe barrel, so that the water in the syringe barrel reaches the needle. The hose connected to the surface of the needle is connected to the water inlet of the nozzle, and the water in the syringe barrel is sprayed out through the nozzle to achieve the effect of spraying water. The threaded column is driven to rotate by the motor, and the connecting block moves forward, pushing the piston rod forward, and finally pushing the syringe barrel, so that the water reaches the needle. The two ends of the hose are respectively connected to the needle and the nozzle, so that the water can flow smoothly. Since the needle and the nozzle are connected by a hose, the position and angle of the water spray can be easily adjusted and changed. Through the structure of the threaded column and the piston, more precise water control can be achieved, and the amount and speed of the water spray can be adjusted.
[0017] The utility model is provided with a first motor to drive the first rotating shaft to rotate, and a heat-insulating material coating is provided on the first rotating shaft, because the adhesion of high-temperature fibers may cause the resistance of the rotating shaft to increase, which may affect the normal operation of the equipment and be difficult to remove. The heat-insulating material coating can prevent the high-temperature fibers from adhering to the first rotating shaft, thereby protecting the normal operation of the first rotating shaft. This helps to extend the service life of the first rotating shaft and improve the stability of the equipment. The second motor drives the second rotating shaft to rotate, and the fibers sprayed onto the first rotating shaft can be brought to the second rotating shaft, which is convenient for collecting the fibers. Through the rotation of the second rotating shaft, the fibers can be wound onto the second rotating shaft, making the collection and processing of the fibers more convenient and efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the needle structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the second fixer of the utility model;
[0021] Figure 4 This is a schematic diagram of the enlarged A structure of the utility model;
[0022] Figure 5 This is a schematic diagram of the second motor structure of the utility model.
[0023] Description of main symbols:
[0024] 1. Main body; 101. Fixed plate; 102. Threaded column; 103. Threaded hole; 104. Connecting block; 105. Fixed block; 106. Piston rod; 107. Syringe barrel; 108. First fixture; 109. Second fixture; 110. Needle sleeve; 111. Needle; 112. Hose; 113. Placement block; 2. Rotation mechanism; 201. Connecting seat; 202. First rotating shaft; 203. First motor; 204. Second rotating shaft; 205. Second motor; 206. Thermal insulation material coating; 3. Support mechanism; 301. Workbench; 302. Support column; 303. Support pad; 304. Placement table; 4. Sliding mechanism; 401. Sliding rod; 402. Moving frame; 403. Connecting column; 404. Water inlet; 405. Spray nozzle. DETAILED DESCRIPTION
[0025] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0026] Example:
[0027] Please combine Figure 1-5 , an electrostatic spinning machine jet device of this embodiment includes a main body mechanism 1, a rotating mechanism 2, a supporting mechanism 3 and a sliding mechanism 4, the rotating mechanism 2 is arranged at the rear end of the main body mechanism 1, the supporting mechanism 3 is arranged at the bottom of the main body mechanism 1, and the sliding mechanism 4 is arranged at the top of the supporting mechanism 3;
[0028] The main mechanism 1 includes a fixing plate 101, a threaded column 102 is threadedly connected to the right side of the fixing plate 101, a threaded hole 103 is threadedly connected to the surface of the threaded column 102, a connecting block 104 is fixedly connected to the surface of the threaded hole 103, a fixing block 105 is fixedly connected to the surface of the connecting block 104, a piston rod 106 is contact-connected to the surface of the fixing block 105, a syringe barrel 107 is slidably connected to the surface of the piston rod 106, a first fixture 108 is clamped to the surface of the syringe, a second fixture 109 is clamped to the surface of the syringe, a needle sleeve 110 is fixedly connected to the top of the syringe barrel 107, a needle 111 is fixedly connected to the inner wall of the needle sleeve 110, a hose 112 is contact-connected to the surface of the needle 111, and a placement block 113 is fixedly connected to the surfaces of the first fixture 108 and the second fixture 109.
[0029] The rotating mechanism 2 includes a connecting seat 201, and the rear end of the placing block 113 is provided with the connecting seat 201, the inner wall of the connecting seat 201 is rotatably connected to the first rotating shaft 202, the right side of the connecting seat 201 is rotatably connected to the first motor 203, the inner wall of the connecting seat 201 is rotatably connected to the second rotating shaft 204, and the left side of the connecting seat 201 is rotatably connected to the second motor 205. The surfaces of the first rotating shaft 202 and the second rotating shaft 204 are fixedly connected to a heat insulation material coating 206.
[0030] The support mechanism 3 includes a workbench 301, the bottom of the connection seat 201 is fixedly connected to the workbench 301, the bottom of the workbench 301 is fixedly connected to a support column 302, the bottom of the support column 302 is fixedly connected to a support pad 303, and the top of the workbench 301 is fixedly connected to a placement table 304. There are four support columns 302 and four support pads 303, which are symmetrically distributed with the workbench 301 as the center, and there are two placement tables 304, which are symmetrically distributed with the workbench 301 as the center.
[0031] The sliding mechanism 4 includes a sliding rod 401, the top of the placement table 304 is fixedly connected to the sliding rod 401, the surface of the sliding rod 401 is slidably connected to a moving frame 402, the bottom of the moving frame 402 is fixedly connected to a connecting column 403, the bottom of the connecting column 403 is fixedly connected to a water inlet 404, and the bottom of the water inlet 404 is fixedly connected to a nozzle 405.
[0032] The implementation principle of the injection device of an electrospinning machine in the embodiment of the present application is: by setting the needle 111 part of the syringe barrel 107 to the external connection hose 112 to the nozzle 405 on the top of the device, and using the moving frame 402 to slide on the slide bar 401, the nozzle 405 can be driven to move left and right, which can realize more injection directions during the spinning process, providing greater flexibility and freedom. The spinning machine can produce more diverse fiber structures and shapes, and at the same time, the sprayed spinning liquid is more evenly distributed in the spinning area, reducing the residence time of the spinning liquid on the surface of the nozzle 405, thereby reducing the coagulation and aggregation of the spinning fibers, and reducing the occurrence of blockage and adhesion problems. The spray density and frequency of the spinning liquid can be adjusted to control the density and thickness of the fiber. The motor is set to drive the threaded column 102 to rotate (the motor is on the left side of the fixed plate 101, and the motor that drives the threaded column 102 to rotate is not shown in the figure). The threaded column 102 rotates and drives the connecting block 104 to rotate and move forward, pushing the piston rod 106 to move forward, and the piston rod 106 pushes the syringe barrel 107, so that the water in the syringe barrel 107 reaches the needle 111, and the hose 112 connected to the surface of the needle 111 is connected to the water inlet 404 of the nozzle 405, and the water in the syringe barrel 107 is sprayed out through the nozzle 405 to achieve the effect of spraying water. The threaded column 102 is driven to rotate by the motor, the connecting block 104 moves forward, the piston rod 106 is pushed forward, and finally the syringe barrel 107 is pushed, so that the water reaches the needle 111. The two ends of the hose 112 are respectively connected to the needle 111 and the nozzle 405, so that the water can flow smoothly. Since the hose 112 is used to connect the needle 111 and the nozzle 405, the position and angle of the water spray can be easily adjusted and changed. Through the structure of the threaded column 102 and the piston, more precise water control can be achieved, and the amount and speed of the water spray can be adjusted. The first motor 203 is set to drive the first rotating shaft 202 to rotate, and the first rotating shaft 202 is provided with a heat insulation material coating 206, because the adhesion of high-temperature fibers may cause the shaft resistance to increase, which affects the normal operation of the equipment and is difficult to remove. The heat insulation material coating 206 can prevent the high-temperature fibers from adhering to the first rotating shaft 202, thereby protecting the normal operation of the first rotating shaft 202. This helps to extend the service life of the first rotating shaft 202 and improve the stability of the equipment. The second motor 205 drives the second rotating shaft 204 to rotate, and can bring the fibers ejected onto the first rotating shaft 202 to the second rotating shaft 204, so as to facilitate the collection of the fibers. Through the rotation of the second rotating shaft 204, the fibers can be wound onto the second rotating shaft 204, making the collection and processing of the fibers more convenient and efficient.
[0033] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A jetting device for an electrospinning machine, characterized in that: The invention comprises a main body mechanism (1), a rotating mechanism (2), a supporting mechanism (3) and a sliding mechanism (4), wherein the rotating mechanism (2) is arranged at the rear end of the main body mechanism (1), the supporting mechanism (3) is arranged at the bottom of the main body mechanism (1), and the sliding mechanism (4) is arranged at the top of the supporting mechanism (3); The main body mechanism (1) comprises a fixing plate (101), the right side of the fixing plate (101) is threadedly connected to a threaded column (102), the surface of the threaded column (102) is threadedly connected to a threaded hole (103), the surface of the threaded hole (103) is fixedly connected to a connecting block (104), the surface of the connecting block (104) is fixedly connected to a fixing block (105), the surface of the fixing block (105) is contact-connected to a piston rod (106), and the surface of the piston rod (106) is slidably connected to A syringe barrel (107), a first fixture (108) is clamped on the surface of the syringe, a second fixture (109) is clamped on the surface of the syringe, a needle sleeve (110) is fixedly connected to the top of the syringe barrel (107), a needle (111) is fixedly connected to the inner wall of the needle sleeve (110), a hose (112) is contacted and connected to the surface of the needle (111), and a placement block (113) is fixedly connected to the surfaces of the first fixture (108) and the second fixture (109).
2. The spraying device of an electrospinning machine according to claim 1, characterized in that: The rotating mechanism (2) comprises a connecting seat (201), the rear end of the placing block (113) is provided with the connecting seat (201), the inner wall of the connecting seat (201) is rotatably connected to a first rotating shaft (202), the right side of the connecting seat (201) is rotatably connected to a first motor (203), the inner wall of the connecting seat (201) is rotatably connected to a second rotating shaft (204), and the left side of the connecting seat (201) is rotatably connected to a second motor (205).
3. The spraying device of an electrospinning machine according to claim 2, characterized in that: A heat-insulating material coating (206) is fixedly connected to the surfaces of the first rotating shaft (202) and the second rotating shaft (204).
4. The spraying device of an electrospinning machine according to claim 2, characterized in that: The support mechanism (3) comprises a workbench (301), the bottom of the connecting seat (201) is fixedly connected to the workbench (301), the bottom of the workbench (301) is fixedly connected to a support column (302), the bottom of the support column (302) is fixedly connected to a support pad (303), and the top of the workbench (301) is fixedly connected to a placement table (304).
5. The spraying device of an electrospinning machine according to claim 4, characterized in that: The number of the support columns (302) and the support pads (303) is four, and the four support columns (302) and the support pads (303) are symmetrically distributed with the workbench (301) as the center; the number of the placement tables (304) is two, and the two placement tables (304) are symmetrically distributed with the workbench (301) as the center.
6. The spraying device of an electrospinning machine according to claim 4, characterized in that: The sliding mechanism (4) comprises a sliding rod (401), the top of the placing platform (304) is fixedly connected to the sliding rod (401), the surface of the sliding rod (401) is slidably connected to a moving frame (402), the bottom of the moving frame (402) is fixedly connected to a connecting column (403), the bottom of the connecting column (403) is fixedly connected to a water inlet (404), and the bottom of the water inlet (404) is fixedly connected to a nozzle (405).
Citation Information
Patent Citations
Electrospinning machines's injection apparatus
CN206646188U