A drawing frame with anti-breakage structure

By using a combination of guide rollers, tension rollers, annular pressure sensors and springs in the stripping machine, real-time monitoring and adaptive adjustment of wire tension is achieved, which solves the problem that the existing stripping machine is inconvenient for automatic tension adjustment during the online material feeding process of existing stripping machines, and improves the effect and efficiency of stripping.

CN222730001UActive Publication Date: 2025-04-08YIBIN HONGQU THREAD CO LTD
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Patent Information

Application Number
CN202420733418.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-04-08
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

The existing stripping machine is not convenient for automatic tension adjustment during the feeding process of the online material, which leads to loosening or too tightening of the wire material, affecting the effect and efficiency of the stripping.

Method used

A strip machine with a fracture-proof structure is designed, using a combination of guide rollers, tension rollers, annular pressure sensors and springs. Through the movement of the lifting mechanism and movable blocks, real-time monitoring and adaptive adjustment of wire tension is achieved.

Benefits of technology

It effectively avoids the looseness or too tightness of the wire material, improves the effect and efficiency of the wire material paralleling, and ensures the continuity and stability of the paralleling.

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Abstract

The utility model relates to the technical field of drawing frames, and proposes a drawing frame with an anti-fracture structure, including: a base, a drawing frame body is fixedly installed on one side of the top of the base, a feed rack is fixedly installed on the other side of the top of the base, and two guide rollers are symmetrically rotatably connected between the inner walls of the feed rack. The lifting mechanism drives the moving block to move downward, so that the tension roller and the wire material are in contact to achieve the effect of tensioning, and the wire material tension is monitored in real time through the annular pressure sensor. The tension roller is pressed to drive the moving block to move upward to compress the spring, and the pre-tightening force of the spring is applied to the wire material to apply a reaction force, so that the wire material can maintain a constant tension, and the spring can adjust the pre-tightening force with the movement of the moving block, which is convenient for compensating the slack of the wire material. Therefore, through the elastic potential energy of the spring, the effect of adaptive tension adjustment in the process of wire material transportation is achieved, which effectively improves the effect, efficiency and stability of wire drawing.
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Description

Technical Field

[0001] The utility model relates to the technical field of a drawing frame, and in particular to a drawing frame with an anti-fracture structure. Background Art

[0002] The function of the drawing frame is to improve the internal structure of the sliver, thereby improving the uniformity of its long segments, while reducing the weight unevenness, making the fibers in the sliver straight and parallel, reducing hooks, making the fineness meet the requirements, and making the raw materials of different types or qualities mix evenly to achieve the specified mixing ratio. The drawing frame is divided into two categories according to the form of the drafting mechanism: roller drafting drawing frame and gill drawing frame.

[0003] The known authorized patent with application number: CN202322061949.X discloses a drawing frame with an anti-fracture structure, including a base, a drawing frame is fixed on the top of the base, a cleaning component is arranged on the top of the base, and the cleaning component comprises: a fixed frame, the fixed frame is fixed on the top of the base, and a dust hood is slidably connected to the inner wall of the fixed frame. The drawing frame with an anti-fracture structure is provided with a cleaning component. When the drawing frame is in use, the pull plate is pulled outward, thereby driving the pull rod and the L-shaped plate to move outward, and the L-shaped plate no longer conflicts with the limit plate. At this time, under the action of spring 1 and the damper, the dust hood slowly falls down. When the bottom of the dust hood conflicts with the surface of the drawing frame, the suction fan is turned on at this time, so that the debris and dust generated by the drawing frame when in use can enter the collection box through the suction fan and the duct, so as to prevent the debris and dust from flying and causing discomfort to personnel.

[0004] However, in the implementation of relevant technologies, it was found that the above technical solution has the following problems: when it is used, it is not convenient to automatically adjust the tension of the wire material during feeding. The above solution directly conveys the wire material into the drawing machine through the rotating drum for processing. However, during the wire material transportation, the tension of the wire material will change, and the wire material will become loose, which may easily cause the wire material to become messy or tangled, affecting the subsequent drawing effect. If the tension is too tight, it may easily cause the wire material to break, affecting the continuity and stability of the drawing, thereby reducing the effect, efficiency and stability of the drawing process. Utility Model Content

[0005] The utility model provides a drawing frame with an anti-fracture structure, which solves the problem in the related art that it is inconvenient to automatically adjust the tension during the feeding process of the wire material.

[0006] The technical solution of the utility model is as follows: a drawing frame with an anti-fracture structure, comprising: a base, a drawing frame body is fixedly installed on one side of the top of the base, a feed rack is fixedly installed on the other side of the top of the base, and two guide rollers are symmetrically rotatably connected between the two sides of the inner wall of the feed rack;

[0007] A mounting plate is fixedly installed on one side of the inner wall of the feed rack and between the two guide rollers, a guide rod is fixedly installed between the two sides of the inner wall of the mounting plate, a moving block is slidably connected to the surface of the guide rod, and a lifting mechanism is arranged inside the mounting plate;

[0008] A movable block is slidably connected to the surface of the guide rod and located at the bottom of the moving block, an annular pressure sensor is fixedly installed on the top of the moving block, a spring is sleeved on the surface of the guide rod, and both ends of the spring are respectively connected to the moving block and the annular pressure sensor;

[0009] A tension roller is rotatably connected to one side of the movable block, a cleaning mechanism is provided on the top of the feed rack, and a collecting mechanism is provided on the top of the base.

[0010] Preferably, the lifting mechanism includes a screw rod rotatably connected between two sides of the inner wall of the mounting plate and a motor 1 fixedly mounted on the top of the mounting plate, and the output end of the motor 1 passes through the mounting plate and is connected to the screw rod.

[0011] Preferably, the cleaning mechanism includes a fixed plate fixedly mounted on the top of the feed rack, a power member arranged on the fixed plate, two connecting blocks connected to the output end of the power member, a brush roller rotatably connected between the opposite surfaces of the two connecting blocks, and a driving member arranged on one side of the connecting block.

[0012] The driving member is composed of a second motor fixedly mounted on a side of a connecting block, and the output end of the second motor passes through the connecting block and is connected to the brush roller.

[0013] The power member is composed of two electric push rods symmetrically fixedly installed on the top of the fixing plate, and the output ends of the electric push rods pass through the fixing plate and are connected to the connecting block.

[0014] Preferably, the collecting mechanism comprises a dust collecting box fixedly mounted on the top of the base, a slot provided on a side of the dust collecting box, a collecting drawer slidably connected in the slot, and a dust collecting component provided in the dust collecting box.

[0015] The dust suction component is composed of a fan fixedly installed on one side of the dust collecting box, a telescopic hose passing through the top center of the fixed plate, and a dust suction hood fixedly installed on the top of the connecting block. One end of the telescopic hose is connected to the dust collecting box, and the other end of the telescopic hose passes through the fixed plate and is connected to the dust suction hood.

[0016] The working principle and beneficial effects of the utility model are:

[0017] When in use, the wire material is connected to the drawing machine body through the surface of the guide roller, and then the moving block is driven downward by the lifting mechanism to make the tension roller and the wire material contact with each other to achieve the tensioning effect, and the wire material tension is monitored in real time through the annular pressure sensor. The tension roller is pressed against and drives the movable block to move upward to compress the spring, and the pre-tightening force of the spring is used to apply a reaction force to the wire material, which can keep the wire material at a constant tension, and the spring can adjust the pre-tightening force as the movable block moves, which is convenient for compensating for the slack of the wire material, so that the tension roller is always in contact with the wire material. Therefore, the elastic potential energy of the spring can realize the effect of adaptive tension adjustment in the process of wire material transportation, avoiding the situation where the wire material slack affects the drawing effect or the excessive tension causes breakage, effectively improving the effect, efficiency and stability of the wire drawing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0019] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0020] Figure 2 It is a cross-sectional three-dimensional structural schematic diagram of the feed rack of the utility model;

[0021] Figure 3 It is a partial three-dimensional structural schematic diagram of the mounting plate of the utility model;

[0022] Figure 4 It is a partial three-dimensional structural schematic diagram of the dust hood of the utility model;

[0023] In the figure: 1. base; 2. drawing frame body; 3. feed rack; 4. guide roller; 5. mounting plate; 6. guide rod; 7. moving block; 8. movable block; 9. annular pressure sensor; 10. spring; 11. tension roller; 12. screw; 13. motor 1; 14. connecting block; 15. brush roller; 16. motor 2; 17. electric push rod; 18. dust box; 19. collection drawer; 20. fan; 21. telescopic hose; 22. dust hood. DETAILED DESCRIPTION

[0024] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1

[0026] See also Figure 1 - Figure 4The utility model provides a drawing frame with an anti-fracture structure, comprising: a base 1, a drawing frame body 2 is fixedly installed on one side of the top of the base 1, a feed rack 3 is fixedly installed on the other side of the top of the base 1, and two guide rollers 4 are symmetrically rotatably connected between the inner walls of the feed rack 3;

[0027] A mounting plate 5 is fixedly installed on one side of the inner wall of the feed rack 3 and between the two guide rollers 4, a guide rod 6 is fixedly installed between the two sides of the inner wall of the mounting plate 5, a moving block 7 is slidably connected to the surface of the guide rod 6, and a lifting mechanism is provided inside the mounting plate 5;

[0028] A movable block 8 is slidably connected to the surface of the guide rod 6 and located at the bottom of the movable block 7. An annular pressure sensor 9 is fixedly installed on the top of the movable block 8. A spring 10 is sleeved on the surface of the guide rod 6. Both ends of the spring 10 are respectively connected to the movable block 7 and the annular pressure sensor 9;

[0029] A tension roller 11 is rotatably connected to one side of the movable block 8 , a cleaning mechanism is provided on the top of the feed rack 3 , and a collecting mechanism is provided on the top of the base 1 .

[0030] When in use, the wire material is connected to the drawing machine body 2 through the surface of the guide roller 4, and then the moving block 7 is driven downward by the lifting mechanism to adjust the height position, so that the tension roller 11 and the wire material are in contact with each other to achieve the effect of tensioning, and the annular pressure sensor 9 can monitor the tension of the wire material in real time, and at the same time, the tension roller 11 is compressed to drive the movable block 8 to move upward to compress the spring 10, and the pre-tightening force of the spring 10 applies a reaction force to the wire material, which can keep the wire material at a constant tension, and the spring 10 can adjust the pre-tightening force with the movement of the movable block 8, so as to compensate for the slack of the wire material, so that the tension roller 11 can always be in contact with the wire material, so the elastic potential energy of the spring 10 is used to achieve the effect of adaptive tension adjustment in the process of wire material transportation, to avoid the situation where the wire material slack affects the drawing effect or the excessive tension causes breakage, and effectively improves the effect, efficiency and stability of the wire drawing.

[0031] Furthermore, the lifting mechanism includes a screw rod 12 rotatably connected between the two sides of the inner wall of the mounting plate 5 and a motor 13 fixedly mounted on the top of the mounting plate 5, and the output end of the motor 13 passes through the mounting plate 5 and is connected to the screw rod 12.

[0032] Specifically, the screw rod 12 is driven to rotate by the motor 13, so as to drive the moving block 7 to move up and down along the surface of the guide rod 6, thereby driving the tension roller 11 to adjust the height, so as to compensate for the elastic potential energy consumed by the spring 10 in the later stage.

[0033] Furthermore, the cleaning mechanism includes a fixed plate fixedly installed on the top of the feed rack 3, a power member arranged on the fixed plate, two connecting blocks 14 connected to the output end of the power member, a brush roller 15 rotatably connected between the opposite surfaces of the two connecting blocks 14, and a driving member arranged on one side of the connecting block 14.

[0034] The driving member is composed of a second motor 16 fixedly mounted on a side of a connecting block 14 , and the output end of the second motor 16 passes through the connecting block 14 and is connected to the brush roller 15 .

[0035] The power part is composed of two electric push rods 17 symmetrically fixedly mounted on the top of the fixed plate. The output ends of the electric push rods 17 pass through the fixed plate and are connected to the connecting block 14.

[0036] Specifically, when the wire material moves into the drawing machine body 2, the electric push rod 17 drives the connecting block 14 to move downward, so that the brush roller 15 contacts the wire material, and the motor 16 drives the brush roller 15 to rotate, so that the brush roller 15 can clean the surface of the wire material to prevent dust or fluff on the surface of the wire material from affecting the drawing effect.

[0037] Embodiment 2

[0038] Based on the first embodiment, the present embodiment includes: a collecting mechanism, which is arranged above the brush roller 11, and includes a dust box 18 fixedly mounted on the top of the base 1, a slot opened on one side of the dust box 18, a collecting drawer 19 slidably connected in the slot, and a dust collecting component arranged in the dust box 18.

[0039] The dust collection component consists of a fan 20 fixedly installed on one side of the dust box 18, a telescopic hose 21 installed through the top center of the fixed plate, and a dust hood 22 fixedly installed on the top of the connecting block 14. One end of the telescopic hose 21 is connected to the dust box 18, and the other end of the telescopic hose 21 passes through the fixed plate and is connected to the dust hood 22. A filter is installed at the input end of the fan 20 to prevent dust and fluff from affecting the use of the fan 20. A sealing strip is installed on the side where the collection drawer 19 contacts the dust box 18 to ensure the sealing effect of the dust box 18.

[0040] The technical solution provided by this embodiment is: when the brush roller 15 cleans the wire material, a negative pressure is formed in the dust box 18 through the fan 20, so that the cleaned dust and fluff are sucked into the dust box 18 through the dust hood 22 and the telescopic hose 21 and then stored in the collection drawer 19, thereby achieving the purpose of collecting the cleaned impurities and preventing the impurities from flying, so that subsequent personnel can open the collection drawer 19 for processing.

[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A drawing frame with an anti-fracture structure, characterized in that: include: A base (1), a drawing frame body (2) is fixedly mounted on one side of the top of the base (1), a feed rack (3) is fixedly mounted on the other side of the top of the base (1), and two guide rollers (4) are symmetrically rotatably connected between two sides of the inner wall of the feed rack (3); A mounting plate (5) is fixedly installed on one side of the inner wall of the feed rack (3) and between the two guide rollers (4); a guide rod (6) is fixedly installed between the two sides of the inner wall of the mounting plate (5); a moving block (7) is slidably connected to the surface of the guide rod (6); and a lifting mechanism is provided inside the mounting plate (5); A movable block (8) is slidably connected to the surface of the guide rod (6) and located at the bottom of the movable block (7); an annular pressure sensor (9) is fixedly installed on the top of the movable block (8); a spring (10) is sleeved on the surface of the guide rod (6); and two ends of the spring (10) are respectively connected to the movable block (7) and the annular pressure sensor (9); One side of the movable block (8) is rotatably connected to a tension roller (11), the top of the feed rack (3) is provided with a cleaning mechanism, and the top of the base (1) is provided with a collecting mechanism.

2. The drawing frame with an anti-fracture structure according to claim 1, characterized in that: The lifting mechanism comprises a screw rod (12) rotatably connected between two sides of the inner wall of the mounting plate (5) and a motor (13) fixedly mounted on the top of the mounting plate (5), wherein the output end of the motor (13) passes through the mounting plate (5) and is connected to the screw rod (12).

3. The drawing frame with an anti-fracture structure according to claim 1, characterized in that: The cleaning mechanism comprises a fixed plate fixedly mounted on the top of the feed rack (3), a power member arranged on the fixed plate, two connecting blocks (14) connected to the output end of the power member, a brush roller (15) rotatably connected between opposite surfaces of the two connecting blocks (14), and a driving member arranged on one side of the connecting block (14).

4. The drawing frame with an anti-fracture structure according to claim 3, characterized in that: The driving member is composed of a second motor (16) fixedly mounted on a side of a connecting block (14), and the output end of the second motor (16) passes through the connecting block (14) and is connected to the brush roller (15).

5. The drawing frame with an anti-fracture structure according to claim 3, characterized in that: The power member is composed of two electric push rods (17) symmetrically fixedly mounted on the top of a fixed plate, and the output ends of the electric push rods (17) pass through the fixed plate and are connected to a connecting block (14).

6. The drawing frame with an anti-fracture structure according to claim 3, characterized in that: The collecting mechanism comprises a dust collecting box (18) fixedly mounted on the top of the base (1), a notch provided on a side of the dust collecting box (18), a collecting drawer (19) slidably connected in the notch, and a dust collecting component provided in the dust collecting box (18).

7. The drawing frame with an anti-fracture structure according to claim 6, characterized in that: The dust collecting component is composed of a fan (20) fixedly mounted on one side of the dust collecting box (18), a telescopic hose (21) penetrating the center of the top of the fixed plate, and a dust collecting hood (22) fixedly mounted on the top of the connecting block (14); one end of the telescopic hose (21) is connected to the dust collecting box (18), and the other end of the telescopic hose (21) passes through the fixed plate and is connected to the dust collecting hood (22).

Citation Information

Patent Citations

  • Drawing frame with anti-fracture structure

    CN220468291U