Anti-winding device for carpet jacquard machine
By designing dustproof components and rotating components in the carpet jacquard machine, the problem of adhesions being wound during the processing of spinning wire is solved, and the normal operation and production efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202421471489.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-26
AI Technical Summary
During the yarn processing process of carpet jacquard, spinning debris or wool chips in the air adhere to the spinning wire, causing the spinning wire head to be easily wrapped in the jacquard machine, affecting the normal use of the equipment.
An anti-winding device is designed, including dustproof components and rotating components. Through structures such as filter plates, long plates, annular chutes and gears, the effective adsorption and treatment of floss and debris on the spinning wire is achieved to prevent spinning wire from being wound.
It effectively avoids the problem of spinning and thread winding, ensures the normal operation and production efficiency of the jacquard machine, and facilitates the treatment of absorbed wool and other substances at any time.
Smart Images

Figure CN222730016U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of jacquard machines, in particular to an anti-winding device of a carpet jacquard machine. Background Art
[0002] The carpet jacquard machine is a device specially used to make carpets with complex patterns. It can control the arrangement and weaving of yarns according to the preset pattern through a precise mechanical control system, thus forming a variety of exquisite patterns on the carpet.
[0003] According to announcement number CN218909460U, an anti-winding device of a jacquard machine includes a support plate, a fixed plate is fixedly installed at one end of the support plate, a fixed bracket is fixedly installed on the outer surface of the fixed plate, a fixed block is fixedly installed at one end of the support plate, and a disc is rotatably installed inside the fixed plate.
[0004] In view of the above description, the applicant believes that there are the following problems:
[0005] During use, the device is mainly used to reel in the finished product to prevent it from being entangled on the shaft. However, when processing the yarn of the carpet, the machine keeps pulling the yarn. Once the yarn debris or hair in the air adheres to the yarn, the yarn ends are easily entangled in the jacquard machine, affecting the use of the jacquard machine. Utility Model Content
[0006] The utility model aims to provide an anti-winding device for a carpet jacquard machine to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-winding device for a carpet jacquard machine, comprising a carpet jacquard machine, a bottom plate fixedly connected to the back of the carpet jacquard machine, a vacuum cleaner fixedly connected to the top of the bottom plate, a pipe fixedly connected to the top of the vacuum cleaner, a support plate fixedly connected to the top of the carpet jacquard machine, a placement groove provided on the top of the support plate, a surface of the pipe and the inside of the placement groove plugged, a mounting mechanism provided on the pipe, and a distribution mechanism provided on the top of the carpet jacquard machine;
[0008] The mounting mechanism comprises a dustproof component and a rotating component, and the rotating component is arranged on the dustproof component;
[0009] The dustproof component includes a connecting ring, which is fixedly connected to the surface of the pipeline, and the connecting ring is provided with long grooves on all sides, and the front and rear sides and the outer side of the long groove are set as openings. A long plate is inserted into the long groove, and a filter plate is fixedly connected to the front of the long plate. A slot is provided in the long plate, and an annular slide groove is provided on the front side of the connecting ring. An annular slider is slidably connected to the inside of the annular slide groove on all sides, and a connecting seat is fixedly connected to the front side of the annular slider, and the connecting seat is fixedly connected to an insert block close to the side of the long plate, and a rotating ring is fixedly connected to the outer side of the connecting seat, and the rotating ring is set on the surface of the pipeline, and bolts are threadedly connected to the insert block and the long plate.
[0010] Preferably, the filter plate is arranged on the front side of the pipeline, and the outer diameter of the filter plate is larger than the outer diameter of the pipeline.
[0011] Preferably, both sides of the slot are set to be openings, and the surface of the plug block is plugged into the inside of the slot. When the plug block is plugged into the slot, the filter plate can be installed on the front side of the pipe, and the lint can be wrapped around it, making it convenient to handle the absorbed lint at any time.
[0012] Preferably, the rotating assembly includes an annular gear ring, which is fixedly connected to the inner ring of the pipe, the back of the filter plate is fixedly connected with a U-shaped seat on all four sides, the U-shaped seat is rotatably connected with a fixing ring inside, the inner ring of the fixing ring is fixedly connected with a precision filter plate, the back of the precision filter plate is fixedly connected with a motor on both sides, the back of the motor is fixedly connected with a rotating shaft, and the surface of the rotating shaft is fixedly connected with a gear.
[0013] Preferably, the number of the gears is two, and the two gear surfaces are meshingly connected with the inner ring of the annular gear ring.
[0014] Preferably, the precision filter plate is arranged inside the pipeline, and the outer diameter of the precision filter plate is smaller than the inner diameter of the pipeline. The precision filter plate can wrap small lint or debris around the precision filter plate, which is convenient for processing at any time.
[0015] Preferably, the distribution mechanism includes a mounting seat, which is arranged on the top of the carpet jacquard machine, and a mounting plate is fixedly connected between the front and rear mounting seats, a rotating rod is rotatably connected to the inner side of the mounting plate, and a lead wheel is fixedly connected to the surface of the rotating rod.
[0016] Compared with the prior art, the utility model provides an anti-winding device for a carpet jacquard machine, which has the following beneficial effects:
[0017] 1. The anti-winding device of the carpet jacquard machine drives the long plate to be inserted into the long groove through the filter plate, and then the rotating ring is turned to make the rotating ring drive the annular slider to slide in the annular slide groove until the annular slider drives the connecting seat to move, and the connecting seat drives the plug block to be inserted into the slot, so that the filter plate can be installed on the front of the pipeline, and the lint can be wound, so that the absorbed lint can be processed at any time.
[0018] 2. The anti-winding device of the carpet jacquard machine drives the shaft to rotate through the motor, and the shaft drives the gear to rotate. Since the gear and the annular gear ring are meshed and connected, the gear can rotate around the annular gear ring, and the precision filter plate can also rotate at the same time, so that small hair or debris can be wound on the precision filter plate for convenient processing at any time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0020] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;
[0021] Figure 2 It is a rear view schematic diagram of part of the structure of the utility model;
[0022] Figure 3 It is a schematic diagram of the structure of the dustproof component;
[0023] Figure 4 for Figure 3 The enlarged structural diagram at A in the middle;
[0024] Figure 5 It is a schematic diagram of the partial structural disassembly of the rotating component;
[0025] Figure 6 This is a schematic diagram of the structure of the distribution mechanism.
[0026] In the figure: 1. Carpet jacquard machine; 2. Mounting mechanism; 21. Dustproof component; 211. Connecting ring; 212. Long groove; 213. Annular slide; 214. Rotating ring; 215. Bolt; 216. Insert block; 217. Long plate; 218. Slot; 219. Connecting seat; 2101. Annular slider; 2102. Filter plate; 22. Rotating assembly; 221. Annular gear ring; 222. Rotating shaft; 223. Gear; 224. Motor; 225. U-shaped seat; 226. Precision filter plate; 227. Fixed ring; 3. Distribution mechanism; 31. Lead wheel; 32. Rotating rod; 33. Mounting seat; 34. Mounting plate; 4. Bottom plate; 5. Vacuum cleaner; 6. Pipeline; 7. Support plate; 8. Placement slot. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] The utility model provides the following technical solutions:
[0030] Embodiment 1
[0031] Combination Figures 1 to 5 , an anti-winding device for a carpet jacquard machine, comprising a carpet jacquard machine 1, a bottom plate 4 is fixedly connected to the back of the carpet jacquard machine 1, a vacuum cleaner 5 is fixedly connected to the top of the bottom plate 4, a pipe 6 is fixedly connected to the top of the vacuum cleaner 5, a support plate 7 is fixedly connected to the top of the carpet jacquard machine 1, a placement groove 8 is opened on the top of the support plate 7, the surface of the pipe 6 is plugged into the inside of the placement groove 8, a mounting mechanism 2 is arranged on the pipe 6, and a distribution mechanism 3 is arranged on the top of the carpet jacquard machine 1;
[0032] The mounting mechanism 2 includes a dustproof component 21 and a rotating component 22, and the rotating component 22 is arranged on the dustproof component 21;
[0033] The dustproof component 21 includes a connecting ring 211, which is fixedly connected to the surface of the pipe 6. Long grooves 212 are provided on all sides of the connecting ring 211. The front and rear sides and the outer side of the long groove 212 are all set to be openings. A long plate 217 is inserted into the long groove 212. A filter plate 2102 is fixedly connected to the front of the long plate 217. A slot 218 is provided inside the long plate 217. An annular slide 213 is provided on the front of the connecting ring 211. An annular slider 2101 is slidably connected to the inner side of the annular slide 213. A connecting seat 219 is fixedly connected to the connecting seat 219 on one side close to the long plate 217. A rotating ring 214 is fixedly connected to the outer side of the connecting seat 219. The rotating ring 214 is set on the surface of the pipe 6. Bolts 215 are threadedly connected to the inside of the plug 216 and the long plate 217.
[0034] The filter plate 2102 is arranged on the front side of the pipe 6 , and the outer diameter of the filter plate 2102 is larger than the outer diameter of the pipe 6 . Both sides of the slot 218 are arranged to be openings, and the surface of the plug block 216 is plugged into the inside of the slot 218 .
[0035] Furthermore, the filter plate 2102 drives the long plate 217 to be inserted into the long groove 212, and when the rotating ring 214 is turned, the rotating ring 214 drives the annular slider 2101 to slide in the annular slide groove 213 until the annular slider 2101 drives the connecting seat 219 to move, and the connecting seat 219 drives the plug 216 to be inserted into the slot 218, so that the filter plate 2102 can be installed on the front side of the pipe 6, and the fluff can be wrapped around it, so that the absorbed fluff can be processed at any time.
[0036] The rotating component 22 includes an annular gear ring 221, which is fixedly connected to the inner ring of the pipe 6. The back of the filter plate 2102 is fixedly connected with a U-shaped seat 225 on all sides. The U-shaped seat 225 is rotatably connected inside a fixing ring 227. The inner ring of the fixing ring 227 is fixedly connected to a precision filter plate 226. The left and right sides of the back of the precision filter plate 226 are fixedly connected with a motor 224. The back of the motor 224 is fixedly connected with a rotating shaft 222. The surface of the rotating shaft 222 is fixedly connected with a gear 223. There are two gears 223. The surfaces of the two gears 223 are meshed with the inner ring of the annular gear ring 221. The precision filter plate 226 is arranged inside the pipe 6. The outer diameter of the precision filter plate 226 is smaller than the inner diameter of the pipe 6.
[0037] Furthermore, the motor 224 drives the rotating shaft 222 to rotate, and the rotating shaft 222 drives the gear 223 to rotate. Since the gear 223 and the annular gear ring 221 are meshed and connected, the gear 223 can rotate in a circle around the annular gear ring 221, and the precision filter plate 226 can also rotate, and small hair or debris can be wrapped around the precision filter plate 226 for convenient processing at any time.
[0038] Embodiment 2
[0039] See also Figure 1-6 On the basis of the first embodiment, the distribution mechanism 3 further comprises a mounting seat 33, the mounting seat 33 is arranged on the top of the carpet jacquard machine 1, a mounting plate 34 is fixedly connected between the front and rear mounting seats 33, a rotating rod 32 is rotatably connected to the inner side of the mounting plate 34, and a wire guide wheel 31 is fixedly connected to the surface of the rotating rod 32.
[0040] Needle gauge: 7G, 9G, 12G, 13G, 14G, 15G, 16G
[0041] Needle count / width: 52 inches, 80 inches Knitting system: single head single system, 1+1 head optional Machine speed: Maximum speed 1.7 m / s; 128 programmable speeds
[0042] Shaker: servo motor driven, maximum 2 inches Needle selector: 6-8 segment electronic needle selector
[0043] Coil density: 128-segment stepper motor control density adjustment, adjustable range 0-650
[0044] Needle lifting method: The needle is lifted by a motor to reduce the wear of the cam and needle selector.
[0045] Yarn feeder: drum yarn feeder, or common yarn storage device, to ensure timely delivery of yarn Power supply device Voltage: AC220V / 380V Frequency: 50HZ / 60HZ Power: 1.0KW
[0046] In actual operation, when the device is used, if it is necessary to prevent the yarn from being broken by the adhesion of fluff or debris, the vacuum cleaner 5 can be started to allow the pipe 6 to absorb the fluff and debris, and when the filter plate 2102 is lifted, the long plate 217 is inserted into the long groove 212, and the rotating ring 214 is turned, so that the rotating ring 214 drives the annular slider 2101 to slide in the annular slide groove 213 until the annular slider 2101 drives the connecting seat 219 to move, and the connecting seat 219 drives the plug 216 to be inserted into the slot 218, and the filter plate 2102 can be installed on the front of the pipe 6, and the fluff can be wound, so that the absorbed fluff can be processed at any time.
[0047] When the motor 224 is started, the motor 224 drives the rotating shaft 222 to rotate, and the rotating shaft 222 drives the gear 223 to rotate. Since the gear 223 and the annular gear ring 221 are meshed and connected, the gear 223 can rotate around the annular gear ring 221, and the precision filter plate 226 can also rotate, so that small fluff or debris can be wrapped around the precision filter plate 226, which is convenient for processing at any time;
[0048] When the spinning line is strung on a plurality of wire wheels 31, the S-shaped distribution can be used to further avoid the situation where the wire is stuck during the transportation process.
[0049] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. An anti-winding device for a carpet jacquard machine, comprising a carpet jacquard machine (1), characterized in that: The back of the carpet jacquard machine (1) is fixedly connected to a bottom plate (4), the top of the bottom plate (4) is fixedly connected to a vacuum cleaner (5), the top of the vacuum cleaner (5) is fixedly connected to a pipe (6), the top of the carpet jacquard machine (1) is fixedly connected to a support plate (7), the top of the support plate (7) is provided with a placement groove (8), the surface of the pipe (6) and the inside of the placement groove (8) are plugged, the pipe (6) is provided with a mounting mechanism (2), and the top of the carpet jacquard machine (1) is provided with a distribution mechanism (3); The mounting mechanism (2) comprises a dustproof component (21) and a rotating component (22), wherein the rotating component (22) is arranged on the dustproof component (21); The dustproof component (21) comprises a connecting ring (211), the connecting ring (211) is fixedly connected to the surface of the pipe (6), the connecting ring (211) is provided with long grooves (212) on all sides, the front and rear sides and the outer side of the long groove (212) are all set as openings, a long plate (217) is inserted into the long groove (212), a filter plate (2102) is fixedly connected to the front of the long plate (217), a slot (218) is provided in the long plate (217), and an annular sliding groove (218) is provided on the front of the connecting ring (211). The annular groove (213) is slidably connected to an annular slider (2101) on all sides thereof, a connecting seat (219) is fixedly connected to the front of the annular slider (2101), an insert block (216) is fixedly connected to the connecting seat (219) on one side close to the long plate (217), a rotating ring (214) is fixedly connected to the outer side of the connecting seat (219), and the rotating ring (214) is arranged on the surface of the pipe (6), and bolts (215) are threadedly connected to the inside of the insert block (216) and the long plate (217).
2. The anti-winding device of a carpet jacquard machine according to claim 1, characterized in that: The filter plate (2102) is arranged on the front side of the pipeline (6), and the outer diameter of the filter plate (2102) is larger than the outer diameter of the pipeline (6).
3. The anti-winding device of a carpet jacquard machine according to claim 1, characterized in that: Both sides of the slot (218) are arranged to be openings, and the surface of the insert block (216) is plugged into the interior of the slot (218).
4. The anti-winding device of a carpet jacquard machine according to claim 1, characterized in that: The rotating assembly (22) comprises an annular gear ring (221), wherein the annular gear ring (221) is fixedly connected to the inner ring of the pipe (6), the back of the filter plate (2102) is fixedly connected with a U-shaped seat (225) on all sides, the U-shaped seat (225) is rotatably connected inside with a fixing ring (227), the inner ring of the fixing ring (227) is fixedly connected with a precision filter plate (226), the back of the precision filter plate (226) is fixedly connected with a motor (224) on both sides, the back of the motor (224) is fixedly connected with a rotating shaft (222), and the surface of the rotating shaft (222) is fixedly connected with a gear (223).
5. The anti-winding device of a carpet jacquard machine according to claim 4, characterized in that: There are two gears (223), and the surfaces of the two gears (223) are meshedly connected with the inner ring of the annular gear ring (221).
6. The anti-winding device of a carpet jacquard machine according to claim 4, characterized in that: The precision filter plate (226) is arranged inside the pipeline (6), and the outer diameter of the precision filter plate (226) is smaller than the inner diameter of the pipeline (6).
7. The anti-winding device of a carpet jacquard machine according to claim 1, characterized in that: The distribution mechanism (3) comprises a mounting seat (33), the mounting seat (33) being arranged on the top of the carpet jacquard machine (1), a mounting plate (34) being fixedly connected between the front and rear mounting seats (33), a rotating rod (32) being rotatably connected inside the mounting plate (34), and a wire guide wheel (31) being fixedly connected on the surface of the rotating rod (32).