A hydrophobic steam blocking device for a dyeing machine

Abstract

The utility model discloses a steam trap device for a dyeing machine, comprising: a main body component, the main body component comprises a steam trap body; a maintenance component, the maintenance component comprises a fixing frame, a circular groove, an installation groove, a connecting groove, and a limiting hole; the fixing frame is fixedly welded to the upper surface of the steam trap body, the circular groove is arranged on the upper surface of the fixing frame, the installation groove is arranged inside the fixing frame, the connecting groove is arranged on one side of the outer surface of the fixing frame, and the limiting hole is arranged on the upper surface of the fixing frame. The utility model solves the problem that the water discharged from the dyeing machine cylinder contains a large amount of thermal energy steam, and the steam trap used in the current steam pipe network is generally in a state of being used without care due to the inconvenience of maintenance and replacement during actual use. After a period of use, the steam leakage rate gradually increases, resulting in the loss of new steam that does not do sufficient work in the process of condensation discharge. The accumulated heat loss is quite alarming in terms of years, and at the same time, the replacement and maintenance costs of the steam trap are high.

Description

Technical Field

[0001] The utility model relates to the technical field of dye traps, in particular to a dyeing machine steam trap device. Background Art

[0002] A hydrophobic steam blocking device for a dyeing machine is a specific device used in the field of textile dyeing technology. Its main function is to prevent unnecessary loss of water and steam during the dyeing process to ensure dyeing efficiency and quality.

[0003] However, it still has the following disadvantages in actual use:

[0004] The outlet water of the existing dyeing machine cylinder contains a large amount of thermal energy steam. The steam trap used in the current steam pipeline network is generally in a state of use and no care due to the inconvenience of maintenance and replacement during actual use. After a period of use, the steam leakage rate gradually increases, resulting in the loss of new steam that does not do sufficient work during the condensation process. Over time, the annual heat loss is quite alarming. At the same time, the replacement and maintenance costs of the steam trap are high.

[0005] Therefore, a new hydrophobic steam blocking device for a dyeing machine is proposed to solve the above problems. Utility Model Content

[0006] The utility model aims to provide a steam-blocking device for a dyeing machine, so as to solve the problem proposed in the above-mentioned background technology that the water outlet from the dyeing machine cylinder contains a large amount of thermal energy steam, and the steam traps used in the current steam pipe network are generally in a state of being used without care due to the inconvenience of maintenance and replacement during actual use. After being used for a period of time, the steam leakage rate gradually increases, resulting in the loss of new steam that does not do sufficient work during the condensation discharge process. The heat loss accumulated over time is quite alarming in terms of years, and at the same time, the replacement and maintenance costs of the steam trap are high.

[0007] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0008] The utility model is a hydrophobic steam blocking device for a dyeing machine, comprising:

[0009] A main body component, the main body component comprising a steam trap body;

[0010] A maintenance component, the maintenance component comprising a fixing frame, a circular groove, a mounting groove, a connecting groove, and a limiting hole;

[0011] The fixing frame is fixedly welded on the upper surface of the steam trap body, the circular groove is opened on the upper surface of the fixing frame, the installation groove is opened inside the fixing frame, the connecting groove is opened on one side of the outer surface of the fixing frame, and the limiting hole is opened on the upper surface of the fixing frame.

[0012] Furthermore, the main body assembly also includes a water outlet pipe, a water inlet pipe, and a connecting pipe;

[0013] The water outlet pipe is connected to one side of the outer surface of the steam trap body, the water inlet pipe is connected to the other side of the outer surface of the steam trap body, and the connecting pipe penetrates and is connected to the side wall of the outer surface of the steam trap body.

[0014] Furthermore, the maintenance assembly also includes a baffle, a fixing hole, a connecting handle, and a limiting column;

[0015] The baffle is slidably installed inside the installation groove, the fixing holes are arranged at four corners of the outer surface of the baffle, the connecting handle is fixedly connected to one side of the outer surface of the baffle, and the limiting column runs through the limiting hole.

[0016] Furthermore, the circular groove, the mounting groove and the connecting groove are interconnected, and the connecting handle passes through the connecting groove, and the limiting column passes through the limiting hole and the fixing hole.

[0017] Further, a sealing assembly is included;

[0018] The sealing assembly includes a connecting hole, a clamping plate, a threaded rod, and a sealing ring;

[0019] The connection hole is opened on the upper side of the outer surface of the water inlet pipe, the clamping plate is installed inside the water inlet pipe, the threaded rod is fixedly connected inside the clamping plate, and the sealing ring is connected to the upper surface of the water inlet pipe.

[0020] Furthermore, the threaded rod passes through the connecting hole and is fixedly connected to the clamping plate; the sealing ring passes through the threaded rod and contacts the upper surface of the water inlet pipe.

[0021] Compared with the prior art, the advantages of the present invention are:

[0022] 1. The utility model, through the provision of the fixing frame, circular groove, installation groove, connecting groove, limiting hole, baffle, fixing hole, connecting handle and limiting column, when it is necessary to maintain the inside of the steam trap body, the staff only needs to take the limiting column out of the limiting hole, at which time the baffle can be moved in the installation groove, the staff holds the connecting handle and drives the baffle to move to both sides to expose the circular groove, at which time the staff can perform maintenance and repair on the inside of the steam trap body through the circular groove, after the repair is completed, it is only necessary to move the baffle to cover the circular groove, and align the limiting hole with the fixing hole in a positive direction, then pass the limiting column through the limiting hole, and fix the baffle, which simplifies the maintenance process, reduces the maintenance time, and improves work efficiency.

[0023] 2. Based on the first beneficial effect, through the setting of the connecting hole, the clamping plate, the threaded rod and the sealing ring, when the steam trap is blocked inside, the staff holds the top of the threaded rod and rotates the threaded rod. The threaded rod rotates and synchronously drives the clamping plate to rotate. The clamping plate rotates to seal the water inlet pipe. After repairing the inside of the steam trap, the staff rotates the threaded rod again to drive the clamping plate to open. The steam trap body can continue to work, and can quickly respond to the blockage inside the steam trap, open or close the valve in time, avoiding long-term shutdown and maintenance.

[0024] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0026] Figure 1 This is a schematic diagram of the main components of the utility model;

[0027] Figure 2 This is a maintenance diagram of the utility model;

[0028] Figure 3 An exploded view of the structure protected by the utility model;

[0029] Figure 4 This is a structural diagram of the sealing component of the utility model.

[0030] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0031] 11. Steam trap body; 12. Water outlet pipe; 13. Water inlet pipe; 14. Connecting pipe;

[0032] 21. Fixing frame; 22. Circular groove; 23. Mounting groove; 24. Connecting groove; 25. Limiting hole; 26. Baffle; 27. Fixing hole; 28. Connecting handle; 29. ​​Limiting column;

[0033] 31. Connecting hole; 32. Clamping plate; 33. Threaded rod; 34. Sealing ring. DETAILED DESCRIPTION

[0034] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0035] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.

[0036] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0037] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0038] See also Figure 1-Figure 3 As shown, this embodiment is a hydrophobic steam blocking device for a dyeing machine, comprising:

[0039] A main body component, the main body component includes a steam trap body 11;

[0040] The main assembly also includes a water outlet pipe 12, a water inlet pipe 13, and a connecting pipe 14;

[0041] The water outlet pipe 12 is connected to one side of the outer surface of the steam trap body 11, the water inlet pipe 13 is connected to the other side of the outer surface of the steam trap body 11, and the connecting pipe 14 penetrates and is connected to the side wall of the outer surface of the steam trap body 11;

[0042] The steam trap body 11 is the core component of the steam trap. Its internal mechanism is responsible for separating steam and condensate and removing unnecessary condensate from the system.

[0043] Maintenance assembly, the maintenance assembly includes a fixing frame 21, a circular groove 22, a mounting groove 23, a connecting groove 24, and a limiting hole 25;

[0044] The fixing frame 21 is fixedly welded on the upper surface of the steam trap body 11, the circular groove 22 is opened on the upper surface of the fixing frame 21, the installation groove 23 is opened inside the fixing frame 21, the connecting groove 24 is opened on one side of the outer surface of the fixing frame 21, and the limiting hole 25 is opened on the upper surface of the fixing frame 21;

[0045] The fixing frame 21 provides support and fixing points for other maintenance components. The circular groove 22 is for the convenience of the staff to observe the internal conditions of the steam trap and perform maintenance operations. The mounting groove 23 is used to install the baffle 26 so that the baffle 26 can slide therein, thereby protecting and isolating the internal components of the steam trap.

[0046] The maintenance assembly also includes a baffle 26, a fixing hole 27, a connecting handle 28, and a limiting column 29;

[0047] The baffle plate 26 is slidably installed in the installation groove 23, the fixing holes 27 are opened at four corners of the outer surface of the baffle plate 26, the connecting handle 28 is fixedly connected to one side of the outer surface of the baffle plate 26, and the limiting column 29 runs through the limiting hole 25;

[0048] The limiting hole 25 is used to insert the limiting column 29 to limit the movement range of the baffle plate, ensuring that the baffle plate 26 functions in the correct position, so that the baffle plate 26 can be inspected and maintained by the staff. The fixing hole 27 is used to further fix the position of the baffle plate 26. The limiting column 29 is used to limit the movement of the baffle plate 26 to ensure that it is in the correct position to protect the internal structure of the steam trap.

[0049] Working principle:

[0050] When maintenance is required on the interior of the steam trap body 11;

[0051] First, the staff only needs to take the limiting column 29 out of the limiting hole 25, and then the baffle 26 can move in the installation groove 23;

[0052] At this time, the staff holds the connecting handle 28 and drives the baffle 26 to move to both sides to expose the circular groove 22;

[0053] At this time, the staff can perform maintenance and repair on the inside of the steam trap body 11 through the circular groove 22. After the maintenance is completed, it is only necessary to move the baffle 26 to cover the circular groove 22;

[0054] The limiting hole 25 is aligned with the fixing hole 27 in a positive direction, and then the limiting column 29 is inserted into the limiting hole 25 to fix the baffle 26;

[0055] This step simplifies the maintenance process, reduces maintenance time and improves work efficiency.

[0056] See also Figure 4 As shown, this embodiment is based on the above embodiment 1 and also includes:

[0057] Sealing components;

[0058] The sealing assembly includes a connecting hole 31, a clamping plate 32, a threaded rod 33, and a sealing ring 34;

[0059] The connection hole 31 is opened on the upper side of the outer surface of the water inlet pipe 13, the clamping plate 32 is installed inside the water inlet pipe 13, the threaded rod 33 is fixedly connected inside the clamping plate 32, and the sealing ring 34 is connected to the upper surface of the water inlet pipe 13;

[0060] The clamping plate 32 is used as a mechanical barrier to control the flow of fluid or provide additional sealing in some cases. The threaded rod 33 is used to adjust the position of the clamping plate 32, thereby controlling the opening and closing state of the water inlet pipe 13 or adjusting the tightness of the seal. The sealing ring 34 is a very important part of the sealing assembly. Its function is to fill the gap between the water inlet pipe 13 and the threaded rod 33 to prevent the leakage of steam, air or liquid.

[0061] Working principle:

[0062] When the steam trap is clogged;

[0063] First, the staff holds the top end of the threaded rod 33 and rotates the threaded rod 33;

[0064] Then, the threaded rod 33 rotates, synchronously driving the clamping plate 32 to rotate, and the clamping plate 32 rotates to seal the water inlet pipe 13;

[0065] After repairing the interior of the steam trap, the staff rotates the threaded rod 33 to drive the clamping plate 32 to open, and the steam trap body 11 can continue to work;

[0066] This step can quickly respond to blockage inside the steam trap and open or close the valve in time, avoiding long downtime and maintenance.

[0067] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0068] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A hydrophobic steam blocking device for a dyeing machine, characterized in that: include: A main body component, the main body component comprising a steam trap body (11); A maintenance component, the maintenance component comprising a fixing frame (21), a circular groove (22), a mounting groove (23), a connecting groove (24), and a limiting hole (25); The fixing frame (21) is fixedly welded on the upper surface of the steam trap body (11); the circular groove (22) is provided on the upper surface of the fixing frame (21); the mounting groove (23) is provided inside the fixing frame (21); the connecting groove (24) is provided on one side of the outer surface of the fixing frame (21); and the limiting hole (25) is provided on the upper surface of the fixing frame (21).

2. A dyeing machine hydrophobic steam blocking device according to claim 1, characterized in that: The main body assembly also includes a water outlet pipe (12), a water inlet pipe (13), and a connecting pipe (14); The water outlet pipe (12) is connected to one side of the outer surface of the steam trap body (11), the water inlet pipe (13) is connected to the other side of the outer surface of the steam trap body (11), and the connecting pipe (14) penetrates and is connected to the side wall of the outer surface of the steam trap body (11).

3. A hydrophobic steam blocking device for a dyeing machine according to claim 1, characterized in that: The maintenance assembly also includes a baffle (26), a fixing hole (27), a connecting handle (28), and a limiting column (29); The baffle (26) is slidably mounted inside the mounting groove (23), the fixing holes (27) are opened at four corners of the outer surface of the baffle (26), the connecting handle (28) is fixedly connected to one side of the outer surface of the baffle (26), and the limiting column (29) passes through the limiting hole (25).

4. A dyeing machine hydrophobic steam blocking device according to claim 1, characterized in that: The circular groove (22), the mounting groove (23) and the connecting groove (24) are interconnected, and the connecting handle (28) passes through the connecting groove (24), and the limiting column (29) passes through the limiting hole (25) and the fixing hole (27).

5. The hydrophobic steam blocking device for a dyeing machine according to claim 1, characterized in that: Also included is a sealing assembly; The sealing assembly comprises a connecting hole (31), a clamping plate (32), a threaded rod (33), and a sealing ring (34); The connection hole (31) is opened on the upper side of the outer surface of the water inlet pipe (13), the clamping plate (32) is installed inside the water inlet pipe (13), the threaded rod (33) is fixedly connected inside the clamping plate (32), and the sealing ring (34) is connected to the upper surface of the water inlet pipe (13).

6. A hydrophobic steam blocking device for a dyeing machine according to claim 5, characterized in that: The threaded rod (33) passes through the connection hole (31) and is fixedly connected to the clamping plate (32); the sealing ring (34) passes through the threaded rod (33) and contacts the upper surface of the water inlet pipe (13).

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