Compaction device for improving backfill compaction degree of embankment penetrating structure

By designing a compaction mechanism and a sludge scraping mechanism in the compaction device, the problem of time-consuming and labor-intensive replacement of the pressure wheel and the impact of efficiency in the adhesion of the soil in the prior art is solved, and the rapid replacement and efficient compaction of the pressure wheel are achieved.

CN222730509UActive Publication Date: 2025-04-08CHINA RAILWAY CONSTRUCTION ENGINEERING GROUP +1
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Patent Information

Application Number
CN202421542784.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-04-08
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The existing compaction device requires multiple people to work together when replacing the press wheel, which is time-consuming and labor-intensive. The press wheel is prone to stick to soil during working, affecting the compaction efficiency and quality.

Method used

An improved compaction device is designed, including a compaction mechanism and a sludge scraping mechanism. The compacting mechanism achieves rapid replacement of the press wheel and vibrating compaction through the coordination of the motor, cylinder, bidirectional screw and sliding connecting rod. The mud scraping mechanism uses slide chutes, slide rods and scrapers to prevent the pressing wheel from sticking to the soil.

Benefits of technology

The rapid replacement of the press wheel is achieved, which reduces the labor intensity of workers, improves the compaction efficiency and quality, and avoids the slowing of the forward speed caused by the press wheel being stuck to the soil.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a compaction device for improving the backfill compaction degree of an embankment penetrating structure, which relates to the technical field of backfill compaction and comprises a power box and a pinch roller. A compacting mechanism used for rapidly replacing the pressing wheel and a mud scraping mechanism used for scraping mud on the pressing wheel are arranged between the pressing wheel and the fixing frame, and a control chamber is arranged at the end, away from the fixing frame, of the power box. According to the compaction device for improving the backfill compaction degree of the embankment penetrating structure, through the arrangement of the compaction mechanism, the pressing wheel can continuously generate vibration in the rotating and walking process, backfill soil is easily compacted, the deformed and burst pressing wheel can be rapidly replaced, time and labor are saved, and the labor intensity of workers is greatly reduced; and through the arranged mud scraping mechanism, a scraping plate can make contact with the outer surface of the pressing wheel all the time, mud adhering to the outer surface of the pressing wheel is scraped cleanly, and the compaction work efficiency and the compaction quality are improved.
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Description

Technical Field

[0001] The utility model relates to a compaction device, in particular to a compaction device for improving the backfill compaction degree of a dike-penetrating structure, and belongs to the technical field of backfill compaction. Background Art

[0002] A through-embankment building refers to a building whose foundation or part of the main body is below, in the middle or above the embankment, such as some docks, ferries, buildings close to the river, and drainage projects. During the construction of the structure, after the foundation construction is completed, backfilling is required to improve the safety of the building. During backfilling, the backfill soil needs to be compacted so that the foundation has the load-bearing capacity of the design specified value and reduces the occurrence of deformation such as settlement. During the compaction process, some larger lumps can easily cause the compacting wheel of the compacting device to deform or even burst. Therefore, in order to improve the compaction quality of the backfill soil, the compacting wheel needs to be replaced.

[0003] When replacing a deformed and burst pressure wheel of the existing compaction device, it requires the joint efforts of multiple people and the use of tools to remove the pressure wheel. This method is not only labor-intensive, time-consuming and labor-intensive, but also has low replacement efficiency. In addition, when the inside of the foundation pit is relatively humid, the pressure wheel is prone to stick to the soil during compaction work, which not only affects the forward speed of the compaction device, reduces the compaction work efficiency, but also affects the compaction work quality. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] The utility model proposes a compaction device for improving the backfill compaction degree of a dike-penetrating structure, so as to solve the problem in the prior art that multiple people work together to use tools to replace the pressure wheel of the compaction device, which is time-consuming and labor-intensive, and the replacement efficiency is low. In addition, the pressure wheel is easily adhered to soil during operation, which easily affects the efficiency and quality of the compaction work.

[0006] (II) Technical solution

[0007] The utility model is realized through the following technical scheme: a compaction device for improving the backfill compaction degree of a dike-penetrating structure.

[0008] It comprises a power box and a pressure wheel, a fixing frame is fixed on the outer surface of the power box, a compacting mechanism for quickly replacing the pressure wheel and a scraping mechanism for scraping mud off the pressure wheel are respectively arranged between the pressure wheel and the fixing frame, a control room is arranged at one end of the power box away from the fixing frame, and a group of driving wheels are arranged on the bottom surface of the power box;

[0009] The compaction mechanism includes a motor and a cylinder, a bidirectional screw is fixed to the output end of the motor, two symmetrical sliding links are threadedly connected to the outer surface of the bidirectional screw, two symmetrical support rods are arranged at the bottom ends of the two sliding links, the outer surfaces of the two support rods are rotatably connected to the pressure wheel, a cross bar is fixed to the output end of the cylinder, and both ends of the cross bar are rotatably connected to the rotating wheel;

[0010] A through groove is provided inside each of the sliding links, and a slider is slidably connected inside the through groove. A spring is fixed between the upper surface of each slider and the inner top wall of the through groove, and the ends of the two support rods that are away from each other are respectively fixed to the two sliders. The compacting mechanism provided can not only enable the pressure wheel to continuously vibrate during the rotation and walking process, and easily compact the backfill soil, but also realize the rapid replacement of the deformed and burst pressure wheel, saving time and effort, and greatly reducing the labor intensity of workers.

[0011] The scraper mechanism includes two fixed rods, each of which has a slide groove inside, a slide rod slidably connected between the two fixed rods through the slide groove, a spring 2 is fixed between the slide rod and the inner top walls of the two slide grooves, and a scraper is clamped on the bottom surface of the slide rod. The scraper mechanism can make the scraper always contact with the outer surface of the pressure wheel, so that the mud adhering to the outer surface of the pressure wheel can be scraped off, avoiding the situation that the pressure wheel adheres to the mud and slows down the forward speed of the compacting device, thereby improving the compaction work efficiency and work quality.

[0012] A fixing block is fixed to the bottom surface of the fixing frame, the outer surface of the bidirectional screw is rotatably connected to the fixing block, the outer surface of the cylinder is fixed to the bottom surface of the fixing block, and the outer surface of the rotating wheel is always in contact with the outer surface of the pressure wheel.

[0013] The fixing frame is provided with two symmetrical grooves inside, and the top ends of the two sliding connecting rods are respectively slidably connected with the two grooves.

[0014] Preferably, the outer surface of the bidirectional screw is rotatably connected to the fixing frame, and the outer surface of the motor is fixed to the outer surface of the fixing frame.

[0015] Preferably, the top ends of the two fixing rods are fixed to the fixing frame.

[0016] Preferably, the bottom end of the scraper is always in contact with the outer surface of the pressure wheel.

[0017] The utility model provides a compaction device for improving the backfill compaction of a dike-crossing structure, and the beneficial effects thereof are as follows:

[0018] 1. The compaction device for improving the backfill compaction of the dike-penetrating structure, through the compaction mechanism, utilizes the settings of the support rod, the slider, the spring, the cylinder, the cross bar and the rotating wheel, which can not only make the pressure wheel continuously vibrate during the rotation and walking process, and easily compact the backfill soil, but also utilizes the coordinated settings of the motor, the two-way screw rod, the sliding connecting rod and the support rod to realize the rapid replacement of the deformed and burst pressure wheel, saving time and effort and greatly reducing the labor intensity of the workers.

[0019] 2. The compaction device for improving the backfill compaction of the through-embankment structure can make the scraper always contact with the outer surface of the pressure wheel through the mud scraping mechanism and the setting of the slide groove, slide rod and spring, so as to scrape off the mud adhering to the outer surface of the pressure wheel, avoid the situation that the pressure wheel adheres to the mud and slows down the forward speed of the compaction device, thereby improving the efficiency and quality of the compaction work. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the front view of the utility model;

[0021] Figure 2 It is a three-dimensional structural schematic diagram of a bottom view of the utility model;

[0022] Figure 3 It is a three-dimensional structural schematic diagram of the compacting mechanism of the utility model;

[0023] Figure 4 It is an exploded view of the mud scraping mechanism of the utility model.

[0024] Description of Reference Numerals

[0025] 1. Power box; 2. Press wheel; 3. Fixed frame;

[0026] 4. Compacting mechanism; 401. Motor; 402. Bidirectional screw rod; 403. Sliding connecting rod; 404. Support rod; 405. Through slot; 406. Sliding block; 407. Spring 1; 408. Cylinder; 409. Cross bar; 410. Rotating wheel; 411. Fixed block; 412. Groove;

[0027] 5. Mud scraping mechanism; 501. Fixed rod; 502. Slide groove; 503. Slide rod; 504. Spring 2; 505. Scraper;

[0028] 6. Control room; 7. Driving wheel. DETAILED DESCRIPTION

[0029] The embodiment of the utility model provides a compaction device for improving the backfill compaction degree of a dike-penetrating structure.

[0030] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 , including a power box 1 and a pressure wheel 2, a fixing frame 3 is fixed on the outer surface of the power box 1, a compacting mechanism 4 for quickly replacing the pressure wheel 2 and a scraping mechanism 5 for scraping mud off the pressure wheel 2 are respectively arranged between the pressure wheel 2 and the fixing frame 3, a control room 6 is arranged at one end of the power box 1 away from the fixing frame 3, and a group of driving wheels 7 are arranged on the bottom surface of the power box 1; a power system is arranged in the power box 1, which can enable the driving wheel 7 to drive the pressure wheel 2 to move.

[0031] Please refer to Figure 3 The compacting mechanism 4 includes a motor 401 and a cylinder 408. A bidirectional screw 402 is fixed to the output end of the motor 401. Two symmetrical sliding links 403 are threadedly connected to the outer surface of the bidirectional screw 402. Two symmetrical support rods 404 are arranged at the bottom ends of the two sliding links 403. The outer surfaces of the two support rods 404 are rotatably connected to the pressure wheel 2. A cross bar 409 is fixed to the output end of the cylinder 408. Both ends of the cross bar 409 are rotatably connected to the rotating wheel 410. When the pressure wheel 2 needs to be replaced, the compacting mechanism is started. The motor 401 in 4 can make the two sliding links 403 move away from each other, thereby driving the two support rods 404 to be pulled out from the pressing wheel 2, easily removing the restriction of the pressing wheel 2 and the device. After replacing the new pressing wheel 2, the motor 401 is started again to make the two sliding links 403 move towards each other, which can drive the two support rods 404 to be inserted into the pressing wheel 2 at the same time, so that the support rods 404 are rotatably connected with the pressing wheel 2, thereby easily realizing the rapid replacement of the deformed and burst pressing wheel 2, saving time and effort, and greatly reducing the labor intensity of workers.

[0032] Each sliding link 403 is provided with a through slot 405 inside, and a slider 406 is slidably connected inside the through slot 405. A spring 407 is fixed between the upper surface of each slider 406 and the inner top wall of the through slot 405, and the ends of the two support rods 404 that are away from each other are fixed to the two sliders 406 respectively; due to the setting of the spring 407, the two sliders 406 and the support rod 404 can slide upward in the through slot 405, thereby driving the pressure wheel 2 to move upward, and in conjunction with the start cylinder 408, the cross bar 409 can drive the rotating wheel 410 to move up and down. Since the rotating wheel 410 is always in contact with the outer surface of the pressing wheel 2, the pressing wheel 2 can continuously compact the backfill soil while the rotating wheel 410 moves up and down;

[0033] A fixing block 411 is fixed to the bottom surface of the fixing frame 3, the outer surface of the bidirectional screw rod 402 is rotatably connected to the fixing block 411, the outer surface of the cylinder 408 is fixed to the bottom surface of the fixing block 411, and the outer surface of the rotating wheel 410 is always in contact with the outer surface of the pressure wheel 2.

[0034] Two symmetrical grooves 412 are formed inside the fixing frame 3 , and the top ends of the two sliding connecting rods 403 are slidably connected to the two grooves 412 respectively.

[0035] The outer surface of the bidirectional screw rod 402 is rotatably connected to the fixing frame 3 , and the outer surface of the motor 401 is fixed to the outer surface of the fixing frame 3 .

[0036] Please refer to Figure 4 The scraper mechanism 5 includes two fixed rods 501, each of which has a slide groove 502 inside. A slide rod 503 is slidably connected between the two fixed rods 501 through the slide groove 502. A spring 2 504 is fixed between the slide rod 503 and the inner top wall of the two slide grooves 502. A scraper 505 is clamped on the bottom surface of the slide rod 503. Under the action of the spring 2 504, the scraper 505 can always be in contact with the outer surface of the pressure wheel 2, so that the mud adhering to the outer surface of the pressure wheel 2 can be scraped off, avoiding the situation that the pressure wheel 2 is adhered to the mud and the forward speed of the compacting device is slowed down, thereby improving the compaction work efficiency and work quality;

[0037] The top ends of the two fixing rods 501 are fixed to the fixing frame 3 .

[0038] The bottom end of the scraper 505 is always in contact with the outer surface of the pressing wheel 2.

[0039] Working principle: when the backfill soil needs to be compacted, the power system in the power box 1 can be used to enable the driving wheel 7 to drive the pressure wheel 2 to roll forward. Due to the setting of the spring 1 407, the two sliders 406 and the support rod 404 can slide upward in the through groove 405, thereby driving the pressure wheel 2 to move upward. In conjunction with the start cylinder 408, the cross bar 409 can drive the rotating wheel 410 to move up and down. Since the rotating wheel 410 is always in contact with the outer surface of the pressure wheel 2, the rotating wheel 410 can continuously compact the backfill soil while moving up and down; when the outer surface of the pressure wheel 2 is adhered to the soil, under the action of the spring 2 504, the scraper 505 can always be in contact with the outer surface of the pressure wheel 2, thereby being able to remove the soil adhered to the outer surface of the pressure wheel 2 The soil is scraped off cleanly to avoid the situation where the pressure wheel 2 sticks to the soil and slows down the forward speed of the compacting device, thereby improving the compaction work efficiency and work quality; when the pressure wheel 2 needs to be replaced, starting the motor 401 in the compacting mechanism 4 can make the two sliding connecting rods 403 move away from each other, thereby driving the two support rods 404 to be pulled out from the pressure wheel 2, and easily removing the restrictions on the pressure wheel 2 and the device. After replacing the new pressure wheel 2, starting the motor 401 again makes the two sliding connecting rods 403 move towards each other, which can drive the two support rods 404 to be inserted into the pressure wheel 2 at the same time, so that the support rods 404 are rotatably connected to the pressure wheel 2, thereby easily realizing the rapid replacement of the deformed and burst pressure wheel 2, saving time and effort, and greatly reducing the labor intensity of workers.

[0040] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A compaction device for improving the backfill compaction of a dike-through structure, comprising a power box (1) and a pressing wheel (2), characterized in that: A fixing frame (3) is fixed on the outer surface of the power box (1); a compacting mechanism (4) for quickly replacing the pressure wheel (2) and a scraping mechanism (5) for scraping mud off the pressure wheel (2) are respectively arranged between the pressure wheel (2) and the fixing frame (3); a control room (6) is arranged at one end of the power box (1) away from the fixing frame (3); and a group of driving wheels (7) are arranged on the bottom surface of the power box (1); The compacting mechanism (4) comprises a motor (401) and a cylinder (408), the output end of the motor (401) being fixed with a bidirectional screw rod (402), the outer surface of the bidirectional screw rod (402) being threadedly connected with two symmetrical sliding connecting rods (403), the bottom ends of the two sliding connecting rods (403) being provided with two symmetrical supporting rods (404), the outer surfaces of the two supporting rods (404) being rotatably connected with the pressing wheel (2), the output end of the cylinder (408) being fixed with a cross rod (409), both ends of the cross rod (409) being rotatably connected with a rotating wheel (410); A through slot (405) is provided inside each of the sliding connecting rods (403), a slider (406) is slidably connected inside the through slot (405), a spring (407) is fixed between the upper surface of each slider (406) and the inner top wall of the through slot (405), and the ends of the two supporting rods (404) that are away from each other are fixed to the two sliders (406) respectively; The mud scraping mechanism (5) comprises two fixed rods (501), each of the fixed rods (501) is provided with a sliding groove (502), a sliding rod (503) is slidably connected between the two fixed rods (501) via the sliding groove (502), a spring (504) is fixed between the sliding rod (503) and the inner top walls of the two sliding grooves (502), and a scraper (505) is clamped on the bottom surface of the sliding rod (503).

2. A compaction device for improving backfill compaction of a dike-crossing structure according to claim 1, characterized in that: A fixing block (411) is fixed to the bottom surface of the fixing frame (3), the outer surface of the bidirectional screw rod (402) is rotatably connected to the fixing block (411), the outer surface of the cylinder (408) is fixed to the bottom surface of the fixing block (411), and the outer surface of the rotating wheel (410) is always in contact with the outer surface of the pressure wheel (2).

3. A compaction device for improving backfill compaction of a dike-crossing structure according to claim 1, characterized in that: Two symmetrical grooves (412) are formed inside the fixing frame (3), and the top ends of the two sliding connecting rods (403) are respectively slidably connected to the two grooves (412).

4. A compaction device for improving backfill compaction of a dike-crossing structure according to claim 1, characterized in that: The outer surface of the bidirectional screw rod (402) is rotatably connected to the fixing frame (3), and the outer surface of the motor (401) is fixed to the outer surface of the fixing frame (3).

5. The compaction device for improving the backfill compaction of a dike-crossing structure according to claim 1, characterized in that: The top ends of the two fixing rods (501) are fixed to the fixing frame (3).

6. The compaction device for improving the backfill compaction of a dike-crossing structure according to claim 1, characterized in that: The bottom end of the scraper (505) is always in contact with the outer surface of the pressure wheel (2).