Refrigeration room piping equipment integrated group installation device

By designing an installation device for the integrated group of pipe equipment in the refrigeration machine room, the automation and accuracy of docking is achieved by using transverse movement, fine-tuning and clamping mechanisms, the problems of cumbersome installation process and poor docking angle in the prior art are solved, and the installation efficiency is improved and the cost is reduced.

CN222732296UActive Publication Date: 2025-04-08TIANJIN YANBIN REFRIGERATION MECHANICAL & ELECTRICAL INSTALLATION ENGINEERING CO LTD
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Patent Information

Application Number
CN202421664808.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-04-08
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

In the prior art, the installation process of the refrigeration machine room pipeline equipment integration group is cumbersome, and it is difficult to achieve complete docking of the docking angle, resulting in poor installation results and rework, which reduces the installation progress and increases labor costs.

Method used

An installation device including an installation platform, a transverse mechanism, a fine-tuning mechanism and a clamping mechanism is designed. By adjusting the position of the transverse mechanism, the fine-tuning mechanism performs precise fine-tuning, and the clamping mechanism fixes the pipe to be connected, realizing the automation and accuracy of docking.

Benefits of technology

It reduces the cumbersomeness of docking and installation between pipeline equipment integration groups, ensures complete docking of docking angles, avoids rework, improves installation progress and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a refrigeration room pipeline equipment integrated group installation device, including an installation platform, two transverse movement mechanisms, two fine-tuning mechanisms and two clamping mechanisms, two transverse movement mechanisms are symmetrically arranged on the top of the installation platform, a fine-tuning mechanism is installed above each transverse movement mechanism, and the two fine-tuning mechanisms are symmetrically arranged, a clamping mechanism is installed above each fine-tuning mechanism, and the two clamping mechanisms are symmetrically arranged. The utility model has the following beneficial effects: when installing pipelines on site, the installation of the pipelines to be docked can be completed through the transverse movement mechanism, fine-tuning mechanism and clamping mechanism of the device, reducing the cumbersomeness of docking installation between pipeline equipment integrated groups, and the docking angle can be completely docked, avoiding the problem of poor installation effect and need for rework after docking installation, greatly improving the installation progress and reducing labor costs.
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Description

Technical Field

[0001] The utility model belongs to the field of pipeline equipment installation, in particular to a pipeline equipment integrated group installation device for a refrigeration room. Background Art

[0002] The refrigeration room pipeline equipment integration group refers to an organizational form that plans and designs all the pipelines and equipment in the refrigeration room as a whole within a certain area so that they can operate efficiently and safely. It usually includes air-conditioning units, chillers, cold and heat sources and other equipment, as well as related pipelines, valves, control systems, etc. However, most pipelines and equipment are installed on site and are manually processed and installed for docking. In addition, the docking installation between the internal pipeline equipment integration groups of the refrigeration room is cumbersome, and the docking angle cannot be fully docked, resulting in poor installation results after the docking installation is completed, requiring rework, which greatly reduces the installation progress and has high labor costs. Utility Model Content

[0003] In view of this, the utility model aims to provide a refrigeration room pipeline equipment integrated group installation device to solve at least one problem existing in the above-mentioned prior art.

[0004] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0005] A refrigeration room pipeline equipment integrated group installation device comprises an installation platform, two transverse movement mechanisms, two fine-adjustment mechanisms and two clamping mechanisms, wherein two transverse movement mechanisms are symmetrically arranged on the top of the installation platform, a fine-adjustment mechanism is installed above each transverse movement mechanism, and the two fine-adjustment mechanisms are symmetrically arranged, a clamping mechanism is installed above each fine-adjustment mechanism, and the two clamping mechanisms are symmetrically arranged.

[0006] Furthermore, a universal wheel is respectively provided at the four corners of the bottom of the installation platform.

[0007] Furthermore, the transverse movement mechanism includes a transverse movement base, a transverse movement cylinder, a transverse movement base plate, two transverse movement rails, two transverse movement slots, a plurality of transverse movement pulleys and a plurality of transverse movement rollers. The bottom of the transverse movement base is installed above the installation platform, and two transverse movement slots are respectively installed on both sides of the top of the transverse movement base, and a transverse movement rail is installed above each transverse movement slot. The transverse movement base plate is installed between the two transverse movement rails. The two ends of the transverse movement base plate are movably connected to the two transverse movement rails through two transverse movement rollers, and the two ends of the transverse movement base plate are also slidably connected to the transverse movement slots through two transverse movement pulleys. One side of the transverse movement base plate is connected to the telescopic rod of the transverse movement cylinder, the transverse movement cylinder is installed above the transverse movement base, and a fine-tuning mechanism is installed on the top of the transverse movement base plate.

[0008] Furthermore, two mounting plates are respectively installed on both sides of the bottom of the transverse moving base, and the transverse moving base is installed on the mounting platform through the mounting plates.

[0009] Furthermore, the fine-tuning mechanism includes a fine-tuning support frame, a fine-tuning cylinder, a fine-tuning support plate, two fine-tuning slide rails and a plurality of fine-tuning pulleys. The bottom of the fine-tuning support frame is installed to the transverse moving base plate, and a fine-tuning slide rail is installed on each side of the top of the fine-tuning support frame, and the two fine-tuning slide rails are arranged in parallel. The two sides of the fine-tuning support plate are slidingly connected to the fine-tuning slide rails through a plurality of fine-tuning pulleys, and the bottom of the fine-tuning support plate is also connected to the telescopic rod of the fine-tuning cylinder through a connecting block, and the fine-tuning cylinder is installed on one side of the fine-tuning support frame.

[0010] Furthermore, the clamping mechanism includes a clamping frame, a clamping connecting seat, a plurality of clamping cylinders and two clamping members. The center of the bottom of the clamping frame is installed on the fine-tuning support plate through the clamping connecting seat. At least one clamping cylinder is provided on both sides of the bottom of the clamping frame, and the two clamping members are respectively connected to at least one clamping cylinder.

[0011] Compared with the prior art, the refrigeration room pipeline equipment integrated group installation device described in the utility model has the following advantages:

[0012] The refrigeration room pipeline equipment integrated group installation device described in the utility model can complete the installation of the butted pipes through the transverse movement mechanism, fine adjustment mechanism and clamping mechanism of the device when the pipeline is installed on site, reducing the complexity of the butt installation between the pipeline equipment integrated groups, and the butt angle can be completely butt-jointed, avoiding the problem of poor installation effect and the need for rework after the butt installation is completed, greatly improving the installation progress and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:

[0014] Figure 1 This is a schematic diagram of the overall structure of the embodiment of the utility model;

[0015] Figure 2 This is a schematic diagram of the transverse movement mechanism described in an embodiment of the utility model;

[0016] Figure 3 This is a schematic diagram of the fine-tuning mechanism described in an embodiment of the utility model;

[0017] Figure 4 It is a bottom view schematic diagram of the fine adjustment mechanism according to an embodiment of the utility model;

[0018] Figure 5 This is a schematic diagram of the clamping mechanism described in an embodiment of the utility model.

[0019] Description of reference numerals:

[0020] 1. Installation platform; 11. Universal wheel; 2. Transverse movement mechanism; 21. Transverse movement base; 211. Installation plate; 22. Transverse movement cylinder; 23. Transverse movement base plate; 24. Transverse movement slide rail; 25. Transverse movement slide groove; 26. Transverse movement pulley; 27. Transverse movement roller; 3. Fine-tuning mechanism; 31. Fine-tuning support frame; 32. Fine-tuning cylinder; 33. Fine-tuning support plate; 34. Fine-tuning slide rail; 35. Fine-tuning pulley; 4. Clamping mechanism; 41. Clamping frame; 42. Clamping connection seat; 43. Clamping cylinder; 44. Clamping piece. DETAILED DESCRIPTION

[0021] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0022] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0024] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0025] like Figures 1 to 5As shown, the installation device of the integrated group of pipeline equipment in the refrigeration room includes a mounting platform 1, two transverse movement mechanisms 2, two fine-adjustment mechanisms 3 and two clamping mechanisms 4, wherein two transverse movement mechanisms 2 are symmetrically arranged on the top of the mounting platform 1, a fine-adjustment mechanism 3 is installed above each transverse movement mechanism 2, and the two fine-adjustment mechanisms 3 are symmetrically arranged, a clamping mechanism 4 is installed above each fine-adjustment mechanism 3, and the two clamping mechanisms 4 are symmetrically arranged.

[0026] When the installation device is used for on-site pipeline installation, the installation of the butt-jointed pipelines can be completed through the transverse movement mechanism, fine-tuning mechanism and clamping mechanism of the device, thereby reducing the complexity of the butt-jointed installation between the pipeline equipment integration groups, and the butt-jointed angles can be completely butt-jointed, thus avoiding the problem of poor installation effect and the need for rework after the butt-jointed installation is completed, greatly improving the installation progress and reducing labor costs.

[0027] In a preferred embodiment of the utility model, the four corners of the bottom of the installation platform 1 are respectively provided with a universal wheel 11, which is convenient for the staff to move the installation device. In actual use, the staff can move the installation device to the pipeline installation position by pushing the installation platform 1. In other embodiments, the installation platform 1 can also be a liftable platform, so as to meet the needs of connecting pipelines of different heights.

[0028] In a preferred embodiment of the utility model, the transverse mechanism 2 includes a transverse base 21, a transverse cylinder 22, a transverse bottom plate 23, two transverse slide rails 24, two transverse slide grooves 25, a plurality of transverse pulleys 26 and a plurality of transverse rollers 27. The bottom of the transverse base 21 is installed above the mounting platform 1, and two transverse slide grooves 25 are respectively installed on both sides of the top of the transverse base 21. A transverse slide rail 24 is respectively installed above each transverse slide groove 25. The transverse bottom plate 23 is installed between the two transverse slide rails 24. The two ends of the transverse bottom plate 23 are movably connected to the two transverse slide rails 24 through two transverse rollers 27, and the two ends of the transverse bottom plate 23 are also slidably connected to the transverse slide grooves 25 through two transverse pulleys 26. One side of the transverse bottom plate 23 is connected to the telescopic rod of the transverse cylinder 22. The transverse cylinder 22 is installed above the transverse base 21, and the fine-tuning mechanism 3 is installed on the top of the transverse bottom plate 23. In this embodiment, the connection between the side of the transverse slide 25 and the transverse pulley 26 is a groove strip structure, so that the transverse pulley 26 can move easily in the groove strip of the transverse slide 25. The transverse roller 27 is provided to facilitate rolling on the transverse slide rail 24 under the push of the transverse cylinder 22, so as to facilitate the movement of the fine-tuning mechanism 3 above.

[0029] In a preferred embodiment of the utility model, two mounting plates 211 are respectively installed on both sides of the bottom of the transverse moving base 21. The transverse moving base 21 is installed on the mounting platform 1 through the mounting plates 211. The mounting plates 211 can be bolt connection plates, which can facilitate the installation of the transverse moving mechanism 2.

[0030] In a preferred embodiment of the utility model, the fine-tuning mechanism 3 includes a fine-tuning support frame 31, a fine-tuning cylinder 32, a fine-tuning support plate 33, two fine-tuning slide rails 34 and a plurality of fine-tuning pulleys 35. The bottom of the fine-tuning support frame 31 is installed to the transverse bottom plate 23, and a fine-tuning slide rail 34 is installed on both sides of the top of the fine-tuning support frame 31, and the two fine-tuning slide rails 34 are arranged in parallel. The two sides of the fine-tuning support plate 33 are slidingly connected to the fine-tuning slide rails 34 through a plurality of fine-tuning pulleys 35, and the bottom of the fine-tuning support plate 33 is also connected to the telescopic rod of the fine-tuning cylinder 32 through a connecting block. The fine-tuning cylinder 32 is installed on one side of the fine-tuning support frame 31. In actual use, the telescopic rod of the fine-tuning cylinder 32 is extended and retracted to drive the fine-tuning support plate 33 to move back and forth on the fine-tuning slide rail 34, thereby fine-tuning the pipeline to be docked above it.

[0031] In a preferred embodiment of the utility model, the clamping mechanism 4 includes a clamping frame 41, a clamping connection seat 42, a plurality of clamping cylinders 43 and two clamping members 44. The center of the bottom of the clamping frame 41 is mounted on the fine-tuning support plate 33 through the clamping connection seat 42. At least one clamping cylinder 43 is provided on both sides of the bottom of the clamping frame 41, and the two clamping members 44 are respectively connected to at least one clamping cylinder 43. In this embodiment, each clamping member 44 is respectively connected to two clamping cylinders 43. In actual use, the shape of the clamping member 44 can be a semi-ring structure or other structures, as long as it can play the role of clamping the pipe to be connected.

[0032] Working principle of the refrigeration room piping equipment integrated group installation device:

[0033] When it is necessary to dock the two pipes to be docked, the staff pushes the installation device to the docking station, and clamps the two pipes to be docked through the clamping parts 44 of the two clamping mechanisms 4 respectively. After clamping, the movement of the two fine-tuning mechanisms 3 is adjusted by driving the transverse cylinders 22 of the two transverse mechanisms 2. Then, when it is necessary to fine-tune the docking of the two pipes to be docked, the fine-tuning cylinders 32 of one or two fine-tuning mechanisms 3 are adjusted to fine-tune the docking of the two pipes to be docked.

[0034] It should be noted that the present application does not improve the control program, and the control program and electrical components involved are all prior art.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. Refrigeration room pipeline equipment integrated group installation device, characterized by: The invention comprises a mounting platform (1), two transverse movement mechanisms (2), two fine adjustment mechanisms (3) and two clamping mechanisms (4); the two transverse movement mechanisms (2) are symmetrically arranged on the top of the mounting platform (1); a fine adjustment mechanism (3) is installed above each transverse movement mechanism (2), and the two fine adjustment mechanisms (3) are symmetrically arranged; a clamping mechanism (4) is installed above each fine adjustment mechanism (3), and the two clamping mechanisms (4) are symmetrically arranged.

2. The refrigeration room pipeline equipment integrated assembly installation device according to claim 1 is characterized in that: A universal wheel (11) is respectively provided at the four corners of the bottom of the installation platform (1).

3. The refrigeration room pipeline equipment integrated assembly installation device according to claim 1 is characterized in that: The transverse movement mechanism (2) comprises a transverse movement base (21), a transverse movement cylinder (22), a transverse movement base plate (23), two transverse movement rails (24), two transverse movement slots (25), a plurality of transverse movement pulleys (26) and a plurality of transverse movement rollers (27). The bottom of the transverse movement base (21) is installed above the installation platform (1). Two transverse movement slots (25) are installed on both sides of the top of the transverse movement base (21). A transverse movement rail (24) is installed above each transverse movement slot (25). The two transverse movement pulleys (26) are installed on the top of the installation platform (1). A transverse bottom plate (23) is installed between the rails (24), and two ends of the transverse bottom plate (23) are movably connected to the two transverse slide rails (24) through two transverse rollers (27), and two ends of the transverse bottom plate (23) are also slidably connected to the transverse slide groove (25) through two transverse pulleys (26), and one side of the transverse bottom plate (23) is connected to the telescopic rod of the transverse cylinder (22), and the transverse cylinder (22) is installed above the transverse base (21), and a fine adjustment mechanism (3) is installed on the top of the transverse bottom plate (23).

4. The refrigeration room pipeline equipment integrated assembly installation device according to claim 3 is characterized in that: Two mounting plates (211) are respectively mounted on both sides of the bottom of the transverse moving base (21), and the transverse moving base (21) is mounted on the mounting platform (1) via the mounting plates (211).

5. The refrigeration room pipeline equipment integrated assembly installation device according to claim 3 is characterized by: The fine-tuning mechanism (3) comprises a fine-tuning support frame (31), a fine-tuning cylinder (32), a fine-tuning support plate (33), two fine-tuning slide rails (34) and a plurality of fine-tuning pulleys (35). The bottom of the fine-tuning support frame (31) is mounted on the transverse bottom plate (23). A fine-tuning slide rail (34) is mounted on both sides of the top of the fine-tuning support frame (31), and the two fine-tuning slide rails (34) are arranged in parallel. The two sides of the fine-tuning support plate (33) are slidably connected to the fine-tuning slide rails (34) through a plurality of fine-tuning pulleys (35). The bottom of the fine-tuning support plate (33) is also connected to the telescopic rod of the fine-tuning cylinder (32) through a connecting block. The fine-tuning cylinder (32) is mounted on one side of the fine-tuning support frame (31).

6. The refrigeration room pipeline equipment integrated assembly installation device according to claim 5, characterized in that: The clamping mechanism (4) comprises a clamping frame (41), a clamping connection seat (42), a plurality of clamping cylinders (43) and two clamping members (44); the center of the bottom of the clamping frame (41) is mounted on the fine-tuning support plate (33) via the clamping connection seat (42); at least one clamping cylinder (43) is respectively arranged on both sides of the bottom of the clamping frame (41); and the two clamping members (44) are respectively connected to at least one clamping cylinder (43).