A TIR focusing high beam module and concentrator
By adopting TIR light concentration technology in the high beam module, the TIR light inlet surface and totally reflected free curved surface are used to collect and concentrate light, and a suitable light type is formed through the free curved mirror group, which solves the problems of large size and uneven beam beam in the traditional high beam module, achieving more efficient lighting effects and better heat dissipation performance.
Patent Information
- Application Number
- CN202421663135.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The traditional high beam module is longer in the axis direction of the vehicle body and larger in size. The formed light beam appears circle-shaped spots on the surface of the car headlight lampshade, and the high beam light color is prone to yellowing, which has a poor appearance.
The TIR light-concentrating high beam module is adopted, including the light-entry part and the free-curved mirror group. The light-entry part realizes light collection and concentration of light through the TIR light-in-scene surface and the TIR totally reflected free-curved surface. The light is deflected through the mirror to achieve optical path folding, shorten the module length, and form parallel and divergent light types through the free-curved mirror group.
It improves the lighting effect of the headlights, avoids the yellowing of the high beam type, and forms a high beam type with excellent brightness and uniformity, while improving the heat dissipation effect of the module, making it easier to process.
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Figure CN222732672U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vehicle lamp lighting, in particular to a TIR focusing high beam module and a concentrator. Background Art
[0002] With the development of vehicle lighting technology, high and low beam lens modules are becoming more and more popular. However, the high beam module of the traditional "condenser + single-focus focusing lens" solution is usually longer in the direction of the vehicle body axis and larger in size. The light beam formed by this module will present a circular condenser-shaped light spot image on the surface of the car headlight cover. This problem cannot be solved. At the same time, in order to improve the high beam illumination, the single-focus lens high beam module has a large deflection angle of the non-central condenser light, and the high beam light type is likely to be partially yellow, which is not good for the appearance.
[0003] Therefore, how to improve the lighting effect of vehicle lights is a technical problem that those skilled in the art currently need to solve. Utility Model Content
[0004] In view of this, the first object of the utility model is to provide a TIR focusing high beam module to improve the lighting effect of the vehicle lamp;
[0005] The second object of the utility model is to provide a concentrator.
[0006] In order to achieve the above first purpose, the utility model provides the following technical solutions:
[0007] A TIR focusing high beam module comprises a light incident portion and a free-form surface mirror group. The light incident portion comprises a TIR light incident surface and a TIR total reflection free-form surface. The TIR light incident surface is a plane, and light is incident from the TIR light incident surface. The TIR total reflection free-form surface is used to reflect the light. The free-form surface mirror group is the light output end of the TIR focusing high beam module and is used to form a light pattern.
[0008] Optionally, in the above-mentioned TIR focusing high beam module, the free-form surface lens group includes a conjugate free-form surface and a focal line lens, the conjugate free-form surface is connected to the light incident part, and its output surface is a concave surface, and the focal line lens is separately arranged from the conjugate free-form surface.
[0009] Optionally, in the above-mentioned TIR focusing high beam module, the TIR light incident surface is a vertical plane.
[0010] Optionally, in the above-mentioned TIR focusing high beam module, the TIR light incident surface is an inclined plane.
[0011] Optionally, in the above-mentioned TIR focusing high beam module, an LED light source is arranged on the TIR light incident surface.
[0012] The TIR focusing high beam module provided by the utility model, when in use, light is incident from the TIR light incident surface, and is reflected by the TIR total reflection free-form surface, and the TIR total reflection free-form surface plays the role of collecting and focusing light, and the direction of light is changed here, and the light is mirror-bent, thereby realizing the folding of the light path and shortening the length of the TIR focusing high beam module. In this process, the deflection angle of the light is small, and the yellowing of the high beam light type is avoided. Then the light enters the free-form surface mirror group, forms a light type with parallel light in the up and down direction and divergent light in the left and right direction, and emits, thereby improving the lighting effect of the headlight. At the same time, the TIR light incident surface is a plane, which can improve the heat dissipation effect of the TIR focusing high beam module and facilitate processing.
[0013] A concentrator comprises a PCB board and any one of the above-mentioned TIR focusing high beam modules, wherein the PCB board is arranged in parallel with a TIR light incident surface of the TIR focusing high beam module.
[0014] Optionally, in the above-mentioned concentrator, the number of TIR focusing high-beam modules is one or more.
[0015] The concentrator provided by the utility model has the above-mentioned TIR focusing high beam module, and therefore has all the technical effects of the above-mentioned TIR focusing high beam module, which will not be described in detail herein. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 This is a schematic diagram of a structure in which the TIR light incident surface disclosed in an embodiment of the utility model is an inclined plane;
[0018] Figure 2 A schematic diagram of a light path in which the TIR light incident surface is an inclined plane disclosed in an embodiment of the utility model;
[0019] Figure 3 A schematic diagram of a light path in which the TIR light incident surface is a vertical plane according to an embodiment of the present utility model;
[0020] Figure 4 This is a schematic diagram of a structure in which the TIR light incident surface disclosed in an embodiment of the utility model is a vertical plane;
[0021] Figure 5 A schematic diagram of the combined structure of the optical path unit disclosed in the embodiment of the utility model;
[0022] Figure 6 A schematic diagram of a combined optical path of an optical path unit disclosed in an embodiment of the utility model;
[0023] in:
[0024] Free-form surface mirror assembly 100 , TIR light incident surface 200 , TIR total reflection free-form surface 300 , conjugate free-form surface 400 , focal line lens 500 , LED light source 600 . DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making novel work are within the scope of protection of the utility model.
[0026] In the description of the present invention, it should be understood that the terms "upper", "lower", "top surface", "bottom surface" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the positions or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limitations of the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0027] like Figure 1-Figure 6As shown, the TIR focusing high beam module disclosed in the utility model includes a light input part and a free-form surface mirror group 100, the light input part includes a TIR light input surface 200 and a TIR total reflection free-form surface 300, the TIR light input surface 200 is a plane, the light is incident from the TIR light input surface 200, the TIR total reflection free-form surface 300 is used to reflect the light, and the free-form surface mirror group 100 is the light output end of the TIR focusing high beam module, which is used to form a light pattern. Specifically, the light mapped to the surface of the headlight mask by the TIR total reflection free-form surface 300 is a block-shaped light spot, which has a good visual effect and a good lighting effect. The TIR focusing high beam module provided by the utility model, when in use, light is incident from the TIR light incident surface 200, and is reflected by the TIR total reflection free-form surface 300, and the TIR total reflection free-form surface 300 plays the role of collecting and focusing light, and the direction of light is changed here, and the light is mirror-bent, thereby realizing the folding of the light path and shortening the length of the TIR focusing high beam module. In this process, the deflection angle of the light is small, which avoids the yellowing of the high beam light type. Then the light enters the free-form surface mirror group 100, forms a light type of parallel light in the up and down direction and divergent light in the left and right direction, and emits, thereby improving the lighting effect of the headlight. At the same time, the TIR light incident surface 200 is a plane, which can improve the heat dissipation effect of the TIR focusing high beam module and facilitate processing.
[0028] In order to optimize the above technical solution, the free-form surface lens group 100 includes a conjugate free-form surface 400 and a focal line lens 500. The conjugate free-form surface 400 is connected to the light input part, and its exit surface is a concave surface. The focal line lens 500 is separated from the conjugate free-form surface 400. Specifically, the conjugate free-form surface 400 and the focal line lens 500 match, that is, the focal line of the focal line lens 500 coincides with the virtual focal line of the conjugate free-form surface 400. Specifically, the focus separation of the focal line lens 500 and the conjugate free-form surface can optimize the dispersion problem. Through the focus separation, a light type that is wide on the left and right and narrow on the top and bottom can be directly obtained, without too much optical surface adjustment design, so the brightness uniformity and color uniformity of the formed light spot are better. Further, the two sides of the focal line lens 500 can be uniformly curved, or they can be bent to different degrees with the change of the shape. Specifically, the free-form surface lens group 100 with focus separation can reduce the overall volume of the focal line lens 500 and the TIR focusing high beam module. Therefore, such an arrangement can make the light reflected from the TIR total reflection free-form surface 300, and through the combined action of the focal line lens 500 and the conjugate free-form surface 400 matched therewith, the outgoing light is made parallel light, and a high beam light pattern with excellent brightness and uniformity can be obtained.
[0029] In order to optimize the above technical solution, the TIR light incident surface 200 is a vertical plane. Specifically, the TIR light incident surface 200 is a vertical plane, which can facilitate the processing of the TIR focusing high beam module and facilitate quality control.
[0030] In order to optimize the above technical solution, the TIR light incident surface 200 is an inclined plane. Specifically, the TIR light incident surface 200 is an inclined plane which is conducive to the thermal cycle of the TIR focusing high beam module, and the angle of the PCB board can be freely adjusted to facilitate the co-board with the low beam LED.
[0031] In order to optimize the above technical solution, an LED light source 600 is arranged on the TIR light incident surface 200. Specifically, the LED light source 600 is used to emit light, and the light directly reaches the TIR total reflection free-form surface 300 from the TIR light incident surface 200.
[0032] The utility model also discloses a concentrator, comprising a PCB board and a TIR focusing high beam module as described above, wherein the PCB board is arranged parallel to the TIR light incident surface 200 of the TIR focusing high beam module. Specifically, the angle of the PCB board is adjustable, and the PCB board is arranged parallel to the TIR light incident surface 200 and arranged outside the LED light source 600.
[0033] In order to optimize the above technical solution, the number of TIR focusing high beam modules is one or more. Specifically, by changing the number and arrangement of TIR focusing high beam modules, the shape of the area formed by the light pattern combination can be changed, thereby improving the lighting effect of the headlight. Specifically, the LED light source 600, the TIR light incident surface 200, the TIR total reflection free-form surface 300 and the conjugate free-form surface 400 form an optical path unit, and the TIR focusing high beam module can be formed by splicing and combining one or more optical path units to enhance the intensity of the illumination light.
[0034] Since the above-mentioned TIR focusing high beam module has the above effects, the concentrator included in the TIR focusing high beam module has corresponding effects, which will not be described in detail here.
[0035] The advantages of the utility model are:
[0036] (1) Improved the lighting effect of car lights;
[0037] (2) A high beam pattern with excellent brightness and uniformity can be obtained;
[0038] (3) Good heat dissipation effect and easy processing.
[0039] It should be noted that the TIR focusing high beam module and concentrator provided by the present invention can be used in the field of vehicle lighting technology or other fields. Other fields are any fields other than the field of vehicle lighting technology. The above is only an example and does not limit the application field of the TIR focusing high beam module and concentrator provided by the present invention.
[0040] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0041] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
[0042] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0043] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A TIR focusing high beam module, characterized in that: It includes a light incident part and a free-form surface mirror group, the light incident part includes a TIR light incident surface and a TIR total reflection free-form surface, the TIR light incident surface is a plane, light is incident from the TIR light incident surface, the TIR total reflection free-form surface is used to reflect the light, and the free-form surface mirror group is the light output end of the TIR focusing high beam module, which is used to form a light pattern.
2. The TIR focusing high beam module according to claim 1, characterized in that: The free-form surface mirror group includes a conjugate free-form surface and a focal line lens. The conjugate free-form surface is connected to the light incident portion, and its exit surface is a concave surface. The focal line lens is separated from the conjugate free-form surface.
3. The TIR focusing high beam module according to claim 1, characterized in that: The TIR light incident surface is a vertical plane.
4. The TIR focusing high beam module according to claim 1, characterized in that: The TIR light incident surface is an inclined plane.
5. The TIR focusing high beam module according to claim 1, characterized in that: An LED light source is arranged on the TIR light incident surface.
6. A concentrator, characterized in that: It comprises a PCB board and the TIR focusing high beam module as described in any one of claims 1 to 5, wherein the PCB board is arranged parallel to the TIR light incident surface of the TIR focusing high beam module.
7. The concentrator according to claim 6, characterized in that The number of the TIR focusing high beam modules is one or more.