A roasting kiln with high efficiency heating

By designing vibration devices and connection devices in the roasting kiln, using a servo motor to drive the turntable and connecting arms, driving the block and vibrating screen for vibration, the problem of cutting difficulties caused by material accumulation is solved, and the practicality and efficiency of the roasting kiln is improved.

CN222733299UActive Publication Date: 2025-04-08TONGLIAO CITY DALIN MOLDING SAND
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Patent Information

Application Number
CN202421242180.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-04-08
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

During the use of existing roasting kilns, materials accumulate on the surface of the vibrating screen, making it difficult to quickly discharge materials, affecting roasting efficiency.

Method used

A highly efficient heating roasting kiln is designed, using vibration device and connection device, which drives the turntable and connecting arm through a servo motor to drive the block and vibrating screen to reduce material accumulation and improve the discharge efficiency.

Benefits of technology

It effectively solves the problem of cutting difficulties caused by material accumulation, improves the practicality and efficiency of the roasting kiln, and ensures rapid roasting of silica sand.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of roasting kilns, specifically a roasting kiln with high efficiency heating, including a tank body and a vibration device, the upper end of the tank body is fixedly connected with an air outlet pipe, the upper surface of the tank body is fixedly connected with a feed pipe, the lower surface of the tank body is provided with a discharge pipe, the side of the tank body is provided with a heating pipe, the vibration device is arranged inside the feed pipe, the vibration device includes a vibrating screen and a connecting plate, the vibrating screen is arranged inside the feed pipe, the connecting plate is fixedly connected with the side of the vibrating screen, the connecting plate is slidably connected with the inner wall of the feed pipe, and the side of the feed pipe is fixedly connected with a connecting block. The utility model, by providing a vibration device, effectively vibrates the vibrating screen, plays a role in vibrating the material on the surface of the vibrating screen, reduces the situation in which the material is difficult to discharge quickly due to the accumulation of material inside the material hopper on the surface of the vibrating screen when the equipment is in use, and improves the practicality of the equipment.
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Description

Technical Field

[0001] The utility model relates to the technical field of roasting kilns, in particular to a roasting kiln with high efficiency heating. Background Art

[0002] Roasted sand is made by heating scrubbing sand to above 870°C and keeping it warm for a certain period of time, so that the silica sand can fully expand and achieve phase change. After the phase change treatment, not only the expansion rate is greatly reduced, but also the bound water, organic pollutants, carbonates, oxides, etc. in the sand particles are largely removed after high-temperature roasting. Therefore, compared with the washed sand, the roasted sand not only has a low acid consumption value, low loss on ignition and gas evolution, and less mud content, but more importantly, a low expansion rate; it can not only reduce the amount of binder added, but also effectively prevent defects such as thermal cracking and sand sticking in castings, and improve the precision of castings; it can produce steel castings, iron castings and non-ferrous alloy castings. When calcining the roasted sand, it is often necessary to use a high-efficiency heating roasting kiln to calcine the roasted sand.

[0003] The prior art, such as the utility model with the publication number CN218646123U, discloses a roasting kiln with high heat exchange efficiency. The patent adopts a roasting assembly, which includes a kiln body, a connecting hopper, an upper hopper, a heating flame nozzle, a heat preservation bin, a lower hopper, a feed folding plate and a guide plate; the upper surface of the kiln body is connected with a connecting hopper. The utility model sets the feed folding plate at less than 58 degrees to prevent the siltation of silica sand caused by the angle of the feed folding plate being too large; the equipment of the utility model solves the problem that the heat exchange time of silica sand is short; the heat exchange time of silica sand is affected by the speed of the rising movement of hot air and the flow time of silica sand from top to bottom, and the flow time of silica sand is determined by the angle of the folding plate. The larger the angle of the folding plate, the slower the flow of silica sand, the longer the flow time, and the longer the heat exchange time. However, if the angle of the folding plate is too large, the flow of silica sand will slow down, and even cause stagnation and siltation of silica sand, and the thickness of the siltation will reversely affect the problem of heat exchange efficiency.

[0004] The inventors have found in their daily work that, in the process of using and feeding the equipment, there is a problem that the material inside the material hopper is accumulated on the surface of the vibrating screen, making it difficult to discharge the material quickly. Utility Model Content

[0005] The utility model aims to solve the disadvantage in the prior art that materials are accumulated on the surface of the vibration screen and are difficult to be quickly unloaded, and proposes a high-efficiency heating roasting kiln.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-efficiency heating roasting kiln, including a tank body and a vibration device, the upper end of the tank body is fixedly connected with an air outlet pipe, the upper surface of the tank body is fixedly connected with a feed pipe, the lower surface of the tank body is provided with a discharge pipe, the side of the tank body is provided with a heating pipe, the vibration device is arranged inside the feed pipe, the vibration device includes a vibration screen and a connecting plate, the vibration screen is arranged inside the feed pipe, the connecting plate is fixedly connected to the side of the vibration screen, the connecting plate is slidably connected to the inner wall of the feed pipe, the side of the feed pipe is fixedly connected with a connecting block, the upper surface of the connecting block is fixedly connected with a sliding rod, the sliding rod is slidably connected to the inner wall of the connecting plate, the surface of the sliding rod is sleeved with a first spring, and the two ends of the first spring are respectively fixedly connected to the surface of the connecting block and the surface of the connecting plate.

[0007] Furthermore, a limit block is fixedly connected to the side of the feed pipe, and a resist block is slidably connected to the inner wall of the limit block. By setting the limit block, the resist block can be restricted, thereby reducing the risk of the resist block shaking when the equipment is in use, making it difficult for the resist block to resist the connecting plate.

[0008] Furthermore, a connecting arm is rotatably connected to the surface of the stop block, and an end of the connecting arm away from the stop block is rotatably connected to a turntable, and the turntable is provided to facilitate reciprocating movement of the connecting arm.

[0009] Furthermore, a servo motor is fixedly connected to the lower surface of the turntable, and the servo motor is fixedly connected to the surface of the feed pipe. The servo motor is provided to facilitate the rotation of the turntable.

[0010] Furthermore, a connecting device is provided on the upper surface of the feed pipe, and the connecting device includes a material hopper and a first stabilizing block. The material hopper is rotatably connected to the surface of the feed pipe, the first stabilizing block is fixedly connected to the surface of the material hopper, the surface of the feed pipe is fixedly connected to a second stabilizing block, the surface of the material hopper is fixedly connected to a limiting block, and the inner wall of the first stabilizing block is slidably connected to a pull rod, one end of the pull rod is clamped with the inside of the second stabilizing block, and by providing the pull rod, the connection between the material hopper and the feed pipe can be restricted, thereby reducing the possibility that the material hopper is easily separated from the surface of the feed pipe when the equipment is in use.

[0011] Furthermore, one end of the pull rod is fixedly connected to a limiting rod, and the limiting rod is slidably connected to the inner wall of the limiting block. The limiting rod is provided to facilitate limiting the pull rod.

[0012] Furthermore, a second spring is sleeved and connected to the surface of the limiting rod, and two ends of the second spring are respectively fixedly connected to the surface of the limiting block and one end of the limiting rod. The second spring is provided to facilitate applying a reset elastic force to the limiting rod.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] 1. In the utility model, when the silica sand is roasted, the silica sand enters the tank body through the feeding port of the tank body, the material continuously flows through the tank body to move, and then the tank body heating tube is connected to the high temperature to heat the inside of the tank body, and the high-temperature air gradually rises from the bottom of the tank body, contacts with the silica sand entering from the upper part, performs heat exchange, and causes the silica sand to undergo a phase change due to the heat, and the silica sand after the phase change flows out from the discharge pipe at the bottom of the tank body to complete the roasting of the silica sand; when the equipment is in use, the user starts the servo motor, and then the servo motor rotates the turntable to rotate, and then the turntable rotates to drive the connecting arm to move, and when the connecting arm moves, the abutment block moves, and then the abutment block moves to abut the connecting plate to move, and when the connecting plate moves, the first spring is displaced and deformed to generate elastic force, and when the connecting plate moves, the vibrating screen is driven to move, and by setting the vibrating device, the vibrating screen is effectively vibrated, and the material on the surface of the vibrating screen is vibrated, and the situation that the material is difficult to discharge quickly due to the accumulation of the material inside the material bucket on the surface of the vibrating screen when the equipment is in use is reduced, thereby improving the practicality of the equipment.

[0015] 2. In the utility model, by setting a connecting device, after the equipment is used, the user pulls the pull rod to move, and the movement of the pull rod drives the limiting rod to move, and then the movement of the limiting rod drives the second spring to displace and deform to generate elastic force. When the pull rod moves, it disengages from the inside of the second stabilizing block, and then the material bucket loses its restraint, rotates on the surface of the feed pipe, and disengages from the surface of the feed pipe. By setting a connecting device, the surface of the material bucket and the feed pipe are effectively connected, which plays a role in connecting the material bucket and the feed pipe. After the equipment is used, when the surface of the vibrating screen filters the material, large particles of impurities are easily left on the surface of the vibrating screen, which is difficult to clean, thereby improving the practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional structural schematic diagram of a roasting kiln with high efficiency heating is proposed for the utility model;

[0017] Figure 2 The utility model provides a side view of the structure of a high-efficiency heating roasting kiln;

[0018] Figure 3 A schematic diagram of the partial structure of a roasting kiln with high efficiency heating is provided for the utility model;

[0019] Figure 4 The utility model proposes a high-efficiency heating roasting kiln Figure 3 Schematic diagram of the structure at A in the middle;

[0020] Figure 5The utility model provides a schematic diagram of the internal structure of a roasting kiln with high efficiency heating;

[0021] Figure 6 The utility model proposes a high-efficiency heating roasting kiln Figure 5 Schematic diagram of the structure at point B in the middle.

[0022] Legend: 1. Tank body; 2. Air outlet pipe; 3. Feed pipe; 4. Discharge pipe; 5. Heating pipe; 6. Vibrating device; 61. Vibrating screen; 62. Connecting plate; 63. Connecting block; 64. Sliding rod; 65. First spring; 66. Stop block; 67. Limiting block; 68. Connecting arm; 69. Turntable; 610. Servo motor; 7. Connecting device; 71. Material hopper; 72. First stabilizing block; 73. Second stabilizing block; 74. Pull rod; 75. Limiting block; 76. Limiting rod; 77. Second spring. DETAILED DESCRIPTION

[0023] See also Figure 1-6 The utility model provides a technical solution: a high-efficiency heating roasting kiln, including a tank body 1 and a vibration device 6, an air outlet pipe 2 is fixedly connected to the upper end of the tank body 1, a feed pipe 3 is fixedly connected to the upper surface of the tank body 1, a discharge pipe 4 is arranged on the lower surface of the tank body 1, and a heating pipe 5 is arranged on the side of the tank body 1.

[0024] The specific configuration and function of the vibration device 6 and the connection device 7 will be described in detail below.

[0025] In this embodiment: the vibration device 6 is arranged inside the feed pipe 3, and the vibration device 6 includes a vibration screen 61 and a connecting plate 62. The vibration screen 61 is arranged inside the feed pipe 3, the connecting plate 62 is fixedly connected to the side of the vibration screen 61, and the connecting plate 62 is slidably connected to the inner wall of the feed pipe 3. The side of the feed pipe 3 is fixedly connected with a connecting block 63, and the upper surface of the connecting block 63 is fixedly connected with a sliding rod 64, and the sliding rod 64 is slidably connected to the inner wall of the connecting plate 62. The surface of the sliding rod 64 is sleeved with a first spring 65, and the two ends of the first spring 65 are respectively fixedly connected to the surface of the connecting block 63 and the surface of the connecting plate 62.

[0026] Specifically, a limiting block 67 is fixedly connected to the side of the feed pipe 3 , and a stop block 66 is slidably connected to the inner wall of the limiting block 67 .

[0027] In this embodiment: by setting the limit block 67, the block 66 can be restricted, which reduces the possibility that the block 66 is prone to shaking when the device is in use, making it difficult for the block 66 to move against the connecting plate 62.

[0028] Specifically, a connecting arm 68 is rotatably connected to the surface of the stop block 66 , and one end of the connecting arm 68 away from the stop block 66 is rotatably connected to a turntable 69 . The turntable 69 is provided to facilitate the reciprocating movement of the connecting arm 68 .

[0029] Specifically, a servo motor 610 is fixedly connected to the lower surface of the turntable 69 , and the servo motor 610 is fixedly connected to the surface of the feed pipe 3 . The servo motor 610 is provided to facilitate the rotation of the turntable 69 .

[0030] In this embodiment: a connecting device 7 is provided on the upper surface of the feed pipe 3, and the connecting device 7 includes a material hopper 71 and a first stabilizing block 72. The material hopper 71 is rotatably connected to the surface of the feed pipe 3, the first stabilizing block 72 is fixedly connected to the surface of the material hopper 71, the surface of the feed pipe 3 is fixedly connected to a second stabilizing block 73, the surface of the material hopper 71 is fixedly connected to a limiting block 75, the inner wall of the first stabilizing block 72 is slidably connected to a pull rod 74, and one end of the pull rod 74 is clamped with the interior of the second stabilizing block 73.

[0031] In this embodiment: by setting the pull rod 74, the connection between the material hopper 71 and the feed pipe 3 can be restricted, thereby reducing the possibility that the material hopper 71 is easily separated from the surface of the feed pipe 3 when the equipment is in use.

[0032] Specifically, one end of the pull rod 74 is fixedly connected to a limiting rod 76 , and the limiting rod 76 is slidably connected to the inner wall of the limiting block 75 . The limiting rod 76 is provided to facilitate limiting the pull rod 74 .

[0033] Specifically, the surface of the limiting rod 76 is sleeved with a second spring 77 , and both ends of the second spring 77 are fixedly connected to the surface of the limiting block 75 and one end of the limiting rod 76 , respectively. The second spring 77 is provided to facilitate applying a reset elastic force to the limiting rod 76 .

[0034] Working principle: When the silica sand is roasted, the silica sand enters the tank body 1 through the inlet of the tank body 1, and the material continuously flows and moves through the tank body 1. Then the heating pipe 5 of the tank body 1 is connected to the high temperature to heat the inside of the tank body 1. The high-temperature air gradually rises from the bottom of the tank body 1 and contacts with the silica sand entering from the upper part to exchange heat, so that the silica sand undergoes a phase change due to the heat. The silica sand after the phase change flows out from the discharge pipe 4 at the bottom of the tank body 1, and the roasting of the silica sand is completed. When the equipment is in use, the user starts the servo motor 610, and then the servo motor 610 rotates the turntable 69 to rotate, and then the turntable 69 rotates to drive the connecting When the connecting arm 68 moves, the connecting arm 68 drives the stop block 66 to move, and then the stop block 66 drives the connecting plate 62 to move. When the connecting plate 62 moves, the first spring 65 is displaced and deformed to generate elastic force. When the connecting plate 62 moves, the vibrating screen 61 is driven to move. By setting the vibration device 6, the vibrating screen 61 is effectively vibrated, which plays a role in vibrating the material on the surface of the vibrating screen 61, reducing the situation in which the material inside the material bucket 71 accumulates on the surface of the vibrating screen 61 when the equipment is in use, making it difficult to quickly discharge the material, thereby improving the practicability of the equipment.

[0035] After the equipment is in use, the user pulls the pull rod 74 to move, and the movement of the pull rod 74 drives the limiting rod 76 to move, and then the movement of the limiting rod 76 drives the second spring 77 to displace and deform to generate elastic force. When the pull rod 74 moves, it disengages from the interior of the second stabilizing block 73, and then the material hopper 71 loses its restraint, rotates on the surface of the feed pipe 3, and disengages from the surface of the feed pipe 3. By setting the connecting device 7, the material hopper 71 is effectively connected to the surface of the feed pipe 3, which plays a role in connecting the material hopper 71 to the feed pipe 3. After the equipment is used, since the surface of the vibrating screen 61 filters the material, large particles of impurities are easily retained on the surface of the vibrating screen 61, which is difficult to clean, thereby improving the practicality of the equipment.

Claims

1. A high-efficiency heating roasting kiln, comprising a tank body (1) and a vibration device (6), characterized in that: The upper end of the tank body (1) is fixedly connected to an air outlet pipe (2), the upper surface of the tank body (1) is fixedly connected to a feed pipe (3), the lower surface of the tank body (1) is provided with a discharge pipe (4), the side of the tank body (1) is provided with a heating pipe (5), the vibration device (6) is arranged inside the feed pipe (3), the vibration device (6) comprises a vibration screen (61) and a connecting plate (62), the vibration screen (61) is arranged inside the feed pipe (3), the connecting plate (62) and the vibration screen (6 1), the connecting plate (62) is slidably connected to the inner wall of the feeding pipe (3), the side of the feeding pipe (3) is fixedly connected with a connecting block (63), the upper surface of the connecting block (63) is fixedly connected with a sliding rod (64), the sliding rod (64) is slidably connected to the inner wall of the connecting plate (62), the surface of the sliding rod (64) is sleeved with a first spring (65), and the two ends of the first spring (65) are respectively fixedly connected to the surface of the connecting block (63) and the surface of the connecting plate (62).

2. A high-efficiency heating roasting kiln according to claim 1, characterized in that: A limiting block (67) is fixedly connected to the side of the feed pipe (3), and a stop block (66) is slidably connected to the inner wall of the limiting block (67).

3. A high-efficiency heating roasting kiln according to claim 2, characterized in that: The surface of the stop block (66) is rotatably connected to a connecting arm (68), and one end of the connecting arm (68) away from the stop block (66) is rotatably connected to a rotating disk (69).

4. A high-efficiency heating roasting kiln according to claim 3, characterized in that: A servo motor (610) is fixedly connected to the lower surface of the turntable (69), and the servo motor (610) is fixedly connected to the surface of the feed pipe (3). The servo motor (610) is provided to facilitate the rotation of the turntable (69).

5. The high-efficiency heating roasting kiln according to claim 1, characterized in that: The upper surface of the feed pipe (3) is provided with a connecting device (7), and the connecting device (7) includes a material hopper (71) and a first stabilizing block (72). The material hopper (71) is rotatably connected to the surface of the feed pipe (3), the first stabilizing block (72) is fixedly connected to the surface of the material hopper (71), the surface of the feed pipe (3) is fixedly connected to a second stabilizing block (73), the surface of the material hopper (71) is fixedly connected to a limiting block (75), the inner wall of the first stabilizing block (72) is slidably connected to a pull rod (74), and one end of the pull rod (74) is clamped with the inside of the second stabilizing block (73).

6. A high-efficiency heating roasting kiln according to claim 5, characterized in that: One end of the pull rod (74) is fixedly connected to a limiting rod (76), and the limiting rod (76) is slidably connected to the inner wall of the limiting block (75).

7. A high-efficiency heating roasting kiln according to claim 6, characterized in that: A second spring (77) is sleeved and connected to the surface of the limiting rod (76), and two ends of the second spring (77) are respectively fixedly connected to the surface of the limiting block (75) and one end of the limiting rod (76).

Citation Information

Patent Citations

  • Calcining kiln with high heat exchange efficiency

    CN218646123U