A surface flatness detection device for machining

By designing a flatness detection device for mechanical processing, using positioning components and punctuation components to roll and leave marks on the surface of the workpiece, the problem of inconvenient determination and marking after detection in the prior art is solved, and intuitive determination and marking are realized, which facilitates subsequent trimming and retesting.

CN222733517UActive Publication Date: 2025-04-08CHANGZHOU FUCHUN MECHANICAL & ELECTRICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421008558.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-04-08
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing flatness detection device is inconvenient to intuitively determine the flatness of the workpiece and the uneven markings after inspection, which affects subsequent trimming and re-testing.

Method used

A surface flatness detection device for mechanical processing is designed, including a detection component. The flatness is determined by locating the component to roll on the surface of the workpiece and observing the height of the vertical rod, and marking powder is left at the uneven point by punctuation components, which facilitates manual re-inspection.

Benefits of technology

It realizes intuitive judgment and marking of workpiece flatness, facilitates subsequent trimming and re-testing, and improves detection efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flatness detection, and specifically, to a surface flatness detection device for mechanical processing, which includes a base, two symmetrical support frames are fixedly connected at both ends of the base, and a detection component is fixedly connected between the support frames, and the detection component is used to detect the flatness of the workpiece surface. When the utility model detects the flatness of the workpiece surface, the positioning component in the detection component rolls on the workpiece surface, and determines whether the workpiece surface has achieved the desired flatness by observing the ups and downs of the vertical pole. When the positioning component rolls on the workpiece surface, the telescopic tube drives the flip cover to rotate, so that the marking powder inside the four-way tube remains on the surface of the workpiece through the groove on the surface of the telescopic tube. By observing the marking powder, it is convenient to manually re-inspect and observe the workpiece surface.
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Description

Technical Field

[0001] The utility model relates to the technical field of flatness detection, in particular to a surface flatness detection device for mechanical processing. Background Art

[0002] In order to ensure the quality of workpieces in mechanical processing, the flatness of the terminals of the produced workpieces must be checked before packaging, and some workpieces with poor flatness must be removed. There are many existing flatness detection technologies, such as:

[0003] According to the Chinese patent application number: CN202010554998.5, specifically, a workpiece outer surface flatness detection device based on mechanical processing includes a bottom frame and a workpiece sliding mechanism; the middle of the top two ends of the bottom frame are respectively connected with upper side support plates, and a measuring and adjusting mechanism is installed between the upper side support plates, the measuring and adjusting mechanism includes an adjusting plate, a camera and a vertical adjusting screw, and the two ends of the adjusting plate are also inlaid with vertical threaded barrels respectively, and the vertical adjusting screw is meshed with the vertical threaded barrel through the thread and is respectively inlaid in the vertical bearings on the bottom frame and the upper side support plate through the vertical threaded barrel, and the workpiece sliding mechanism is divided into two parts, one part includes a workpiece placement plate and is arranged at the upper end of the bottom frame, and the other part includes a sliding bracket and is installed on the inner side of the bottom frame. The workpiece placement plate continues to drive the workpiece to rotate, and the micrometer is used to continue to detect the flatness of the next circumference of the workpiece, and the outer edge position can be detected from the middle of the workpiece surface in turn, and the detection position is more comprehensive and the detection efficiency is higher.

[0004] When testing the flatness of a workpiece, it is not easy to manually determine the surface flatness of the workpiece, so a testing device is needed to test the workpiece. The existing testing devices are not convenient for intuitively determining whether the flatness of the tested workpiece meets the process requirements, and it is not convenient to mark the workpiece after testing, which affects the subsequent finishing and retesting of the workpiece. In view of this, we propose a surface flatness testing device for mechanical processing. Utility Model Content

[0005] The purpose of the utility model is to provide a novel surface flatness detection device for mechanical processing to solve the problems raised in the above background technology.

[0006] Therefore, the utility model provides a surface flatness detection device for mechanical processing, including a base, two symmetrical support frames are fixedly connected at both ends of the base, and a detection component is fixedly connected between the support frames. The detection component is used to detect the flatness of the workpiece surface.

[0007] As a further improvement of the present technical solution, the detection component includes a connecting plate, a plurality of first grooves are evenly formed on the surface of the connecting plate, second grooves are formed at both ends of the first grooves, a clamp is provided inside the second groove, and one end of the clamp is fixedly connected to the bottom of the second groove, the detection component also includes a positioning component located in the first concave groove, and the positioning component is between the clamps.

[0008] As a further improvement of the technical solution, the positioning assembly includes a vertical pole, and two symmetrical connecting columns are fixedly connected to the two ends of the lower interior of the vertical pole. The positioning assembly also includes a punctuation assembly rotatably connected between the connecting columns.

[0009] As a further improvement of the technical solution, the punctuation assembly includes a roller, a plurality of third grooves are evenly opened on the surface of the roller, a four-way tube is fixedly connected inside the third groove, and telescopic tubes are slid inside the four ends of the four-way tube.

[0010] As a further improvement of the present technical solution, one end of the telescopic tube is fixedly connected to a closing pad, and one end of the closing pad is fixedly connected to the opening of the four-way tube, a flip cover is rotatably connected inside the closing pad, a punctuation tube is slidably connected inside the telescopic tube, one end of the punctuation tube is fixedly connected to an elastic member, and the other end of the elastic member is fixedly connected to the flip cover.

[0011] As a further improvement of the technical solution, the four ends of the workbench surface are fixedly connected with connecting frames, and a conveyor belt is rotatably connected between the connecting frames.

[0012] Compared with the prior art, the utility model has the following beneficial effects: when the flatness of the workpiece surface is detected, the positioning component in the detection component is rolled on the workpiece surface, and the height fluctuation of the vertical pole is observed to determine whether the workpiece surface has achieved the desired flatness; when the positioning component rolls on the workpiece surface, the telescopic tube drives the flip cover to rotate, so that the marking powder inside the four-way tube remains on the surface of the workpiece through the groove on the surface of the telescopic tube, and the marking powder can be observed to facilitate manual re-inspection and observation of the workpiece surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 It is a schematic diagram of the overall structure of the cleaning component of the utility model;

[0015] Figure 3 This is a schematic diagram of the cross-sectional structure of the connection plate of the utility model;

[0016] Figure 4 This is a schematic diagram of the positioning component structure of the utility model;

[0017] Figure 5 It is a schematic diagram of the cutaway structure of the punctuation component of the utility model;

[0018] Figure 6 It is a schematic diagram of the cutaway structure of the telescopic tube of the utility model;

[0019] The meaning of each number in the figure is:

[0020] 1. Base; 10. Support frame;

[0021] 2. Connecting frame; 20. Conveyor belt;

[0022] 3. Detection component; 30. Connecting plate; 301. First slot; 302. Second slot; 303. Clamp; 31. Positioning component; 310. Vertical pole; 311. Connecting column; 312. Marking component; 3121. Roller; 3122. Third slot; 3123. Four-way tube; 3124. Telescopic tube; 3125. Closing pad; 3126. Flip cover; 3127. Marking tube; 3128. Elastic member. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In order to ensure the quality of workpieces during machining, the flatness of the terminals of the produced workpieces must be checked before packaging, and some workpieces with poor flatness must be removed. Please refer to Figure 1-Figure 6 As shown, this embodiment provides a surface flatness detection device for mechanical processing, including a base 1, two symmetrical support frames 10 are fixedly connected at both ends of the base 1. When the flatness of the workpiece is detected, it is not easy to manually determine the surface flatness of the workpiece, so it is necessary to use a detection device to detect the workpiece. A detection component 3 is fixedly connected between the support frames 10. The detection component 3 is used to detect the surface flatness of the workpiece. The detection component 3 is used to detect the surface flatness of the workpiece to determine whether the workpiece meets the flatness requirement.

[0025] The improvement of this embodiment is that:

[0026] When the flatness of the workpiece is detected, the detection component 3 can intuitively determine the flatness of the workpiece to determine whether the workpiece meets the process effect, and the detection component 3 can mark the uneven parts of the workpiece to facilitate subsequent trimming and retesting of the workpiece.

[0027] Considering that the detection component 3 needs to remain stable when detecting the workpiece, the detection component 3 includes a connecting plate 30, and a plurality of first grooves 301 are evenly opened on the surface of the connecting plate 30. Second grooves 302 are opened at both ends of the first grooves 301. A clamping member 303 is provided inside the second groove 302, and one end of the clamping member 303 is fixedly connected to the bottom of the second groove 302. The detection component 3 also includes a positioning component 31 located in the first groove 301, and the positioning component 31 is between the clamping members 303. When the workpiece is detected, the positioning component 31 is in a moving state, and the positioning component 31 is clamped and fixed by the clamping member 303, so that the positioning component 31 can detect the workpiece more stably and reduce data inaccuracy caused by instability.

[0028] Taking into account that the detection component 3 needs to observe whether the workpiece has achieved the required flatness when inspecting the workpiece, the positioning component 31 includes a vertical rod 310, and two symmetrical connecting columns 311 are fixedly connected at both ends of the interior below the vertical rod 310. The positioning component 31 also includes a punctuation component 312 rotatably connected between the connecting columns 311. When inspecting the workpiece, the punctuation component 312 rotates on the surface of the workpiece. If the surface of the workpiece is uneven, the punctuation component 312 will feed back to the vertical rod 310 to make the vertical rod 310 convex or concave. Manually, only by observing the height of the vertical rod 310, can easily and intuitively judge the workpiece.

[0029] Considering that the flatness detection of the workpiece surface requires the workpiece to be moved to the detection area, the four ends of the base 1 are fixedly connected with connecting frames 2, and the connecting frames 2 are rotatably connected with a conveyor belt 20, wherein the working principle of the conveyor belt 20 is mainly based on the mutual cooperation of friction and tension, specifically: driving device: the power of the conveyor belt 20 comes from the motor. After the motor is started, it drives the reducer to rotate, and the reducer reduces the speed and increases the torque, thereby driving the driving roller to rotate; friction: the driving roller drives the circular rotation of the conveyor belt through friction, which is the key mechanism for the conveyor belt 20 to transport items; tension: the circular rotation of the conveyor belt depends on appropriate tension, which is achieved through the cooperation of the driving device, the middle frame and the rollers; item transportation: the items are placed on the belt or chain, and are continuously and stably transported to the destination under the action of friction and tension; this is easy to understand for people in this technical field, and will not be elaborated on here. The workpiece is brought to the detection area under the action of the conveyor belt 20 so that the workpiece can be inspected and transported.

[0030] Considering that the workpiece is marked after being inspected, so as to facilitate the repair and re-inspection of the workpiece, the punctuation assembly 312 includes a roller 3121, and a plurality of third slots 3122 are evenly opened on the surface of the roller 3121. A four-way tube 3123 is fixedly connected inside the third slot 3122. A telescopic tube 3124 is slidably arranged inside the four ends of the four-way tube 3123. A closing pad 3125 is fixedly connected to one end of the telescopic tube 3124, and one end of the closing pad 3125 is fixedly connected to the opening of the four-way tube 3123. A flip cover 3126 is rotatably connected inside the closing pad 3125. A punctuation tube 3127 is slidably arranged inside the telescopic tube 3124. The punctuation tube 3127 is slidably arranged inside the telescopic tube 3124. One end of the marking tube 3127 is fixedly connected to an elastic member 3128, and the other end of the elastic member 3128 is fixedly connected to the flip cover 3126. When inspecting the workpiece, the roller 3121 rolls on the surface of the workpiece. During the rolling process, if the workpiece is uneven, the marking tube 3127 inside the telescopic tube 3124 will be extended and retracted, and the marking tube 3127 will be extended and retracted so that one end of the marking tube 3127 pushes the flip cover 3126. At this time, a gap is generated between the four-way tube 3123 and the closing pad 3125, so that the marking powder inside the four-way tube 3123 remains on the surface of the workpiece through the groove of the marking tube 3127. By observing the marking powder, it is convenient for manual re-inspection and observation of the workpiece surface.

[0031] In summary, the working principle of this solution is as follows:

[0032] When the surface flatness of the workpiece is detected, the workpiece is placed on the conveyor belt 20, and the workpiece reaches the detection area through the conveyor belt 20. The function of the conveyor belt 20 is to make the roller 3121 roll on the surface of the workpiece. If the surface of the workpiece is uneven, the roller 3121 will be fed back to the vertical rod 310 to make the vertical rod 310 convex or concave. The human only needs to observe the height of the vertical rod 310 to make a very convenient and intuitive judgment of the workpiece; and in the rolling process, if the workpiece is uneven, the marking tube 3127 inside the telescopic tube 3124 will be extended and retracted, and the extension of the marking tube 3127 will cause one end of the marking tube 3127 to push the flip cover 3126, at this time, a gap will be generated between the four-way tube 3123 and the closing pad 3125, so that the marking powder inside the four-way tube 3123 will remain on the surface of the workpiece through the groove of the marking tube 3127, and the surface of the workpiece can be conveniently re-inspected and observed by observing the marking powder.

[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A surface flatness detection device for machining, comprising a base (1), two ends of the base (1) being fixedly connected to two symmetrical support frames (10), characterized in that: A detection assembly (3) is fixedly connected between the support frames (10), and the detection assembly (3) is used to detect the flatness of the surface of the workpiece, wherein: The detection component (3) comprises a connecting plate (30), a plurality of first slots (301) are evenly formed on the surface of the connecting plate (30), second slots (302) are formed at both ends of the first slots (301), a clamping member (303) is provided inside the second slot (302), and one end of the clamping member (303) is fixedly connected to the bottom of the second slot (302), and the detection component (3) further comprises a positioning component (31) located in the first slot (301), and the positioning component (31) is between the clamping members (303).

2. A surface flatness detection device for machining according to claim 1, characterized in that: The positioning assembly (31) comprises a vertical rod (310), two symmetrical connecting columns (311) are fixedly connected at both ends of the lower interior of the vertical rod (310), and the positioning assembly (31) further comprises a punctuation assembly (312) rotatably connected between the connecting columns (311).

3. A surface flatness detection device for machining according to claim 2, characterized in that: The punctuation assembly (312) comprises a roller (3121), a plurality of third slots (3122) are evenly formed on the surface of the roller (3121), a four-way tube (3123) is fixedly connected inside the third slot (3122), and telescopic tubes (3124) are slidably provided inside the four ends of the four-way tube (3123).

4. A surface flatness detection device for machining according to claim 3, characterized in that: One end of the telescopic tube (3124) is fixedly connected to a closing pad (3125), and one end of the closing pad (3125) is fixedly connected to the opening of the four-way tube (3123); a flip cover (3126) is rotatably connected inside the closing pad (3125); a punctuation tube (3127) is slidably connected inside the telescopic tube (3124); one end of the punctuation tube (3127) is fixedly connected to an elastic member (3128), and the other end of the elastic member (3128) is fixedly connected to the flip cover (3126).

5. The surface flatness detection device for machining according to claim 1, characterized in that: The four ends of the surface of the base (1) are fixedly connected to connecting frames (2), and a conveyor belt (20) is rotatably connected between the connecting frames (2).

Citation Information

Patent Citations

  • Workpiece outer surface flatness detection device based on machining

    CN111664777A