A distance sensor-based on-site detection device for sanitation vertical compression transfer station box

Abstract

The present application relates to the technical field of in-situ detection of boxes of sanitation vertical compression transfer stations, and discloses a distance sensor-based in-situ detection device for boxes of sanitation vertical compression transfer stations, including a mounting bracket, the upper surface of which is fixedly connected to an electric telescopic rod, and the upper surface of which is fixedly connected to a base. The distance sensor-based in-situ detection device for boxes of sanitation vertical compression transfer stations improves the accuracy of detection operations by providing a high-precision laser distance sensor, improves the durability of the equipment by providing a mounting bracket made of anti-corrosion materials, and facilitates the disassembly of the high-precision laser distance sensor by rotating the control lever to drive the positioning plate to be retracted and extended, thereby ensuring the accuracy of the detection results, enhancing the environmental adaptability of the equipment, and facilitating disassembly and maintenance, solving the problems of low detection accuracy, poor environmental adaptability, and high maintenance cost of existing detection equipment.

Description

Technical Field

[0001] The present application relates to the technical field of on-site detection of a box body of a sanitation vertical compression transfer station, and specifically to an on-site detection device for a box body of a sanitation vertical compression transfer station based on a distance sensor. Background Art

[0002] A vertical compression transfer station is a vertical garbage compression transfer station. The transfer station has a vertical structure and uses vertical compression. The sanitation vertical compression transfer station plays an important role in urban garbage disposal. However, whether the box is in place directly affects the normal operation of the transfer station. Therefore, it is necessary to conduct real-time detection of whether the box is in place to ensure the continuity and safety of sanitation work.

[0003] Conventional means of detecting whether the box is in place mainly include mechanical contact sensors and infrared sensors. Mechanical contact sensors determine whether the box is in place through physical contact, but the contacts are easily worn after long-term use, resulting in inaccurate detection. Infrared sensors make judgments by emitting and receiving infrared rays, but are greatly affected by environmental factors. For example, dust, fog, etc. may interfere with the detection results. Utility Model Content

[0004] In view of the shortcomings of the prior art, the present application provides an on-site detection device for a sanitation vertical compression transfer station box based on a distance sensor, which has the advantages of improving detection accuracy, ensuring the accuracy of the detection results, and facilitating installation and disassembly, and maintenance. It solves the problems of low detection accuracy, poor environmental adaptability and high maintenance cost in the on-site detection process of the sanitation vertical compression transfer station box.

[0005] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a distance sensor-based sanitation vertical compression transfer station box in-situ detection device, comprising a mounting bracket, an upper surface of the mounting bracket is fixedly connected to an electric telescopic rod, an upper surface of the electric telescopic rod is fixedly connected to a base, an upper surface of the base is provided with a high-precision laser distance sensor, an upper surface of the base is provided with a data processor, an upper surface of the base is provided with an alarm, a control rod is rotatably plugged into the interior of the base, two threaded tubes are threadedly connected to the outer circumference of each threaded tube, a connecting plate is fixedly connected to the upper surface of the connecting plate, a positioning plate is fixedly connected to the upper surface of the connecting plate, two positioning grooves are provided inside the high-precision laser distance sensor, the outer surface of the positioning plate is slidably plugged into the high-precision laser distance sensor through the positioning groove, and a rain shield is fixedly connected to the upper surface of the base.

[0006] Through the above scheme, since there are problems of low detection accuracy, poor environmental adaptability and high maintenance cost in the in-situ detection process of the sanitation vertical compression transfer station box, by setting up a high-precision laser distance sensor, the accuracy of the detection operation is improved and the accuracy of the detection results is guaranteed. By setting up a mounting bracket made of anti-corrosion material, the durability of the equipment is improved and the environmental adaptability of the equipment is enhanced. By turning the control lever to drive the positioning plate to be retracted and extended, the high-precision laser distance sensor is easy to disassemble and maintain.

[0007] Furthermore, a limiting ring is fixedly sleeved on the outer circumferential surface of the control rod, and the outer circumferential surface of the limiting ring is rotatably connected to the inside of the base.

[0008] Through the above solution, the control rod is restricted to prevent the control rod from sliding and deviating, thereby increasing the stability of the control rod movement.

[0009] Furthermore, two limiting grooves are provided inside the base, and the outer surface of the connecting plate is slidably connected to the base via the limiting grooves.

[0010] Through the above solution, the threaded tube is restricted to prevent the threaded tube from rotating following the control rod, so that the threaded tube is always moved laterally.

[0011] Furthermore, four side plates are fixedly connected to the outer surface of the base, four columns are fixedly connected to the upper surface of the mounting bracket, and the inner parts of the side plates are slidably connected to the outer circumferential surfaces of the columns respectively.

[0012] Through the above scheme, the base is reinforced, so that the base can always maintain longitudinal lifting and lowering, thereby increasing the stability of the base movement.

[0013] Furthermore, a collar is fixedly sleeved on the top of each column, and the bottom surface of the collar contacts the upper surface of the side plate.

[0014] Through the above solution, the side panels are restricted to prevent them from easily falling off the columns, thereby increasing the stability of the base.

[0015] Furthermore, four bottom plates are fixedly connected to the bottom surface of the mounting bracket, a positioning hole is opened inside each of the bottom plates, and the mounting bracket is made of anti-corrosion material.

[0016] Through the above solution, bolts can be used to fix the base plate to the ground through the positioning holes to increase the stability of the mounting bracket. The anti-corrosion material enables the mounting bracket to resist erosion in harsh environments such as rain, corrosive gases, etc., thereby enhancing the environmental adaptability of the equipment.

[0017] Furthermore, two auxiliary rods are fixedly connected to the upper surface of the base, and auxiliary rings are fixedly connected to both sides of the high-precision laser distance sensor. The inner walls of the auxiliary rings are slidably connected to the outer circumferential surfaces of the auxiliary rods.

[0018] Through the above scheme, the auxiliary rod and the auxiliary ring can assist in the installation of the high-precision laser distance sensor, promote the docking of the positioning plate and the positioning groove, facilitate the installation of the high-precision laser distance sensor, and also increase the stability of the high-precision laser distance sensor.

[0019] Furthermore, the outer circumferential surface of the control rod is provided with two sections of threaded structures, and the threaded tracks of the two sections of threaded structures on the outer circumferential surface of the control rod are in opposite directions.

[0020] Through the above scheme, the threaded tube is forced to move in the relative direction, thereby driving the positioning plate to move and retract, thereby facilitating the installation and positioning of the high-precision laser distance sensor and facilitating the disassembly and maintenance of the high-precision laser distance sensor.

[0021] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0022] The distance sensor-based sanitation vertical compression transfer station box in-situ detection equipment improves the accuracy of the detection operation by setting a high-precision laser distance sensor, and improves the durability of the equipment by setting a mounting bracket made of anti-corrosion material. The positioning plate is driven to be retracted and extended by rotating the control lever, so that the high-precision laser distance sensor is easy to disassemble, thereby ensuring the accuracy of the detection results, enhancing the environmental adaptability of the equipment, and facilitating disassembly and maintenance, thereby solving the problems of low detection accuracy, poor environmental adaptability and high maintenance cost of existing detection equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is the overall three-dimensional structure diagram of this application;

[0024] Figure 2 This is the overall upward structural diagram of this application;

[0025] Figure 3 This is the overall front view of the application;

[0026] Figure 4 This is the base structure diagram of this application.

[0027] In the figure:

[0028] 1. Mounting bracket; 2. Electric telescopic rod; 3. Base; 4. High-precision laser distance sensor; 5. Data processor; 6. Alarm; 7. Control rod; 8. Threaded pipe; 9. Connecting plate; 10. Positioning plate; 11. Positioning groove; 12. Limiting ring; 13. Limiting groove; 14. Side plate; 15. Post; 16. Ring; 17. Bottom plate; 18. Positioning hole; 19. Auxiliary rod; 20. Auxiliary ring; 21. Rain shield. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0030] See also Figure 1 , Figure 2 and Figure 4 In this embodiment, a sanitation vertical compression transfer station box in-situ detection device based on a distance sensor includes a mounting bracket 1, an electric telescopic rod 2 is fixedly connected to the upper surface of the mounting bracket 1, a base 3 is fixedly connected to the upper surface of the electric telescopic rod 2, a high-precision laser distance sensor 4 is arranged on the upper surface of the base 3, a data processor 5 is arranged on the upper surface of the base 3, an alarm 6 is arranged on the upper surface of the base 3, a control rod 7 is rotatably plugged into the inside of the base 3, two threaded tubes 8 are threadedly connected to the outer circumference of the control rod 7, a connecting plate 9 is fixedly connected to the outer circumference of each threaded tube 8, a positioning plate 10 is fixedly connected to the upper surface of the connecting plate 9, two positioning grooves 11 are provided inside the high-precision laser distance sensor 4, the outer surface of the positioning plate 10 is slidably plugged with the high-precision laser distance sensor 4 through the positioning groove 11, and a rain shield 21 is fixedly connected to the upper surface of the base 3.

[0031] See also Figure 4 The outer circumference of the control rod 7 is fixedly sleeved with a limit ring 12, and the outer circumference of the limit ring 12 is rotatably connected to the inside of the base 3 to limit the control rod 7, prevent the control rod 7 from sliding and deviating, and increase the stability of the movement of the control rod 7.

[0032] See also Figure 1 and Figure 4 Two limiting grooves 13 are provided inside the base 3, and the outer surface of the connecting plate 9 is slidably connected to the base 3 through the limiting grooves 13, so as to restrict the threaded tube 8, prevent the threaded tube 8 from rotating with the control rod 7, and promote the threaded tube 8 to always move horizontally.

[0033] See also Figure 1 , Figure 2 and Figure 3 The outer surface of the base 3 is fixedly connected with four side panels 14, the upper surface of the mounting bracket 1 is fixedly connected with four columns 15, and the inner parts of the side panels 14 are respectively slidably connected with the outer circumferential surfaces of the columns 15, so as to reinforce the base 3, enable the base 3 to always maintain longitudinal lifting and lowering, and increase the stability of the movement of the base 3.

[0034] See also Figure 1 , Figure 2 and Figure 3 The top of each column 15 is fixedly sleeved with a collar 16 , the bottom surface of the collar 16 contacts the upper surface of the side plate 14 , restricting the side plate 14 to prevent the side plate 14 from easily falling off the column 15 , thereby increasing the stability of the base 3 .

[0035] See also Figure 1 , Figure 2 and Figure 3 The bottom surface of the mounting bracket 1 is fixedly connected with four base plates 17, and each base plate 17 has a positioning hole 18 inside. The mounting bracket 1 is made of anti-corrosion material, and bolts can be used to fix the base plate 17 to the ground through the positioning holes 18 to increase the stability of the mounting bracket 1. The anti-corrosion material enables the mounting bracket 1 to resist erosion in harsh environments such as rain, corrosive gases, etc., and enhances the environmental adaptability of the equipment.

[0036] See also Figure 1 Two auxiliary rods 19 are fixedly connected to the upper surface of the base 3, and auxiliary rings 20 are fixedly connected to both sides of the high-precision laser distance sensor 4. The inner walls of the auxiliary rings 20 are slidably connected to the outer circumferential surfaces of the auxiliary rods 19 respectively. The auxiliary rods 19 and the auxiliary rings 20 can assist in the installation of the high-precision laser distance sensor 4, promote the docking of the positioning plate 10 and the positioning groove 11, facilitate the installation of the high-precision laser distance sensor 4, and also increase the stability of the high-precision laser distance sensor 4.

[0037] See also Figure 4 The outer circumference of the control rod 7 is provided with two sections of threaded structure, and the threaded track directions of the two sections of threaded structure on the outer circumference of the control rod 7 are opposite, which prompts the threaded tube 8 to move in relative directions, and then drives the positioning plate 10 to move and retract, which is convenient for the installation and positioning of the high-precision laser distance sensor 4, and convenient for the disassembly and maintenance of the high-precision laser distance sensor 4.

[0038] In the present embodiment, a sanitation vertical compression transfer station box in-situ detection device based on a distance sensor is provided. By setting a high-precision laser distance sensor 4, the accuracy of the detection operation is improved. By setting a mounting bracket 1 made of anti-corrosion material, the durability of the equipment is improved. By rotating the control lever 7 to drive the positioning plate 10 to be retracted and extended, the high-precision laser distance sensor 4 is convenient to disassemble, thereby ensuring the accuracy of the detection results, enhancing the environmental adaptability of the equipment, and facilitating disassembly and maintenance, thereby solving the problems of low detection accuracy, poor environmental adaptability and high maintenance cost of existing detection equipment.

[0039] It should be noted that the data processor 5 has built-in filtering algorithms and fault diagnosis functions, which can effectively filter out noise interference in the environment, monitor the operating status of the equipment in real time, and also has an automatic calibration function, which can automatically adjust the detection threshold according to environmental changes. This detection equipment adopts a modular design, and the components are connected through standard interfaces.

[0040] The working principle of the above embodiment is:

[0041] The mounting bracket 1 can be placed in a fixed position at the transfer station, and the bottom plate 17 can be fixed to the ground through the positioning holes 18 with bolts. The high-precision laser distance sensor 4 can detect the distance to the box in real time. The data processor 5 receives the detection data of the high-precision laser distance sensor 4, determines whether the box is in place through a preset algorithm, and outputs a corresponding signal. When the box is not in place, the data processor 5 will start the alarm 6 to alarm. The measurement accuracy of the high-precision laser distance sensor 4 can reach the millimeter level. The data processor 5 has a built-in filtering algorithm that can effectively filter out noise interference in the environment to ensure the accuracy of the detection data. The data processor 5 has a built-in fault diagnosis function that can monitor the equipment operation status in real time, promptly discover and handle potential faults, reduce the frequency of manual inspections, and reduce the number of manual inspections. The processor 5 also has an automatic calibration function, which can automatically adjust the detection threshold according to environmental changes to ensure the reliability of the detection results. The application of anti-corrosion materials and automatic calibration functions enhances the environmental adaptability of the equipment and reduces the impact of environmental factors on the detection results. The detection equipment adopts a modular design, and the components are connected through standard interfaces, which is convenient for disassembly and replacement, reducing maintenance costs. The electric telescopic rod 2 can be started to adjust the height of the base 3, and then the height of the high-precision laser distance sensor 4 can be adjusted as needed. The control rod 7 can be rotated to drive the threaded tube 8 to move, and the threaded tube 8 drives the positioning plate 10 to move toward both sides through the connecting plate 9, prompting the positioning plate 10 to move out of the positioning groove 11, which is convenient for disassembly and maintenance of the high-precision laser distance sensor 4.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0043] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A distance sensor-based sanitation vertical compression transfer station box in-situ detection device, comprising a mounting bracket (1), characterized in that: The upper surface of the mounting bracket (1) is fixedly connected to an electric telescopic rod (2), the upper surface of the electric telescopic rod (2) is fixedly connected to a base (3), the upper surface of the base (3) is provided with a high-precision laser distance sensor (4), the upper surface of the base (3) is provided with a data processor (5), the upper surface of the base (3) is provided with an alarm (6), a control rod (7) is rotatably plugged into the interior of the base (3), the outer circumferential surface of the control rod (7) is threadedly connected to two threaded tubes (8), the outer circumferential surface of each threaded tube (8) is fixedly connected to a connecting plate (9), the upper surface of the connecting plate (9) is fixedly connected to a positioning plate (10), the interior of the high-precision laser distance sensor (4) is provided with two positioning grooves (11), the outer surface of the positioning plate (10) is slidably plugged into the high-precision laser distance sensor (4) through the positioning grooves (11), and the upper surface of the base (3) is fixedly connected to a rain shield (21).

2. According to claim 1, a distance sensor-based sanitation vertical compression transfer station box in-situ detection device is characterized by: The outer circumferential surface of the control rod (7) is fixedly sleeved with a limit ring (12), and the outer circumferential surface of the limit ring (12) is rotatably connected to the inside of the base (3).

3. According to claim 1, a distance sensor-based sanitation vertical compression transfer station box in-situ detection device is characterized by: Two limiting grooves (13) are provided inside the base (3), and the outer surface of the connecting plate (9) is slidably connected to the base (3) via the limiting grooves (13).

4. According to claim 1, a distance sensor-based sanitation vertical compression transfer station box in-situ detection device is characterized by: Four side plates (14) are fixedly connected to the outer surface of the base (3), four upright posts (15) are fixedly connected to the upper surface of the mounting bracket (1), and the insides of the side plates (14) are respectively slidably connected to the outer circumferential surfaces of the upright posts (15).

5. According to claim 4, a distance sensor-based sanitation vertical compression transfer station box in-situ detection device is characterized by: A collar (16) is fixedly sleeved on the top of each upright column (15), and the bottom surface of the collar (16) contacts the upper surface of the side plate (14).

6. The sanitation vertical compression transfer station box in-situ detection device based on distance sensor according to claim 1 is characterized by: Four bottom plates (17) are fixedly connected to the bottom surface of the mounting bracket (1), and a positioning hole (18) is provided inside each of the bottom plates (17). The mounting bracket (1) is made of corrosion-resistant material.

7. The sanitation vertical compression transfer station box in-situ detection device based on distance sensor according to claim 1 is characterized by: Two auxiliary rods (19) are fixedly connected to the upper surface of the base (3), and auxiliary rings (20) are fixedly connected to both sides of the high-precision laser distance sensor (4), and the inner walls of the auxiliary rings (20) are respectively slidably connected to the outer circumferential surfaces of the auxiliary rods (19).

8. The sanitation vertical compression transfer station box in-situ detection device based on distance sensor according to claim 1 is characterized by: The outer circumferential surface of the control rod (7) is provided with two sections of threaded structures, and the threaded tracks of the two sections of threaded structures on the outer circumferential surface of the control rod (7) are in opposite directions.

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