An inspection aid for the triangular groove of the valve plate of a plunger pump
By designing inspection auxiliary tools for the distribution disc triangular groove of the plunger pump, and using a digital microscope to measure the position of the triangle groove, the noise and vibration problems caused by the inappropriate position of the distribution disc triangular groove are solved, and fast and low-cost detection is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421628039.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-07-10
AI Technical Summary
When the hydraulic plunger pump moves at high pressure and high speed, the inappropriate position of the distribution plate triangle groove will cause noise and vibration, causing serious wear and affecting the life of the pump. It is time-consuming and labor-intensive to inspect the position of the triangle groove during mass production.
An auxiliary inspection tool for the triangle groove of the plunger pump flow distribution disc is designed, including a base, a base plate, a distribution plate, a vertical rod, a clamp and a digital microscope. The angle and position of the triangle groove are measured by a digital microscope to achieve rapid detection.
It realizes fast, low-cost and simple operation of triangular groove position detection, improves quality stability and reduces inspection time during production.
Smart Images

Figure CN222733531U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of hydraulic pressure, and in particular relates to an auxiliary tool for inspecting triangular grooves of a valve plate of a plunger pump. Background Art
[0002] When the hydraulic plunger pump moves at high pressure and high speed, the cylinder body will rotate with the operation of the shaft, because the distribution plate is fixed on the pump cover. As the cylinder body moves, the triangular groove oil suction area of the distribution plate will transition from low-pressure oil to high-pressure oil, and the oil pressure area will transition from high-pressure oil to low-pressure oil. If the triangular groove of the distribution plate is not in the right position, noise and vibration will occur, which will cause serious wear of the distribution plate during operation. Therefore, the position of the triangular groove will affect the use of the distribution plate and the life of the plunger pump. The dimensional inspection of the triangular groove position of the distribution plate for single-piece small batches mainly relies on instruments; inspecting the triangular groove position in mass production will be time-consuming and labor-intensive, and may even affect production progress. Summary of the invention
[0003] In view of this, the purpose of the utility model is to provide an inspection aid for the triangular groove of the valve plate of a plunger pump to solve the problems raised in the background technology.
[0004] In order to achieve the above purpose, the technical solutions adopted are as follows:
[0005] An inspection aid for the triangular groove of a plunger pump valve plate, comprising a base, a bottom plate, a valve plate, a vertical rod, a clamping block and a digital microscope;
[0006] The base is fixedly mounted on the bottom plate;
[0007] The distribution plate is fixed on the bottom plate through the steps of the base, and the lower surface of the distribution plate is completely in contact with the upper surface of the bottom plate;
[0008] The vertical pole is vertically connected to the bottom plate through threads, one end of the clamping block is supported on the vertical pole, and the other end of the clamping block is connected to a digital microscope.
[0009] As a further improvement of the utility model, a sliding hole is opened at one end of the clamping block, a contraction seam is opened in the radial direction of the sliding hole, one end of the contraction seam is an open structure, a knurled screw is threadedly connected to the side wall of the clamping block, the knurled screw is vertical and passes through the contraction seam, the vertical pole is passed through the sliding hole, and the clamping block is clamped on the vertical pole by the knurled screw.
[0010] As a further improvement of the utility model, the digital microscope has a scale, and a mounting groove is provided on the upper part of one end of the clamp away from the vertical rod. The outer side of the digital microscope is installed on the mounting groove through a connecting rod, and the connecting rod is installed on the mounting groove through a knurled screw.
[0011] As a further improvement of the utility model, the base is fixed to the bottom plate by means of hexagon socket cylindrical head screws, so that the lower surface of the base is completely fitted with the upper surface of the base.
[0012] As a further improvement of the utility model, the digital microscope is arranged above the distribution plate.
[0013] The beneficial effects of the utility model are:
[0014] When the device is used, the distribution plate is placed on the bottom plate, the height of the vertical pole is adjusted to a suitable position, the lens of the digital microscope is moved to the position above the triangular groove of the distribution plate, the angle and position of the triangular groove of the distribution plate are measured by adjusting the lens of the digital microscope, and the results are recorded and marked; the purpose of rapid detection of the triangular groove of the distribution plate with low cost, simple operation and good quality stability is achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 It is a top view of the utility model;
[0018] Figure 3 This is a structural diagram of the installation of the bottom plate in the utility model. DETAILED DESCRIPTION
[0019] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0020] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0021] Please refer to Figure 1-3 , an inspection aid for the triangular groove of a piston pump valve plate, comprising a base 1, a bottom plate 2, a valve plate 3, a vertical rod 4, a clamping block 5 and a digital microscope 6;
[0022] The base 1 is fixedly installed on the bottom plate 2; the distribution plate 3 is fixed on the bottom plate 2 through the step of the base 1, and the lower surface of the distribution plate 3 is completely in contact with the upper surface of the bottom plate 2; the vertical rod 4 is vertically connected to the bottom plate 2 through a thread, one end of the clamping block 5 is supported on the vertical rod 4, and the other end of the clamping block 5 is connected to a digital microscope 6, which is arranged above the distribution plate 3, and a scale is arranged on the vertical rod 4.
[0023] A sliding hole 51 is provided at one end of the clamping block 5, and a contraction seam 52 is provided in the radial direction of the sliding hole 51. One end of the contraction seam 52 is an open structure. A knurled screw 53 is threadedly connected to the side wall of the clamping block 5. The knurled screw 53 is vertical and passes through the contraction seam 52. The vertical rod 4 is penetrated in the sliding hole 51, and the clamping block 5 is supported on the vertical rod 4 by the knurled screw 53. The digital microscope 6 is provided with a scale, and a mounting groove 54 is provided on the upper part of one end of the clamping block 5 away from the vertical rod 4. The outer side of the digital microscope 6 is mounted on the mounting groove 54 through a connecting rod 7, and the connecting rod 7 is mounted on the mounting groove 54 through a knurled screw 55.
[0024] The base 1 is fixed to the bottom plate 2 by means of hexagon socket head screws, so that the lower surface of the base 1 is completely fitted with the upper surface of the base 1 .
[0025] When in use, the valve plate 3 with the right size and position for the first inspection is placed on the bottom plate 2, the height of the upright pole 4 is adjusted to a suitable position, the lens of the digital microscope 6 is moved to the position above the triangular groove of the valve plate 3, and the angle and position of the triangular groove of the valve plate 3 are measured by adjusting the lens of the digital microscope 6, and the results are recorded and marked. The valve plates 3 produced in batches can be placed according to the marked position, and whether there is an error in the processing of the triangular groove position of the valve plate 3 can be quickly and accurately measured.
[0026] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. An inspection aid for the triangular groove of a plunger pump valve plate, characterized in that: It includes a base, a bottom plate, a distributor plate, a vertical rod, a clamping block and a digital microscope; The base is fixedly mounted on the bottom plate; The distribution plate is fixed on the bottom plate through the steps of the base, and the lower surface of the distribution plate is completely in contact with the upper surface of the bottom plate; The vertical pole is vertically connected to the bottom plate through threads, one end of the clamping block is supported on the vertical pole, and the other end of the clamping block is connected to a digital microscope.
2. The inspection aid for the triangular groove of the valve plate of a plunger pump according to claim 1, characterized in that: A sliding hole is provided at one end of the clamping block, a contraction seam is provided in the radial direction of the sliding hole, and one end of the contraction seam is an open structure. A knurled screw is threadedly connected to the side wall of the clamping block, the knurled screw is vertical and passes through the contraction seam, the vertical pole is passed through the sliding hole, and the clamping block is clamped on the vertical pole through the knurled screw.
3. The inspection aid for the triangular groove of the valve plate of a plunger pump according to claim 1, characterized in that: The digital microscope is provided with a scale, and a mounting groove is provided on the upper part of one end of the clamping block away from the vertical rod. The outer side of the digital microscope is mounted on the mounting groove through a connecting rod, and the connecting rod is mounted on the mounting groove through a second knurled screw.
4. The inspection aid for the triangular groove of the valve plate of a plunger pump according to claim 1, characterized in that: The base is fixed to the bottom plate by means of hexagon socket head screws so that the lower surface of the base is completely fitted with the upper surface of the base.
5. The inspection aid for the triangular groove of the valve plate of a plunger pump according to claim 1, characterized in that: The digital microscope is set above the valve plate.