Large size screen detection device
By designing an automated large-size screen detection device, including an operating table, detection module, illumination module, handling module and fine positioning module, the inefficiency problem caused by relying on manual operations in the prior art is solved, automated detection is realized, and detection efficiency is improved.
Patent Information
- Application Number
- CN202420962742.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing large-size screen detection devices rely on manual operation, are inefficient and waste labor.
A large-size screen detection device including an operating table, a detection module, an illumination module, a handling module and a fine positioning module are designed. By setting up an upper assembly line and a lower assembly line, the product is automatically transported using the robotic arms and handling components, and automatically detects it through the detection module, the illumination module and the precision positioning module.
It improves detection efficiency, reduces the waste of manual operations, and realizes automatic detection of large-size screens.
Smart Images

Figure CN222734090U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of detection devices, in particular to a large-size screen detection device. Background Art
[0002] With the development of technology, large-size screens are becoming more and more popular. However, the production process of large-size screens is complicated, and they need to be tested after production to ensure that they meet the qualified usage standards.
[0003] Existing detection devices are usually manually picked up and tested one by one, which has low detection efficiency and is relatively wasteful of manpower. Utility Model Content
[0004] Based on this, the purpose of the present invention is to provide a large-size screen detection device to solve the technical problems mentioned in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a large-size screen detection device, comprising an operating table, a detection module is arranged on one side of the top of the operating table, the detection module comprises a first electromagnetic slide rail installed above the operating table, and a drag chain is installed on one side of the first electromagnetic slide rail, a slide table is installed on one side of the first electromagnetic slide rail, and a first fixed frame is installed at the end of the lighting component, a camera is arranged above the first fixed frame, a focusing motor is arranged on one side of the first fixed frame, multiple groups of lighting components are arranged above the operating table, and a mechanical arm is installed on one side of the operating table, a lower assembly line is arranged on one side of the operating table, and a placement table is arranged on one side of the lower assembly line, an upper assembly line is arranged on one side of the placement table, a transport component is arranged above the placement table, and a precision positioning module is installed at the bottom of the placement table.
[0006] By adopting the above technical solution, the problems of the existing manual inspection method are solved. By setting up the upper and lower assembly lines, the products to be inspected are placed on top of them, transported by the handling components and the robotic arm, and then inspected by the inspection module, thereby improving the inspection work efficiency.
[0007] The utility model is further configured that the lighting assembly includes an ion wind rod installed above the operating table, and a lighting lamp is installed on one side of the top of the operating table, and a first cylinder is arranged at the bottom of the ion wind rod.
[0008] By adopting the above technical solution, the ion wind rod can remove static electricity, and the light can provide lighting to assist in detection.
[0009] The utility model is further configured such that the transport assembly includes a mounting frame fixed to the bottom of the operating table, and a second electromagnetic slide rail is installed on one side of the mounting frame, a cross arm is provided on the outer wall of the second electromagnetic slide rail, a second cylinder and a first motor are installed on the end of the cross arm, a fixing rod is provided on the end of the first motor, and a plurality of suction nozzles are provided on the outer wall of the fixing rod.
[0010] By adopting the above technical solution, the provided transport assembly can conveniently suck out items on the surface of the product to be inspected, the cylinder can control the fixing rod to move up and down, and the provided first motor can drive the angle of the fixing rod to change.
[0011] The utility model is further configured such that the precision positioning module includes a supporting platform fixed on one side of the operating table, and a first screw rod is installed on the top of the supporting platform, a second motor is arranged at the end of the first screw rod, a moving seat is sleeved on the outer wall of the first screw rod, and a coaxial light is installed above the moving seat.
[0012] By adopting the above technical solution, the precise positioning module is set up to facilitate the inspection of the product to be inspected, and the second motor drives the first screw rod to rotate, thereby adjusting the position of the coaxial light, which facilitates the inspection of the bottom of the product to be inspected.
[0013] The utility model is further configured that a second screw rod is installed above the movable seat, and an outer wall of the second screw rod is sleeved with a mounting seat, and a coaxial light is fixed on the top of the mounting seat.
[0014] By adopting the above technical solution, the height distance of the mounting seat can be conveniently adjusted by setting the second screw rod, thereby achieving the purpose of adjusting the position of the coaxial light, which is convenient for auxiliary detection.
[0015] The utility model is further configured that a second fixing frame is fixed to the end of the mounting frame.
[0016] By adopting the above technical solution, the installation frame can be easily installed by setting the fixing frame.
[0017] In summary, the utility model mainly has the following beneficial effects:
[0018] The utility model solves the problems of the existing manual inspection method by providing an inspection module, a lighting component, a conveying component and a precision positioning module. The product to be inspected is placed on the upper and lower assembly lines, and is transported by the conveying component and the mechanical arm, and then inspected by the inspection module, thereby improving the inspection work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the detection module of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the lighting assembly of the utility model;
[0022] Figure 4 It is a structural schematic diagram of the handling assembly of the utility model;
[0023] Figure 5 It is a structural schematic diagram of the precision positioning module of the utility model.
[0024] In the figure: 1. operating table; 2. detection module; 21. first electromagnetic slide rail; 22. drag chain; 23. slide table; 24. first fixed frame; 25. camera; 26. focusing motor; 3. lighting assembly; 31. ion wind rod; 32. first cylinder; 33. lighting lamp; 4. lower assembly line; 5. upper assembly line; 6. transport assembly; 61. mounting frame; 62. second electromagnetic slide rail; 63. cross arm; 64. second cylinder; 65. first motor; 66. fixing rod; 67. nozzle; 68. second fixed frame; 7. robotic arm; 8. placement table; 9. precise positioning module; 91. supporting table; 92. second motor; 93. first screw rod; 94. moving seat; 95. mounting seat; 96. second screw rod; 97. coaxial light. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0026] The following describes an embodiment of the utility model based on its overall structure.
[0027] Large screen detection device, such as Figure 1 - Figure 5As shown, it includes an operating table 1, a detection module 2 is arranged on one side of the top of the operating table 1, the detection module 2 includes a first electromagnetic slide rail 21 installed above the operating table 1, and a drag chain 22 is installed on one side of the first electromagnetic slide rail 21, a slide table 23 is installed on one side of the first electromagnetic slide rail 21, and a first fixed frame 24 is installed at the end of the lighting component 3, a camera 25 is arranged above the first fixed frame 24, and a focusing motor 26 is arranged on one side of the first fixed frame 24, multiple groups of lighting components 3 are arranged above the operating table 1, and a robot arm 7 is installed on one side of the operating table 1, a lower assembly line 4 is arranged on one side of the operating table 1, and a placement table 8 is arranged on one side of the lower assembly line 4, an upper assembly line 5 is arranged on one side of the placement table 8, a conveying component 6 is arranged above the placement table 8, and a precision positioning module 9 is installed at the bottom of the placement table 8.
[0028] See also Figure 3 The lighting component 3 includes an ion wind rod 31 installed above the operating table 1, and a lighting lamp 33 is installed on one side of the top of the operating table 1. A first cylinder 32 is arranged at the bottom of the ion wind rod 31. The ion wind rod 31 can remove static electricity, and the lighting lamp 33 can provide lighting to assist detection.
[0029] See also Figure 4 The transport component 6 includes a mounting frame 61 fixed to the bottom of the operating table 1, and a second electromagnetic slide rail 62 is installed on one side of the mounting frame 61, a cross arm 63 is provided on the outer wall of the second electromagnetic slide rail 62, a second cylinder 64 and a first motor 65 are installed on the end of the cross arm 63, a fixing rod 66 is provided on the end of the first motor 65, and a plurality of suction nozzles 67 are provided on the outer wall of the fixing rod 66. The transport component 6 can be conveniently sucked out of the surface of the product to be inspected, the fixing rod 66 can be controlled to move up and down by the cylinder, and the angle of the fixing rod 66 can be driven to change by the first motor.
[0030] See also Figure 5 The precision positioning module 9 includes a supporting platform 91 fixed on one side of the operating table 1, and a first screw rod 93 is installed on the top of the supporting platform 91, a second motor 92 is arranged at the end of the first screw rod 93, a moving seat 94 is sleeved on the outer wall of the first screw rod 93, and a coaxial light 97 is installed above the moving seat 94. The precision positioning module 9 can facilitate the inspection of the product to be inspected, and the first screw rod is driven to rotate by the second motor 92 to adjust the position of the coaxial light 97, so as to facilitate the inspection of the bottom of the product to be inspected.
[0031] See also Figure 5A second screw rod 96 is installed above the movable seat 94, and the outer wall of the second screw rod 96 is sleeved with a mounting seat 95, and a coaxial light 97 is fixed on the top of the mounting seat 95. The height distance of the mounting seat 95 can be easily adjusted by setting the second screw rod 96, so as to achieve the purpose of adjusting the position of the coaxial light 97, which is convenient for auxiliary detection.
[0032] See also Figure 4 A second fixing frame 68 is fixed to the end of the mounting frame 61 , and the second fixing frame 68 can facilitate the installation of the mounting frame 61 .
[0033] The working principle of the utility model is as follows: the product to be inspected is placed above the upper assembly line 5, the ion wind rod 31 is used for dust removal, and then it is transferred to the bottom of the mounting frame 61 and located above the placement table 8 for initial positioning and photographing, and then it is adsorbed by the suction nozzle 67, and the bottom fine positioning module is used for positioning detection, and then it is transferred to the top of the operating table 1 by the robot arm 7, and then the detection module is used for detection, and the robot arm takes it down, and the ion wind rod 31 is used for static electricity removal again, and then it is discharged through the lower assembly line.
[0034] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. A large-size screen detection device, comprising an operating table (1), characterized in that: A detection module (2) is arranged on one side of the top of the operating table (1), the detection module (2) comprising a first electromagnetic slide rail (21) installed above the operating table (1), a drag chain (22) being installed on one side of the first electromagnetic slide rail (21), a slide table (23) being installed on one side of the first electromagnetic slide rail (21), and a first fixing frame (24) being installed at the end of the lighting assembly (3), a camera (25) being arranged above the first fixing frame (24), and a camera (25) being arranged on the first fixing frame (24). A focusing motor (26) is arranged on one side, a plurality of lighting components (3) are arranged above the operating platform (1), and a mechanical arm (7) is installed on one side of the operating platform (1), a lower assembly line (4) is arranged on one side of the operating platform (1), and a placement table (8) is arranged on one side of the lower assembly line (4), an upper assembly line (5) is arranged on one side of the placement table (8), a transport component (6) is arranged above the placement table (8), and a precision positioning module (9) is installed at the bottom of the placement table (8).
2. The large-size screen detection device according to claim 1, characterized in that: The lighting assembly (3) comprises an ion wind rod (31) installed above the operating table (1), and a lighting lamp (33) is installed on one side of the top of the operating table (1), and a first cylinder (32) is arranged at the bottom of the ion wind rod (31).
3. The large-size screen detection device according to claim 1, characterized in that: The transport assembly (6) comprises a mounting frame (61) fixed at the bottom of the operating table (1), and a second electromagnetic slide rail (62) is installed on one side of the mounting frame (61), a cross arm (63) is provided on the outer wall of the second electromagnetic slide rail (62), a second cylinder (64) and a first motor (65) are installed at the end of the cross arm (63), a fixing rod (66) is provided at the end of the first motor (65), and a plurality of groups of suction nozzles (67) are provided on the outer wall of the fixing rod (66).
4. The large-size screen detection device according to claim 1, characterized in that: The precision positioning module (9) comprises a support platform (91) fixed on one side of the operating table (1), and a first screw rod (93) is installed on the top of the support platform (91), a second motor (92) is arranged at the end of the first screw rod (93), a movable seat (94) is sleeved on the outer wall of the first screw rod (93), and a coaxial light (97) is installed above the movable seat (94).
5. The large-size screen detection device according to claim 4, characterized in that: A second screw rod (96) is installed above the movable seat (94), and a mounting seat (95) is sleeved on the outer wall of the second screw rod (96), and a coaxial light (97) is fixed on the top of the mounting seat (95).
6. The large-size screen detection device according to claim 3, characterized in that: A second fixing frame (68) is fixed to the end of the mounting frame (61).