A combined device for automatically realizing the conveyor belt blowtorch combustion test
By designing an automated conveyor belt blowtorch combustion test combination device, the problems of waste of manpower and inaccurate time recording in the prior art are solved, and the automation of test operations and the accuracy of time recording are achieved.
Patent Information
- Application Number
- CN202421141217.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The existing blowtorch combustion test requires three inspectors to operate, which wastes manpower and manual observation of flame-burning time and flame-burning time can easily lead to time errors, resulting in inaccurate recording.
A combined device that automatically realizes the combustion test of the conveyor belt blowtorch is designed, including a combustion box, a feed tank, a push groove, a sample bracket, a blowtorch and a camera. The operation is automated through computer programming, and the flame-burning time and flame-free combustion time are automatically recorded.
The automation of sample loading, combustion, replacement, and unloading operations is achieved, which greatly reduces labor costs and improves the accuracy of time recording through camera monitoring.
Smart Images

Figure CN222734120U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of blowtorch combustion test, in particular to a combined device for automatically realizing a conveyor belt blowtorch combustion test. Background Art
[0002] According to MT / T914-2019, flame-retardant conveyor belts with fabric cores for coal mines need to undergo a blowtorch combustion test. During the test, the test is carried out in a combustion box under weak light. The air flow around the test piece should be as small as possible so as not to affect the flame of the burning test piece. The test piece should be perpendicular to the door of the combustion box so that both sides of the test piece can be observed. During the test, the test piece is placed in the flame and burned for 30 seconds, then the blowtorch that is not extinguished is removed. From then on, a stopwatch is used to measure the flame burning time and the flameless burning time on the test piece.
[0003] Three inspectors are required during the test. One inspector records the time when the test piece burns in the flame for 30 seconds and then removes the blowtorch. The other two inspectors respectively record the flaming burning time and the flameless burning time after the blowtorch is removed. This method wastes manpower and also produces a certain time error in the process of manually observing the flaming burning time and the flameless burning time with the eyes and counting the stopwatch, resulting in inaccurate recorded time. Utility Model Content
[0004] Based on the above technical problems, the utility model proposes a combined device for automatically realizing a conveyor belt blowtorch combustion test.
[0005] A combined device for automatically implementing a conveyor belt blowtorch combustion test comprises: a combustion box and a feed trough, a push trough, a sample holder, a blowtorch and a camera installed in the combustion box, a pusher seat is provided in the middle of the combustion box, the pusher trough is fixedly installed on the pusher seat, one end of the feed trough is connected to the middle of the pusher trough, a sample is placed in the feed trough, and the other end of the feed trough is located outside the combustion box; a sample holder is provided just in front of the notch of the pusher trough, a first pusher is provided at the rear of the pusher seat, the first pusher pushes the sample onto the sample holder, the blowtorch is installed on one side of the sample holder, and the camera is located on one side of the sample holder and the blowtorch; a feeding device is provided on the outside of the sample holder, the feeding device transfers the sample on the sample holder to a conveyor belt, and the conveyor belt transports the sample to the outside of the combustion box.
[0006] Preferably, a second pusher is provided inside the other end of the feed trough, and the second pusher pushes the sample toward the feed trough.
[0007] Preferably, the sample holder is composed of a rotating holder and a sample slot, the sample slot is fixedly mounted on the rotating holder, the outer side of the sample slot is open, the first pusher can push the sample into the sample slot, the rotating holder is rotatably mounted on the bottom of the combustion box, and the rotating holder is driven to rotate by a motor.
[0008] Preferably, two symmetrical sample slots are provided on the rotating bracket.
[0009] Preferably, the blowtorch is slidably mounted on the bottom of the combustion box, and one side of the blowtorch is connected to the third thruster.
[0010] Preferably, a drag rail is provided at the bottom of the combustion box, and the blowtorch is arranged in the drag rail and moves along the drag rail.
[0011] The cam is provided with a sleeve which is rotatably mounted on the guide rail and the lower end of the guide rail is provided with a sleeve which is slidably mounted on the guide rail. The cam is provided with a sleeve for rotatably mounting the guide rail on the guide rail. The cam is provided with a sleeve for rotatably mounting the guide rail. The cam is provided with a sleeve for rotatably mounting the guide rail. The cam is provided with a sleeve for rotatably mounting the guide rail.
[0012] Preferably, an outwardly opening is provided at the bottom of the sample slot, and an upwardly protruding lifting device is provided on the upper side of the connecting plate, and the lifting device can pass through the opening to lift the sample in the sample slot.
[0013] Preferably, the conveying device includes a conveyor belt and a reversing belt. The conveyor belt is arranged on the other side of the unloading device. The front end of the conveyor belt is provided with a reversing belt aligned with the conveyor belt. The reversing belt is installed on a reversing ring. The reversing ring is rotatably installed on the upper side of the lifting seat. A rotating motor is provided in the middle of the lifting seat. The rotating motor drives the reversing ring to rotate. A lifting cylinder is provided on the lower side of the lifting seat, and the lifting cylinder is installed on the base.
[0014] Preferably, the camera is fixed to the end of a telescopic rod, and the telescopic rod is mounted on the outer wall of the combustion box.
[0015] Beneficial effect: The utility model can realize the automation of operation through computer programming. First, all the samples to be burned are put into the feed trough, and then the second pusher sends the test into the pusher trough, and the first pusher sends the sample in the pusher trough into the sample trough. At this time, after the rotating bracket rotates 180 degrees clockwise, the third pusher outside the combustion box starts to move and pushes the blowtorch along the drag rail to the bottom of the sample to be burned. At the same time, the telescopic rod is extended to extend the camera to a suitable position, and a program action is given to the third pusher. After 30S, the blowtorch is automatically pulled back and removed. At this time, the camera The head starts to record the flaming burning time and the flameless burning time of the conveyor belt, and then the rotating bracket automatically rotates 90 degrees clockwise (at the same time, the first forward pusher at the back has pushed the next sample to be burned into the sample slot). At this time, the unloading device starts to move, lifts and takes out the burned sample from the bottom of the sample slot, and then sends it to the rotatable reversing belt, and then the reversing belt rotates and splices with the conveyor belt at the back, automatically transporting the burned sample to the outside of the combustion box, and then the rotating bracket rotates 90 degrees clockwise again to start the next sample combustion cycle;
[0016] This device can use automatic control to realize operations such as sample loading, combustion, material replacement, and material unloading, which greatly reduces labor costs. It also uses cameras for monitoring, and its judgment is more accurate than manual operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The structure diagram of the utility model is shown;
[0018] Figure 2 The internal structure schematic diagram of the utility model is shown;
[0019] Figure 3 The schematic diagram of the structure of the feeding device of the utility model is shown;
[0020] Figure 4 The schematic diagram of the structure of the conveying device of the utility model is shown;
[0021] Figure 5 A top view of the sample tank of the present invention is shown. DETAILED DESCRIPTION
[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0023] Embodiment 1
[0024] like Figure 1~Figure 5The combined device shown in the figure automatically realizes the combustion test of the conveyor belt 71 and the blowtorch 5, comprises: a combustion box 1 and a feed trough 2, a push trough 3, a sample holder 4, a blowtorch 5, and a camera 8 installed in the combustion box 1. A push seat 11 is provided in the middle of the combustion box 1, and the push trough 3 is fixedly installed on the push seat 11. One end of the feed trough 2 is connected to the middle of the push trough 3. A sample 9 is placed in the feed trough 2, and the other end of the feed trough 2 is located outside the combustion box 1. A first pusher 10 is installed at the rear of the pusher trough 3, and a second pusher 12 is provided inside the other end of the feed trough 2. The sample 9 is put into the feed trough 2 from the outside of the combustion box 1, and the second pusher 12 pushes the sample 9 to the push trough 3. When the sample 9 enters the push trough 3, the first pusher 10 is started to push the sample 9 to the sample holder 4.
[0025] In the present invention, the first thruster 10, the second thruster 12 and the third thruster 15 described below can all adopt telescopic cylinders or hydraulic cylinders.
[0026] The sample holder 4 is arranged in front of the notch of the pushing trough 3. The sample holder 4 consists of a rotating holder 13 and a sample slot 14. The sample slot 14 is fixedly mounted on the rotating holder 13. The rotating holder 13 is driven to rotate by a motor. When the sample 9 in the pushing trough 3 is pushed into the sample slot 14, the rotating holder 13 rotates to the side with the blowtorch 5. The blowtorch 5 is controlled by the third forward pusher 15 to move along the drag rail 16 to the bottom of the sample 9 for a combustion test. The camera 8 is located on the side of the test position to observe and record.
[0027] In order to obtain a better observation effect, the camera 8 is installed at the front end of the telescopic rod 81, and the rear end of the telescopic rod 81 is fixed on the side wall of the combustion box 1.
[0028] After the combustion test is completed, the rotating bracket 13 rotates to drive the sample slot 14 to rotate to the side of the unloading device 6, and the unloading device 6 transfers the sample 9 on the sample bracket 4 to the conveying device 7, and the conveying device 7 conveys the sample 9 to the outside of the combustion box 1.
[0029] The implementation mode of the unloading device 6 is as follows:
[0030] The unloading device 6 is composed of a slide bar 18, a guide bar 19, a rotating rod 25, and an unloading seat 21. The slide bar 18 is perpendicular to the push groove 3, the slide bar 18 is fixed on the inner wall of the combustion box 1, the guide bar 19 is vertically installed on the lower side of the slide bar 18, the upper end of the guide bar 19 is provided with a sliding sleeve 20, the sliding sleeve 20 is slidably installed on the slide bar 18, the unloading seat 21 is slidably installed on the guide bar 19, and the upper end of the outer side of the unloading seat 21 is provided with an unloading plate 22, the unloading plate 22 is located on one side of the sample holder 4 and can remove the sample 9 in the sample groove 14, and the lower part of the inner side of the unloading seat 21 is provided with a There is an L-shaped connecting plate 24, one side of the connecting plate 24 is rotatably connected to the unloading seat 21, one end of the rotating rod 25 is fixed to the other side of the connecting plate 24, and a sliding slider 26 is provided on the rotating plate. A spring 27 is provided between the slider 26 and the connecting plate 24, and a fixed rotating shaft 29 is provided on the outer side of the slider 26. A shaft sleeve 28 is provided on the outer side of the rotating shaft 29. The shaft sleeve 28 is rotatably connected to the slider 26, and the rotating shaft 29 is connected to the output shaft (not shown) of the output motor. The lower side of the shaft sleeve 28 is connected and fixed to the vertical rod 30, and the lower end of the vertical rod 30 is fixed to the bottom of the combustion box 1.
[0031] When the output motor is started, the slider 26 can be driven to rotate clockwise through the rotating shaft 29. When the slider 26 rotates, the rotating rod 25 will be driven to rotate. The rotation of the rotating rod 25 will drive the unloading seat 21 to move up and down along the guide rod 19. At this time, the guide rod 19 will move forward and backward along the sliding rod 18, thus realizing the reciprocating motion of the unloading seat 21.
[0032] The initial position of the unloading plate 22 is located on one side of the sample slot 14. When the test of the sample slot 14 is completed, the rotating bracket 13 drives the sample slot 14 to rotate to the front of the unloading plate 22, and the rotating rod 25 rotates clockwise. With the rotation of the rotating rod 25, the unloading plate 22 will gradually lift up, and the lifting device 23 on the upper side of the unloading plate 22 can lift the sample 9 through the opening 17 at the bottom of the sample slot 14. With the rotation of the rotating rod 25, the unloading plate 22 moves the sample 9 out of the sample slot 14, and the moved sample 9 will be transferred to the reversing belt 72 at the front end of the conveyor belt 71.
[0033] It should be noted that the lifting device 23 can be a raised top plate or a top column.
[0034] The reversing belt 72 is a short conveyor belt, which is arranged at the front end of the conveyor belt 71. In the initial state, the transmission belt is parallel to the unloading plate 22. When the sample 9 is transferred to the reversing belt 72, the reversing ring 73 on the lower side of the reversing belt 72 is driven by a rotating motor (not shown) to rotate to a direction aligned with the conveyor belt 71. The rotating motor is installed in a lifting seat 74. The reversing ring 73 is rotatably connected to the lifting seat 74. A lifting cylinder 75 is provided on the lower side of the lifting seat 74. The lifting cylinder 75 is installed on the base 76. The reversing belt 72 is started to transport the sample 9 to the conveyor belt 71, and then transported to the outside of the combustion box 1.
[0035] During the above operation, the test is transferred to the front of the reversing belt 72, and the reversing belt 72 is lifted by the lifting cylinder 75 to the unloading position of the unloading plate 22. After receiving the sample 9, the reversing belt 72 will descend and turn.
[0036] Embodiment 2
[0037] In this embodiment, two symmetrical sample slots 14 are provided on the rotating bracket 13 . The sample slots 14 are symmetrical front to back. When one of the sample slots 14 is performing a combustion test, the sample 9 can be pushed into the other sample slot 14 normally.
[0038] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A combined device for automatically implementing a conveyor belt blowtorch combustion test, characterized in that: It includes: a combustion box and a feed trough, a push trough, a sample holder, a blowtorch and a camera installed in the combustion box. A pusher seat is provided in the middle of the combustion box, the pusher trough is fixedly installed on the pusher seat, one end of the feed trough is connected to the middle of the pusher trough, a sample is placed in the feed trough, and the other end of the feed trough is located outside the combustion box; a sample holder is provided in front of the notch of the pusher trough, a first pusher is provided at the rear of the pusher seat, the first pusher pushes the sample onto the sample holder, the blowtorch is installed on one side of the sample holder, and the camera is located on one side of the sample holder and the blowtorch; a feeding device is provided on the outside of the sample holder, the feeding device transfers the sample on the sample holder to a conveying device, and the conveying device conveys the sample to the outside of the combustion box.
2. The combined device for automatically implementing the conveyor belt blowtorch combustion test according to claim 1 is characterized in that: A second pusher is provided inside the other end of the feed trough, and the second pusher pushes the sample toward the feed trough.
3. The combined device for automatically implementing the conveyor belt blowtorch combustion test according to claim 1 is characterized in that: The sample holder is composed of a rotating holder and a sample slot. The sample slot is fixedly mounted on the rotating holder. The outer side of the sample slot is open. The first pusher can push the sample into the sample slot. The rotating holder is rotatably mounted on the bottom of the combustion box. The rotating holder is driven to rotate by a motor.
4. The combined device for automatically implementing the conveyor belt blowtorch combustion test according to claim 3 is characterized in that: Two symmetrical sample slots are arranged on the rotating support.
5. The combined device for automatically implementing the conveyor belt blowtorch combustion test according to claim 1, characterized in that: The blowtorch is slidably mounted on the bottom of the combustion box, and one side of the blowtorch is connected to the third forward thruster.
6. The combined device for automatically implementing the conveyor belt blowtorch combustion test according to claim 5, characterized in that: A drag rail is provided at the bottom of the combustion box, and the blowtorch is arranged in the drag rail and moves along the drag rail.
7. The combined device for automatically implementing the conveyor belt blowtorch combustion test according to claim 3 is characterized in that: The cam is provided with a sleeve, and the sleeve is slidably mounted on the guide rod. The upper end of the guide rod is provided with a sleeve, and the sleeve is slidably mounted on the slide rod. The lower end of the outer side of the slide rod is provided with a sleeve. The sleeve is slidably mounted on the slide rod. The lower end of the outer side of the slide rod is provided with a sleeve. The sleeve is slidably mounted on the slide rod. The lower end of the sleeve is provided with a sleeve. The sleeve is slidably mounted on the guide rod. The upper end of the outer side of the slide rod is provided with a sleeve. The sleeve is located at one side of the sample holder and can unload the sample in the sample slot. An L-shaped connecting plate is provided at the lower part of the inner side of the slide rod. One side of the connecting plate is rotatably connected to the slide rod. One end of the connecting plate is fixed to the other side of the connecting plate. A sliding block is slidably mounted on the rotating plate. A spring is provided between the slide and the connecting plate. A fixedly connected rotating shaft is provided on the outer side of the slide rod. A shaft sleeve is provided on the outer side of the rotating shaft. The shaft sleeve is rotatably connected to the slide rod. The rotating shaft is connected to the output shaft of the output motor. The lower side of the shaft sleeve is connected and fixed to the vertical rod. The lower end of the vertical rod is fixed to the bottom of the combustion box.
8. The combined device for automatically implementing the conveyor belt blowtorch combustion test according to claim 7 is characterized in that: An outward opening is provided at the bottom of the sample slot, and an upwardly protruding lifting device is provided on the upper side of the connecting plate. The lifting device can pass through the opening to lift the sample in the sample slot.
9. The combined device for automatically implementing a conveyor belt blowtorch combustion test according to claim 1, characterized in that: The conveying device includes a conveyor belt and a reversing belt. The conveyor belt is arranged on the other side of the unloading device. The front end of the conveyor belt is provided with the reversing belt aligned with the conveyor belt. The reversing belt is installed on a reversing ring. The reversing ring is rotatably installed on the upper side of the lifting seat. A rotating motor is provided in the middle of the lifting seat. The rotating motor drives the reversing ring to rotate. A lifting cylinder is provided on the lower side of the lifting seat, and the lifting cylinder is installed on the base.
10. The combined device for automatically implementing a conveyor belt blowtorch combustion test according to claim 1, characterized in that: The camera is fixed on the end of a telescopic rod, and the telescopic rod is installed on the outer wall of the combustion box.