Power consumption monitoring system of vacuum Kenan test device
By designing the power consumption monitoring system and multi-functional sample preparation and inspection structure of the vacuum Kenan test device, the existing system has solved the problems of large installation area, single detection methods and lack of power consumption monitoring, and the equipment is compact, high reliability and versatile.
Patent Information
- Application Number
- CN202420763928.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-04-15
AI Technical Summary
The existing Kennan test system has a large installation area, a scattered structure, lacks a sample preparation mechanism, and a single sealed combustion detection method. The effect of the liquid inspected object explodes with the sample preparation cylinder is not intuitive, and there is a lack of an electricity monitoring system.
A vacuum Kenan test device power monitoring system is designed, including left and right chassis, power monitoring system, sample making chamber, electric cylinder, test chamber and spring clip seat, which realizes the compact structure of the equipment, multi-functional sample making and detection methods, and monitoring of power consumption conditions.
It realizes the high reliability, compact structure of the equipment, saves installation area, and is convenient for maintenance and monitoring, provides intuitive detection effects and contrast, and improves the diversity and flexibility of experiments.
Smart Images

Figure CN222734185U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of Kenan testing machines, and more specifically, particularly relates to an electricity consumption monitoring system of a vacuum Kenan testing device. Background Art
[0002] The Kenan experimental device is used to determine the sensitivity of solid and liquid substances to high heat under highly enclosed conditions. Chinese patent application number CN201210394749.X discloses a fully automatic Kenan experimental system for determining the sensitivity of solid and liquid substances to high heat under highly enclosed conditions. The system consists of six parts: air distribution / intake system, combustion system, cooling and purge system, emergency fire extinguishing system, observation and video recording system, and central control system. The combustion system, cooling and purge system and emergency fire extinguishing system are assembled together and installed in the explosion-proof laboratory of the Kenan experimental device.
[0003] The designer found that the above-mentioned Kenan test system, although it can perform a sealed combustion test on the sample to be tested, has a large installation area because it is a system mechanism. From its structural diagram, it can be seen that the various mechanisms of the system are scattered, so it will take up a large space during actual installation. Although the system is large, it still lacks a sample preparation mechanism for the substance to be tested, and the detection method is too single during the closed combustion test, especially when the liquid substance to be tested explodes with the sample preparation tube, the presentation effect is not intuitive. How to monitor the power consumption of the corresponding equipment itself has also become one of the issues to be considered in the experiment. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides an electricity consumption monitoring system for a vacuum type Kenan test device to solve the problem that although the existing Kenan test system can perform a sealed combustion test on the test sample, it is a system mechanism, so the installation area is large. It can be seen from its structural diagram that the various system mechanisms are scattered, so in actual installation, it will take up a large space. Although the system is large, it still lacks a sample preparation mechanism for the substance to be tested, and during the closed combustion test, the detection method is too single, especially when the liquid test object explodes with the sample preparation tube, the presentation effect is not intuitive.
[0005] The purpose and effect of the power consumption monitoring system of the vacuum Kenan test device of the utility model are achieved by the following specific technical means:
[0006] The power consumption monitoring system of a vacuum type Kenan test device comprises a left base frame (1), wherein the left base frame (1) is in the shape of a rectangular plate and has a support leg on the left side of its bottom surface; a right base frame (2) is installed on the right side of the left base frame (1); and a power consumption monitoring system is arranged on the bottom surface of the left base frame (1) or the right base frame (2), and comprises a first outlet, a second outlet, a live wire outlet, a neutral wire outlet, a first electric energy metering unit, a second electric energy metering unit and a central processing unit; the first electric energy metering unit, the second electric energy metering unit and the central processing unit are electrically connected; the live wire outlet of the first electric energy metering unit is electrically connected to the first outlet, the live wire outlet of the second electric energy metering unit is electrically connected to the second outlet, the live wire inlet of the first electric energy metering unit and the live wire inlet of the second electric energy metering unit are electrically connected to the live wire outlet, and the neutral wire of the first electric energy metering unit and the neutral wire of the second electric energy metering unit are electrically connected to the neutral wire outlet.
[0007] Furthermore, the design circuits of the first electric energy metering unit and the second electric energy metering unit are the same.
[0008] Further, the first electric energy metering unit includes a resistor R1, a resistor R2, a resistor R3, a resistor R4, a resistor R5, a resistor R6, a resistor R7, a resistor R8, a resistor R9, a resistor R10, a resistor R11, a resistor R12, a resistor R13, a resistor R14, a capacitor C1, a capacitor C2, a capacitor C3, a capacitor C4, a capacitor C5, a capacitor C6, a diode D1, a diode D2, a diode D3, an inductor T1, an inductor T2, an inductor T3, a crystal oscillator X1, and a chip U2;
[0009] Two ends of one side of the inductor T1 are connected to the live wire port and the neutral wire port respectively, and serve as the live wire port and the neutral wire of the first electric energy metering unit; two ends of the other side of the inductor T1 are connected to the anodes of the diodes D1 and D2, and the middle position thereof is grounded; the cathode of the diode D1 is connected to one end of the resistor R1, the other end of the resistor R1 is connected to one end of the resistor R2 and one end of the capacitor C1, the other end of the resistor R2 is connected to the cathode of the diode D3, one end of the capacitor C2, one end of the resistor R3, and the first pin of the chip U2, the other end of the capacitor C1 is grounded together with the anode of the diode D3 and the other end of the capacitor C2, and the other end of the resistor R3 is connected to the second pin of the chip U2 and the capacitor C3; the cathode of the diode D2 is connected in series with the resistors R4 and R5, and one end of the resistor R is connected to the XIN pin of the chip, and the other end is grounded;
[0010] Two ends of one side of the inductor T2 are connected to the live wire port and the neutral wire port respectively, one end of the other side of the inductor T2 is connected to one end of the resistor R6 and one end of the resistor R10, the other end of the other side of the inductor T1 is connected to one end of the resistor R7 and one end of the resistor R11, the other end of the resistor R6 and the other end of the resistor R7 are grounded, the other end of the resistor R10 is connected to one end of the capacitor C4 and the VD+ pin of the chip U2, and the other end of the resistor R11 is connected to the other end of the capacitor C4 and the CS pin of the chip U2;
[0011] One side of the inductor T3 is connected in series to the live wire port as the live wire inlet of the first electric energy metering unit, one end of the other side of the inductor T3 is connected to one end of the resistor R14, one end of the resistor R8, and one end of the resistor R12, the other end of the other side of the inductor T2 is connected to the other end of the resistor R14, one end of the resistor R9, and one end of the resistor R13, the other end of the resistor R8 and the other end of the resistor R9 are grounded, the other end of the resistor R12 is connected to one end of the capacitor C5 and the MODE pin of the chip U2, and the other end of the resistor R13 is connected to the other end of the capacitor C5 and the VIN- pin of the chip U2;
[0012] The VREFOUT pin of the chip U2 and the VREFIN pin of the chip U2 are connected to one end of the capacitor C6, and the other end of the capacitor C6 is grounded together with two pins of the chip U2.
[0013] Furthermore, it also includes a chip U1 used by the central processing unit; a crystal oscillator X1 is connected between the EOUT pin of the chip U2 and the INT pin of the chip U2; the PFMON pin, IIN+ pin, IIN- pin, VA- pin, and VA+ pin of the chip U2 are respectively connected to the P1.0 pin, P1.1 pin, P1.2 pin, P1.4 pin, RST\VPD pin, and RXD\P3.0 pin of the chip U1.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The utility model has a simple and reasonable structural design, is easy to make, has strong practicality, and is very easy to promote and use. The electricity monitoring system has two-way metering with one input and two outputs, one for connecting the metering light and the other for connecting the metering air conditioner, and simplifies the control. The whole system has the characteristics of high reliability, small size, light weight, beautiful appearance, easy installation, cost saving, simple construction and wiring, and convenient later maintenance. Compared with the existing system equipment, the Kenan test device of this structure is composed of three parts: left, right, and top. The overall structure is more compact. In actual use, the installation space is smaller, saving the installation area, but still has a complete experimental effect, simple structure, low manufacturing cost, and easy maintenance.
[0016] 2. Compared with the existing system equipment, the left side of the Kenan test device of this structure is the sample making part, which is composed of an electric cylinder and a sample making cavity. The accessory sample making tube is filled with materials in this sample making cavity, and the electric cylinder is used to compact the materials. The compressed material sample can be quickly made. The electric cylinder sample making method replaces the existing zipper hanging hammer sample making method. Therefore, it can be seen that the electric cylinder sample making method is more convenient and quick.
[0017] 3. Compared with the existing system equipment, the Kenan test device of this structure is provided with a test chamber on the top right side, and two spring-type clamps are provided in the test chamber, and two sample tubes compacted with solid materials can be inserted into the clamps. If the sample tube explodes when the bottom is heated, the spring clamp will buffer it and reduce the damage to the test chamber. Therefore, the clamp used to clamp the sample tube has a reasonable structural design, and two sample tubes with different materials added can be compared after being broken by heat. For example, if the breakage of one sample tube is greater than that of the other sample tube, it proves that the material performance of the severely broken sample tube is lower than that of the other material. The solid material has comparative properties when tested in a sealed heated environment. Of course, if one sample tube is not broken or cracked, it proves that the performance of this material is relatively stable.
[0018] 4. The above test chamber can also be used to test two different types of liquid materials. It is also comparative when tested in a sealed heated environment. Two sample tubes are loaded with two different and equal amounts of materials, and each is placed in two spring clamp seats. When the two sample tubes are broken due to continuous heating, the splashed liquid materials will appear on two corrugated rubber plates. According to the splashing materials on the two corrugated plates, the performance of the two liquid materials in the same test chamber can be judged. Of course, if one sample tube is not broken or cracked, it proves that the performance of this material is relatively stable.
[0019] 5. The test chamber also has the characteristic of spatial variation. After adjusting the bottom screw, the 4. variation in the test chamber can be adjusted up and down. The space of the test chamber can be changed through its adjustment action. Therefore, when testing the performance of two materials, in order to improve the diversity of testing, the temperature in the chamber and the heating speed can be changed by changing the space of the test chamber. The flexibility and practicality of the test chamber are improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the main plane structure of the utility model;
[0021] Figure 2 The utility model is Figure 1 The axonometric perspective diagram is derived;
[0022] Figure 3 The utility model is Figure 1 Schematic diagram of the resulting rotational perspective;
[0023] Figure 4 This is a schematic diagram of the internal structure of the drop seat of the utility model after being cut open;
[0024] Figure 5 This is a schematic diagram of the internal structure of the sample tube of the utility model after it is cut open;
[0025] Figure 6 This is a schematic diagram of the structure of the utility model when viewed from the bottom;
[0026] Figure 7 This is a schematic diagram of the internal structure of the test chamber of the utility model after it is cut open;
[0027] Figure 8 This is a schematic diagram of the utility model when viewed from the bottom after being cut open;
[0028] Fig. 9 The utility model is Figure 8 The local structure diagram is derived;
[0029] Fig.10 It is a schematic diagram of the movable plate of the utility model and the structures thereon;
[0030] Fig.11 It is a schematic diagram of the framework of the utility model power consumption monitoring system;
[0031] Fig.12 The utility model is a connection circuit diagram of an electric energy metering unit and a central processing unit.
[0032] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0033] 1. Left chassis; 2. Right chassis; 3. Sample preparation chamber; 4. Material seat; 5. Drop seat; 6. Sample preparation tube; 7. Electric cylinder; 8. Mounting frame; 9. Sample preparation hammer; 10. Guide plate; 11. Test chamber; 12. Ignition controller; 13. Thermocouple controller; 14. Guide rail; 16. Moving plate; 17. Bearing; 18. Screw; 19. Handwheel; 20. Threaded sleeve; 21. Air pipe; 22. High-energy igniter; 23. Ceramic tube; 24. Temperature sensor; 25. First detection seat; 26. Second detection seat; 27. Detection board; 28. Spring clamp seat; 29. Partition; 30. Fire hole; 31. Spring; 32. Connecting seat; 33. Display screen; 34. Variable board. DETAILED DESCRIPTION
[0034] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0035] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Embodiment 1
[0037] like Fig.11 , 12 As shown, the power consumption monitoring system of the vacuum type Kenan test device includes a first outlet, a second outlet, a live wire outlet, a neutral wire outlet, a first electric energy metering unit, a second electric energy metering unit and a central processing unit; the first electric energy metering unit, the second electric energy metering unit and the central processing unit are electrically connected; the live wire outlet of the first electric energy metering unit is electrically connected to the first outlet, the live wire outlet of the second electric energy metering unit is electrically connected to the second outlet, the live wire inlet of the first electric energy metering unit and the live wire inlet of the second electric energy metering unit are electrically connected to the live wire outlet, and the neutral wire of the first electric energy metering unit and the neutral wire of the second electric energy metering unit are electrically connected to the neutral wire outlet.
[0038] It also includes a clock module, a liquid crystal display, a wifi communication circuit, a storage module thyristor protection circuit, etc., which are connected to the central processor. The central processor can use a 51 single-chip microcomputer, and the clock module, the liquid crystal display, the wifi communication circuit, and the storage module thyristor protection circuit can adopt the existing conventional design method. The voltage transformer and the current transformer are connected to the first electric energy metering unit and the second electric energy metering unit to perform accurate electric energy metering, wherein the voltage transformer and the current transformer are connected to the first electric energy metering unit and the second electric energy metering unit using conventional design.
[0039] Specifically, the design circuits of the first electric energy metering unit and the second electric energy metering unit are the same. The first electric energy metering unit includes a resistor R1, a resistor R2, a resistor R3, a resistor R4, a resistor R5, a resistor R6, a resistor R7, a resistor R8, a resistor R9, a resistor R10, a resistor R11, a resistor R12, a resistor R13, a resistor R14, a capacitor C1, a capacitor C2, a capacitor C3, a capacitor C4, a capacitor C5, a capacitor C6, a diode D1, a diode D2, a diode D3, an inductor T1, an inductor T2, an inductor T3, a crystal oscillator X1, and a chip U2.
[0040] Two ends of one side of the inductor T1 are connected to the live wire port and the neutral wire port respectively, and serve as the live wire port and the neutral wire of the first electric energy metering unit; two ends of the other side of the inductor T1 are connected to the anodes of the diodes D1 and D2, and the middle position is grounded; the cathode of the diode D1 is connected to one end of the resistor R1, the other end of the resistor R1 is connected to one end of the resistor R2 and one end of the capacitor C1, the other end of the resistor R2 is connected to the cathode of the diode D3, one end of the capacitor C2, one end of the resistor R3, and the first pin of the chip U2, the other end of the capacitor C1 is grounded together with the anode of the diode D3 and the other end of the capacitor C2, and the other end of the resistor R3 is connected to the second pin of the chip U2 and the capacitor C3; the cathode of the diode D2 is connected in series with the resistors R4 and R5, and one end of the resistor R is connected to the XIN pin of the chip, and the other end is grounded.
[0041] The two ends of one side of the inductor T2 are connected to the live wire port and the neutral wire port respectively, the other end of the inductor T2 is connected to one end of the resistor R6 and one end of the resistor R10, the other end of the other side of the inductor T1 is connected to one end of the resistor R7 and one end of the resistor R11, the other end of the resistor R6 and the other end of the resistor R7 are grounded, the other end of the resistor R10 is connected to one end of the capacitor C4 and the VD+ pin of the chip U2, and the other end of the resistor R11 is connected to the other end of the capacitor C4 and the CS pin of the chip U2.
[0042] One side of the inductor T3 is connected in series to the live wire port as the live wire inlet of the first electric energy metering unit. The other end of the inductor T3 is connected to one end of the resistor R14, one end of the resistor R8, and one end of the resistor R12. The other end of the other side of the inductor T2 is connected to the other end of the resistor R14, one end of the resistor R9, and one end of the resistor R13. The other end of the resistor R8 and the other end of the resistor R9 are grounded. The other end of the resistor R12 is connected to one end of the capacitor C5 and the MODE pin of the chip U2. The other end of the resistor R13 is connected to the other end of the capacitor C5 and the VIN- pin of the chip U2.
[0043] The VREFOUT pin of the chip U2 and the VREFIN pin of the chip U2 are connected to one end of the capacitor C6, and the other end of the capacitor C6 is grounded together with two pins of the chip U2.
[0044] The central processor uses chip U1, where the crystal oscillator X1 is connected between the EOUT pin of chip U2 and the INT pin of chip U2; the PFMON pin, IIN+ pin, IIN- pin, VA- pin, and VA+ pin of chip U2 are respectively connected to the P1.0 pin, P1.1 pin, P1.2 pin, P1.4 pin, RST\VPD pin, and RXD\P3.0 pin of chip U1 to achieve mutual transmission of information between the two. Chip U2 can use CS5460A. The design circuit of this electric energy metering unit can accurately measure the instantaneous value of voltage, instantaneous value of current, effective value of voltage, effective value of current, power and energy in both positive and negative directions, and has a power direction output indication.
[0045] The second electric energy metering unit is connected to the chip U1 in the same way as above, sharing the same live wire port and neutral wire port, so that the whole system has a two-way metering function with one input and two outputs, which can fully monitor the multiple power usage conditions of the equipment, better understand the equipment operation status, and achieve high integration, reliability, easy installation, cost saving, simple construction and wiring, and easy later maintenance. Embodiment 2
[0046] As attached Figure 1 To Attachment Fig.10 Show:
[0047] The utility model provides a vacuum type Kenan test device with solid-liquid dual-measurement function, comprising a left base frame 1, a right base frame 2 is installed on the right side of the left base frame 1, such as Figure 1 As shown, the left base frame 1 is in the shape of a rectangular plate, and a supporting foot is provided on the left side of its bottom surface. The right base frame 2 is installed on the right side of the left base frame 1. A sample making cavity 3 is installed on the top surface of the left base frame 1. The sample making cavity 3 is in the shape of a hollow rectangular parallelepiped and the front inner wall of the sample making cavity 3 is missing. A drop seat 5 is installed on the bottom surface of the inner cavity of the sample making cavity 3, and a sample making tube 6 is inserted in the drop seat 5, forming a structure of the drop seat 5 and the sample making tube 6.
[0048] An electricity monitoring system is also provided on the base frame to monitor the operating electricity usage of the equipment, which includes a first outlet, a second outlet, a live wire outlet, a neutral wire outlet, a first power metering unit, a second power metering unit and a central processing unit; the first power metering unit, the second power metering unit and the central processing unit are electrically connected; the live wire outlet of the first power metering unit is electrically connected to the first outlet, the live wire outlet of the second power metering unit is electrically connected to the second outlet, the live wire inlet of the first power metering unit and the live wire inlet of the second power metering unit are electrically connected to the live wire outlet, and the neutral wire of the first power metering unit and the neutral wire of the second power metering unit are electrically connected to the neutral wire outlet.
[0049] It also includes a clock module, a liquid crystal display, a wifi communication circuit, a storage module thyristor protection circuit, etc., which are connected to the central processor. The central processor can use a 51 single-chip microcomputer, and the clock module, the liquid crystal display, the wifi communication circuit, and the storage module thyristor protection circuit can adopt the existing conventional design method. The voltage transformer and the current transformer are connected to the first electric energy metering unit and the second electric energy metering unit to perform accurate electric energy metering, wherein the voltage transformer and the current transformer are connected to the first electric energy metering unit and the second electric energy metering unit using conventional design.
[0050] Specifically, the design circuits of the first electric energy metering unit and the second electric energy metering unit are the same. The first electric energy metering unit includes a resistor R1, a resistor R2, a resistor R3, a resistor R4, a resistor R5, a resistor R6, a resistor R7, a resistor R8, a resistor R9, a resistor R10, a resistor R11, a resistor R12, a resistor R13, a resistor R14, a capacitor C1, a capacitor C2, a capacitor C3, a capacitor C4, a capacitor C5, a capacitor C6, a diode D1, a diode D2, a diode D3, an inductor T1, an inductor T2, an inductor T3, a crystal oscillator X1, and a chip U2.
[0051] Two ends of one side of the inductor T1 are connected to the live wire port and the neutral wire port respectively, and serve as the live wire port and the neutral wire of the first electric energy metering unit; two ends of the other side of the inductor T1 are connected to the anodes of the diodes D1 and D2, and the middle position is grounded; the cathode of the diode D1 is connected to one end of the resistor R1, the other end of the resistor R1 is connected to one end of the resistor R2 and one end of the capacitor C1, the other end of the resistor R2 is connected to the cathode of the diode D3, one end of the capacitor C2, one end of the resistor R3, and the first pin of the chip U2, the other end of the capacitor C1 is grounded together with the anode of the diode D3 and the other end of the capacitor C2, and the other end of the resistor R3 is connected to the second pin of the chip U2 and the capacitor C3; the cathode of the diode D2 is connected in series with the resistors R4 and R5, and one end of the resistor R is connected to the XIN pin of the chip, and the other end is grounded.
[0052] The two ends of one side of the inductor T2 are connected to the live wire port and the neutral wire port respectively, the other end of the inductor T2 is connected to one end of the resistor R6 and one end of the resistor R10, the other end of the other side of the inductor T1 is connected to one end of the resistor R7 and one end of the resistor R11, the other end of the resistor R6 and the other end of the resistor R7 are grounded, the other end of the resistor R10 is connected to one end of the capacitor C4 and the VD+ pin of the chip U2, and the other end of the resistor R11 is connected to the other end of the capacitor C4 and the CS pin of the chip U2.
[0053] One side of the inductor T3 is connected in series to the live wire port as the live wire inlet of the first electric energy metering unit. The other end of the inductor T3 is connected to one end of the resistor R14, one end of the resistor R8, and one end of the resistor R12. The other end of the other side of the inductor T2 is connected to the other end of the resistor R14, one end of the resistor R9, and one end of the resistor R13. The other end of the resistor R8 and the other end of the resistor R9 are grounded. The other end of the resistor R12 is connected to one end of the capacitor C5 and the MODE pin of the chip U2. The other end of the resistor R13 is connected to the other end of the capacitor C5 and the VIN- pin of the chip U2.
[0054] The VREFOUT pin of the chip U2 and the VREFIN pin of the chip U2 are connected to one end of the capacitor C6, and the other end of the capacitor C6 is grounded together with two pins of the chip U2.
[0055] The central processor uses chip U1, where the crystal oscillator X1 is connected between the EOUT pin of chip U2 and the INT pin of chip U2; the PFMON pin, IIN+ pin, IIN- pin, VA- pin, and VA+ pin of chip U2 are respectively connected to the P1.0 pin, P1.1 pin, P1.2 pin, P1.4 pin, RST\VPD pin, and RXD\P3.0 pin of chip U1 to achieve mutual transmission of information between the two. Chip U2 can use CS5460A. The design circuit of this electric energy metering unit can accurately measure the instantaneous value of voltage, instantaneous value of current, effective value of voltage, effective value of current, power and energy in both positive and negative directions, and has a power direction output indication.
[0056] The second electric energy metering unit is connected to the chip U1 in the same way as above, sharing the same live wire port and neutral wire port, so that the whole system has a two-way metering function with one input and two outputs, which can fully monitor the multiple power usage conditions of the equipment, better understand the equipment operation status, and achieve high integration, reliability, easy installation, cost saving, simple construction and wiring, and easy later maintenance.
[0057] like Figure 4 , Figure 5As shown, the drop seat 5 is a base for inserting the sample tube 6. The drop seat 5 is composed of two hollow round seats connected with each other on the upper end faces. The sample tube 6 is a cylindrical thin-walled metal tube, which is an accessory test tube of the device, or is used to load and take liquid sample materials, or is used to load and take solid sample materials. A material seat 4 is installed on the rear inner wall of the sample cavity 3. The material seat 4 is in the shape of a hollow rectangular parallelepiped. A partition is provided in the middle of the hollow rectangular parallelepiped to separate the internal space of the material seat 4, and the front end face of the material seat 4 is missing. The material seat 4 is located on the left side of the drop seat 5, which is a placement frame and a temporary storage location for the material to be tested.
[0058] like Figure 1 As shown, a guide plate 10 is installed on the left inner wall of the sample making chamber 3, a guide plate 10 is installed on the right inner wall of the sample making chamber 3, a mounting frame 8 is installed on the left side of the top surface of the sample making chamber 3, and an electric cylinder 7 is installed on the right side of the mounting frame 8. The action rod of the electric cylinder 7 penetrates downward into the sample making chamber 3, and a sample making hammer 9 is installed on the action rod. The sample making hammer 9 is slidably guided between the two guide plates 10. The sample making hammer 9 is a solid cylinder with a thin head design at the bottom end. The sample making hammer 9 is located at the top of the drop seat 5. In actual application, after the electric cylinder 7 is energized, the action rod extends downward, and the sample making hammer 9 with the bottom end pressed into the insertion hole in the drop seat 5 by the thin bottom end. The thin end of the sample making hammer 9 pressed downward will squeeze and compress the solid material in the sample making tube 6. It is only suitable for squeezing and compressing solid materials. Liquid materials do not need to be compressed. It is only necessary to inject the same height of liquid materials into two identical sample making tubes 6. If there are two sample making tubes 6, the solid material can be squeezed to the same height from the top tube mouth, so that it is convenient to transfer it to the test chamber 11 for combustion test. The changes of the sample making tube 6 are observed. If the sample making tube 6 bursts, it proves that the organization of the solid material filled inside changes more strongly. According to the bursting of the sample making tube 6, the performance of the tested material can be judged.
[0059] The right chassis 2 is in the shape of a rectangular plate, and legs are provided at the four corners of its bottom surface. A thermocouple controller 13 is installed on the left side of the top surface of the right chassis 2, and a display screen 33 for displaying temperature changes is installed on the thermocouple controller 13. An ignition controller 12 is installed on the right side of the top surface of the right chassis 2, and a high-energy igniter 22 is electrically connected to the ignition controller 12. A test chamber 11 is installed on the top of the right chassis 2 through a welding frame support. Front and rear guide rails 14 are welded to the right end surface of the test chamber 11. A movable plate 16 that can slide up and down is slidably matched between the guide rails 14. A variable plate 34 is installed on the top of the movable plate 16. The variable plate 34 is located in the test chamber 11 in a manner of sliding up and down, such as Figure 1 , Figure 6As shown, the high-energy igniter 22 is located at the bottom of the test chamber 11, forming an ignition structure at the bottom of the test chamber 11, and the movable plate 16 can change the space of the test chamber 11 after the variable plate 34 is adjusted up and down. If the space of the test chamber 11 becomes smaller, the high-energy igniter 22 will spray fire upwards, which will cause the test chamber 11 to heat up quickly. On the contrary, if the space of the test chamber 11 becomes larger, the high-energy igniter 22 will spray fire upwards, which will cause the test chamber 11 to heat up slowly.
[0060] A partition 29 is welded to the bottom of the test chamber 11, and a temperature sensor 24 is installed on the top of the partition 29. The temperature sensor 24 is electrically connected to the thermocouple controller 13 to detect the temperature of the test chamber 11 and feed back the temperature value to the display screen 33. The electrical connection line passes through the variable plate 34 and is glued to the perforation of the variable plate 34. The length of the electrical connection line is long enough so that the wiring harness is not affected when the variable plate 34 moves up and down. The variable plate 34 is located at the top of the test chamber 11 to form a relatively closed test chamber. Two spring clamp seats 28 are installed on the partition 29. The bottom clamp cavity of the partition 29 is provided with front and rear fire holes 30. A ceramic tube 23 is also embedded in the fire hole 30. The high-energy igniter 22 is installed on the ceramic tube 23, and the flame nozzle of the high-energy igniter 22 is located at the bottom side of the spring clamp seat 28, which can heat the sample preparation tube 6 placed in the spring clamp seat 28 from the bottom. Figure 8 , Fig. 9 As shown, two spring clamp seats 28 are symmetrically arranged front and back according to the temperature sensor 24. The two spring clamp seats 28 are used to clamp two sample tubes 6 filled with materials. It can be seen from the figure that the spring clamp seat 28 is composed of an inner spring and two arc-shaped plates on the outer side of the spring, wherein a spring 31 is welded to the outside of the arc-shaped plate, and the outer end of the spring 31 is welded to the inner wall of the test chamber 11. Therefore, when the bottom of the sample tube 6 clamped in the two spring clamp seats 28 is heated and bursts, the spring structure can form a buffer to retain the fragments as much as possible in the clamp seat structure. After the two sample tubes 6 with equal amounts of materials injected are heated and burst, the properties of the materials in the two tubes can be judged according to their bursting conditions. The material sample in the sample tube 6 can be a liquid material or a compressed solid material.
[0061] Specific: such as Figure 8 , Fig. 9 as well as Fig.10As shown, a first detection seat 25 and a second detection seat 26 are welded on the bottom surface of the variable plate 34, and the first detection seat 25 and the second detection seat 26 correspond to two spring clamp seats 28 respectively. When the material in the sample tube 6 clamped in the two spring clamp seats 28 is liquid, their bottoms are slowly heated, and when they burst, liquid will splash on their respective corresponding detection seat structures. Since a detection plate 27 is glued to the inner end surfaces of the first detection seat 25 and the second detection seat 26, and the detection plate 27 is a rubber plate with a texture on the inner surface, the liquid material splashed on the texture of the detection plate 27 must have inconsistent regional ranges. For example, when more liquid material splashes on the first detection seat 25, more liquid will be retained on the detection plate 27 here, which proves that the performance change of the liquid material in the spring clamp seat 28 corresponding to the first detection seat 25 is greater than that of the liquid material sample in the other spring clamp seat 28.
[0062] Specific: such as Figure 6 , Figure 7 As shown, a bearing 17 is welded on the right side of the bottom surface of the test chamber 11, and a screw 18 is installed on the bearing 17. A handwheel 19 is welded on the bottom end of the screw 18. The bottom end of the movable plate 16 is bent inwardly, and its inner bending section is matched with the screw 18 through a threaded sleeve 20. When the handwheel 19 is turned, the screw 18 will rotate, thereby causing the movable plate 16 matched with the screw 18 to move up and down, thereby causing the variable plate 34 on the top end of the movable plate 16 to adjust up and down in the test chamber 11. Since the first detection seat 25 and the second detection seat 26 are also located on the variable plate 34, the variable plate 34 can not only change the space of the test chamber 11 after adjustment, but also change the position height of the first detection seat 25 and the second detection seat 26. After they are raised, it is convenient to observe the situation where liquid samples are left on the texture of the detection plate 27. Therefore, the installation position design of the first detection seat 25 and the second detection seat 26 is reasonable, and the dual-function structure design is ingenious.
[0063] The ignition structure in this design is the existing technology of the Kenan test machine (not described here). After pressing the ignition controller 12, the electronic ignition and the external gas input will cause the high-energy igniter 22 to ignite. The two high-energy igniters 22 ignite at the same time. At this time, the sample tube 6 containing the same volume of liquid material can be directly inserted into the two spring clamp seats 28. The ignited high-energy igniter 22 heats the bottom of the two sample tubes 6. When their bottoms are slowly heated and burst, liquid will splash on their corresponding detection seat structures. Since a detection plate 27 is glued to the inner end surface of the first detection seat 25 and the second detection seat 26, the detection plate 27 is a rubber plate with a texture on the inner surface. Therefore, the liquid material splashed on the texture of the detection plate 27 must have inconsistent regional ranges. For example, when more liquid material splashes on the first detection seat 25, more liquid will be retained on the detection plate 27 here, which proves that the performance change of the liquid material in the spring clamp seat 28 corresponding to the first detection seat 25 is greater than that of the liquid material sample in the other spring clamp seat 28.
[0064] When the material to be tested is solid, two sample tubes 6 filled with solid materials are respectively inserted into the sample chamber 3. After the electric cylinder 7 of the existing power control technology is energized, its action rod extends downward, and the sample hammer 9 at the bottom end is pressed into the sample tube 6 inserted in the drop seat 5 with the bottom thin end. The thin end of the sample hammer 9 pressed downward will squeeze and compress the solid material. Then, the two prepared sample tubes 6 are respectively inserted into the two spring clamp seats 28 to observe the changes of the sample tubes 6. If the sample tube 6 bursts, it proves that the organization of the solid material filled inside has changed more strongly. The performance of the material to be tested can be judged according to the bursting of the sample tube 6.
[0065] Of course, during the above-mentioned experimental test, if one of the sample tubes 6 is not broken or cracked, it proves that the performance of this material is relatively stable. Similarly, if they are just cracked, it is only necessary to observe the thin-wall cracks of the two sample tubes 6. Larger cracks prove that the material performance is more active, and on the contrary, the material performance is relatively stable.
[0066] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A power consumption monitoring system for a vacuum type Kenan test device, comprising a left chassis (1), characterized in that: The left base frame (1) is in the shape of a rectangular plate, and a support leg is provided on the left side of the bottom surface of the left base frame (1). The right base frame (2) is installed on the right side of the left base frame (1). The power consumption monitoring system is arranged on the bottom surface of the left base frame (1) or the right base frame (2), and comprises a first outlet, a second outlet, a live wire outlet, a neutral wire outlet, a first electric energy metering unit, a second electric energy metering unit and a central processing unit; the first electric energy metering unit, the second electric energy metering unit and the central processing unit are electrically connected; the live wire outlet of the first electric energy metering unit is electrically connected to the first outlet, the live wire outlet of the second electric energy metering unit is electrically connected to the second outlet, the live wire inlet of the first electric energy metering unit and the live wire inlet of the second electric energy metering unit are electrically connected to the live wire outlet, and the neutral wire of the first electric energy metering unit and the neutral wire of the second electric energy metering unit are electrically connected to the neutral wire outlet.
2. The power consumption monitoring system of the vacuum Kenan test device according to claim 1 is characterized in that: The design circuits of the first electric energy metering unit and the second electric energy metering unit are the same.
3. The power consumption monitoring system of the vacuum Kenan test device according to claim 2 is characterized in that: The first electric energy metering unit includes a resistor R1, a resistor R2, a resistor R3, a resistor R4, a resistor R5, a resistor R6, a resistor R7, a resistor R8, a resistor R9, a resistor R10, a resistor R11, a resistor R12, a resistor R13, a resistor R14, a capacitor C1, a capacitor C2, a capacitor C3, a capacitor C4, a capacitor C5, a capacitor C6, a diode D1, a diode D2, a diode D3, an inductor T1, an inductor T2, an inductor T3, a crystal oscillator X1, and a chip U2; Two ends of one side of the inductor T1 are connected to the live wire port and the neutral wire port respectively, and serve as the live wire port and the neutral wire of the first electric energy metering unit; two ends of the other side of the inductor T1 are connected to the anodes of the diodes D1 and D2, and the middle position thereof is grounded; the cathode of the diode D1 is connected to one end of the resistor R1, the other end of the resistor R1 is connected to one end of the resistor R2 and one end of the capacitor C1, the other end of the resistor R2 is connected to the cathode of the diode D3, one end of the capacitor C2, one end of the resistor R3, and the first pin of the chip U2, the other end of the capacitor C1 is grounded together with the anode of the diode D3 and the other end of the capacitor C2, and the other end of the resistor R3 is connected to the second pin of the chip U2 and the capacitor C3; the cathode of the diode D2 is connected in series with the resistors R4 and R5, and one end of the resistor R is connected to the XIN pin of the chip, and the other end is grounded; Two ends of one side of the inductor T2 are connected to the live wire port and the neutral wire port respectively, one end of the other side of the inductor T2 is connected to one end of the resistor R6 and one end of the resistor R10, the other end of the other side of the inductor T1 is connected to one end of the resistor R7 and one end of the resistor R11, the other end of the resistor R6 and the other end of the resistor R7 are grounded, the other end of the resistor R10 is connected to one end of the capacitor C4 and the VD+ pin of the chip U2, and the other end of the resistor R11 is connected to the other end of the capacitor C4 and the CS pin of the chip U2; One side of the inductor T3 is connected in series to the live wire port as the live wire inlet of the first electric energy metering unit, one end of the other side of the inductor T3 is connected to one end of the resistor R14, one end of the resistor R8, and one end of the resistor R12, the other end of the other side of the inductor T2 is connected to the other end of the resistor R14, one end of the resistor R9, and one end of the resistor R13, the other end of the resistor R8 and the other end of the resistor R9 are grounded, the other end of the resistor R12 is connected to one end of the capacitor C5 and the MODE pin of the chip U2, and the other end of the resistor R13 is connected to the other end of the capacitor C5 and the VIN- pin of the chip U2; The VREFOUT pin of the chip U2 and the VREFIN pin of the chip U2 are connected to one end of the capacitor C6, and the other end of the capacitor C6 is grounded together with two pins of the chip U2.
4. The power consumption monitoring system of the vacuum Kenan test device according to claim 3 is characterized in that: It also includes chip U1 used by the central processing unit; crystal oscillator X1 is connected between the EOUT pin of chip U2 and the INT pin of chip U2; the PFMON pin, IIN+ pin, IIN- pin, VA- pin, and VA+ pin of chip U2 are respectively connected to the P1.0 pin, P1.1 pin, P1.2 pin, P1.4 pin, RST\VPD pin, and RXD\P3.0 pin of chip U1.
Citation Information
Patent Citations
Full-automatic Koenen test system
CN102928465A