A stranding mechanism of a composite cable stranding machine

By adding a split guide wheel and a detection component in the twisting mechanism of the composite cable strander and adopting a double-fixed connection method, the problem of wire disconnection caused by scratching the cable and the splitter plate in the prior art is solved, and the stability of the twisting process and the improvement of cable quality is achieved.

CN222734729UActive Publication Date: 2025-04-08MAANSHAN TIANLI MACHINERY
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Patent Information

Application Number
CN202420941730.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-04-08
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

During the twisting process of existing composite cable stranders, the perforation angle between the cable and the splitter plate cannot be adjusted, resulting in large scratches between the cable and the splitter plate, which is prone to wire disconnection.

Method used

A stranding mechanism of a composite cable stranding machine is designed. By adding a split guide wheel on the stranded pipe and setting a detection component on the split plate, the cable entry angle is ensured to be reliable, and the stranded pipe and split plate are connected through double fixed methods to prevent loosening.

Benefits of technology

It effectively avoids scratching between the cable and the splitter plate, ensures the stability of the twisting process and the integrity of the cable splitting, and improves the quality of the cable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a twisting mechanism of a composite cable twisting machine, including a capstan main shaft, the end of the capstan main shaft is detachably connected with a twisting tube, and the side of the twisting tube is provided with a branching guide wheel; the side of the twisting tube is provided with a connecting assembly, and the twisting tube is detachably connected to the branching plate through the connecting assembly; the connecting assembly includes a limit block, a moving rod, an extension rod and a spring, the inner side of the end of the twisting tube is provided with a spring, and the end of the spring is connected to the moving rod; the side of the moving rod is fixed with a limit block, and the limit block is slidably connected to the twisting tube; the side of the moving rod is fixed with an extension rod, and the extension rod is slidably connected to the twisting tube; the limit block cooperates to connect the branching plate. The twisting mechanism of the composite cable twisting machine of the utility model adds a branching guide wheel on the twisting tube, and the cable branches that need to be twisted enter the branching plate through the branching guide wheel on the twisting tube, ensuring that the cables are not scratched and the line entry angle is reliable.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire stranding machine equipment, in particular to a stranding mechanism of a composite cable wire stranding machine. Background Art

[0002] A composite cable stranding machine is a mechanical device specially used for manufacturing composite cables. It combines multiple conductors of different materials (such as copper wire, aluminum wire, optical fiber or electrical wire) into a composite cable. The composite cable stranding machine is mainly composed of two or more interlaced stranding discs, which are rotated by a driving device to concentrically arrange and strand different wires. The various branch lines of the cable generally need to pass through a branch board for stranding. The branch board ensures that each cable branch line is independent and will not be confused or tangled.

[0003] The cable branches of the existing twisting machine pass through the basket frame and directly enter the various perforations of the branching plate. The angle between the cable and the branching plate cannot be adjusted, and there is a lot of friction between the cable and the perforations of the branching plate, which is prone to breakage. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model aims to provide a stranding mechanism for a composite cable stranding machine, which can solve the existing problems.

[0005] In order to achieve the above purpose, the technical solution of the utility model is as follows:

[0006] The utility model is realized by the following technical scheme: a stranding mechanism of a composite cable stranding machine, comprising a capstan main shaft, the end of the capstan main shaft is detachably connected with a stranding tube, the side of the stranding tube is provided with a branching guide wheel; the side of the stranding tube is provided with a connecting assembly, and the stranding tube is detachably connected with a branching plate through the connecting assembly;

[0007] The connecting assembly includes a limit block, a moving rod, an extension rod and a spring. A spring is provided on the inner side of the end of the twisted tube, and the end of the spring is connected to the moving rod; a limit block is fixed on the side of the moving rod, and the limit block is slidably connected to the twisted tube; an extension rod is fixed on the side of the moving rod, and the extension rod is slidably connected to the twisted tube; the limit block cooperates with the connection branch board.

[0008] Furthermore, the limit block adopts a trapezoidal structure, and a moving rod with a width greater than that of the limit block is fixed to the bottom end of the limit block; a sliding groove is formed inside the twisted tube, and the moving rod slides in the sliding groove.

[0009] Furthermore, the distribution board includes an extension portion, a socket, a connecting portion, a through hole and a limit groove; the outer side of the connecting portion is provided with an extension portion, and the angle between the extension portion and the connecting portion is 45°-85°; the center of the connecting portion is provided with a socket, and the socket is cooperated to connect the twisted tube; a limit groove is provided on the side of the connecting portion, and the limit groove is cooperated to connect the limit block; a plurality of through holes are provided on the surface of the extension portion.

[0010] Furthermore, the distribution board also includes a threaded hole, which is opened on the inner wall of the insertion hole; the side of the twisted tube is provided with threaded teeth, and the threaded teeth are matched and connected with the threaded hole.

[0011] Furthermore, the side of the capstan main shaft is detachably connected to the twisting tube by bolts.

[0012] Furthermore, a detection component is provided in the perforation, and the detection component includes a pressure block, a pressure sensitive element, a sliding column and an arc plate; the side of the perforation is slidably connected with a sliding column, and the top of the sliding column is provided with a pressure block; the bottom end of the sliding column is provided with an arc plate, and the arc plate is in contact with the pressure sensitive element; the pressure sensitive element is electrically connected to the alarm.

[0013] Furthermore, the pressing block adopts an arc-shaped structure, and the cross-section of the sliding column is a "T"-shaped structure; an arc-shaped plate with a semicircular ring structure is fixed to the bottom end of the sliding column.

[0014] Compared with the prior art, the beneficial effects of the utility model include:

[0015] The twisting mechanism of the composite cable twisting machine of the utility model is provided with a branching guide wheel on the twisting tube, and the cable branches to be twisted enter the branching plate through the branching guide wheel on the twisting tube, thereby ensuring that the cables are not scratched and the line entry angle is reliable.

[0016] The branching plate is fixed to the end of the twisting tube in a disassembly manner, which is convenient for disassembly and maintenance, and the two are connected in a double fixing manner to ensure that the branching plate will not loosen during twisting, ensuring stable twisting.

[0017] In addition, a detection component is arranged in the perforation of the branching board to detect whether the cable branch line is broken by detecting the pressure change on the pressing block when the cable branch line passes through the perforation for twisting, so as to avoid the cable quality being affected by the cable branch line being broken. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The disclosure of the present invention is described with reference to the accompanying drawings. It should be understood that the drawings are only for illustrative purposes and are not intended to limit the scope of protection of the present invention. In the drawings, the same reference numerals are used to refer to the same components. Among them:

[0019] Figure 1 It is a schematic diagram of the overall structure of a stranding mechanism of a composite cable stranding machine of the utility model;

[0020] Figure 2 This is an implementation case of the utility model Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0021] Figure 3 This is a structural schematic diagram of a branching board in an implementation example of the utility model;

[0022] Figure 4 This is an implementation case of the utility model Figure 3 A schematic diagram of the enlarged structure at B in the middle;

[0023] Figure 5 It is a side structural schematic diagram of a distribution board according to an implementation example of the utility model.

[0024] Explanations in the figure: 1. Capstan spindle; 2. Twisting tube; 21. Threaded teeth; 22. Slide groove; 3. Branching plate; 31. Extension part; 32. Socket; 33. Threaded hole; 34. Connecting part; 35. Through hole; 36. Limiting groove; 4. Connecting assembly; 41. Limiting block; 42. Moving rod; 43. Extension rod; 44. Spring; 5. Detection assembly; 51. Pressure block; 52. Pressure sensitive element; 53. Sliding column; 54. Arc plate; 6. Branching guide wheel. DETAILED DESCRIPTION

[0025] It is easy to understand that according to the technical solution of the utility model, without changing the essential spirit of the utility model, a person skilled in the art can propose a variety of interchangeable structural modes and implementation modes. Therefore, the following specific implementation modes and drawings are only exemplary descriptions of the technical solution of the utility model, and should not be regarded as the entirety of the utility model or as a limitation or restriction to the technical solution of the utility model.

[0026] A stranding mechanism of a composite cable stranding machine, such as Figure 1 As shown, it includes a capstan main shaft 1, and the end of the capstan main shaft 1 is detachably connected with a twisting tube 2. Specifically, the side of the capstan main shaft 1 is detachably connected to the twisting tube 2 by bolts; the side of the twisting tube 2 is provided with a branching guide wheel 6; the cable branch lines to be twisted enter the branching plate 3 through the branching guide wheel 6 on the twisting tube 2; it is ensured that the cables are not scratched and the entry angle is reliable. The side of the twisting tube 2 is provided with a connecting component 4, and the twisting tube 2 is detachably connected to the branching plate 3 through the connecting component 4;

[0027] The connecting assembly 4 includes a limit block 41, a moving rod 42, an extension rod 43 and a spring 44. Figure 2As shown, a spring 44 is provided inside the end of the twisted tube 2, and a moving rod 42 is connected to the end of the spring 44; a limiting block 41 is fixed to the side of the moving rod 42, and the limiting block 41 is slidably connected to the twisted tube 2; an extension rod 43 is fixed to the side of the moving rod 42, and the extension rod 43 is slidably connected to the twisted tube 2; the limiting block 41 is connected to the branching plate 3; specifically, the branching plate 3 includes an extension portion 31, a jack 32, a connecting portion 34, a through hole 35 and a limiting groove 36; as shown Figure 3 As shown, an extension portion 31 is provided on the outer side of the connecting portion 34, and the angle between the extension portion 31 and the connecting portion 34 is 45°-85°; a socket 32 ​​is provided in the center of the connecting portion 34, and the socket 32 ​​cooperates with the connection of the twisted tube 2; a limit groove 36 is provided on the side of the connecting portion 34, and the limit groove 36 cooperates with the connection limit block 41; a plurality of through holes 35 are provided on the surface of the extension portion 31; the through holes 35 are used to pass the cable branch lines that need to be twisted; when connecting the twisted tube 2 and the branch board 3, it is only necessary to extend the twisted tube 2 into the socket in the branch board 3 and insert it. When inserting, the limit block 41 is pressed into the inside of the twisted tube 2 until the limit block 41 reaches the limit groove 36. At this time, the limit block 41 enters the limit groove 36 under the push of the elastic force of the spring 44 to complete the connection between the twisted tube 2 and the branch board 3.

[0028] In order to strengthen the connection between the branching plate 3 and the twisted tube 2, the branching plate 3 further includes a threaded hole 33, which is opened on the inner wall of the insertion hole 32; the side of the twisted tube 2 is provided with thread teeth 21, which are matched and connected with the threaded hole 33. Therefore, the connection between the branching plate 3 and the twisted tube 2 is strengthened by using a threaded method.

[0029] In order to prevent the limit block 41 from falling out, the limit block 41 adopts a trapezoidal structure, and a moving rod 42 with a width greater than the limit block 41 is fixed to the bottom end of the limit block 41; a slide groove 22 is formed inside the twisted tube 2, and the moving rod 42 slides in the slide groove 22.

[0030] like Figure 4 and Figure 5As shown, in order to detect the disconnection of the twisted cable branch, a detection component 5 is provided in the through hole 35, and the detection component 5 includes a pressure block 51, a pressure sensitive element 52, a slide column 53 and an arc plate 54; the side of the through hole 35 is slidably connected with a slide column 53, and the top of the slide column 53 is provided with a pressure block 51; the bottom end of the slide column 53 is provided with an arc plate 54, and the arc plate 54 is in contact with the pressure sensitive element 52; the pressure sensitive element 52 is electrically connected to the alarm. The pressure block 51 adopts an arc structure, and the cross-section of the pressure block 51 is a "T"-shaped structure; the bottom end of the pressure block 51 is fixed with an arc plate 54 with a semicircular ring structure. When the cable branch is inserted into each through hole 35, since each cable branch needs to be twisted together later, there is a downward pressure on the through hole 35 when each cable branch passes through the through hole 35, and the pressure sensitive element 52 determines whether the cable branch is disconnected by sensing the existence of this force;

[0031] The principle of detecting pressure and alarming (pressure alarm) in the utility model is as follows: the pressure sensitive element is the core component of the pressure alarm, which is a pressure sensor or a pressure sensitive element. This element can sense the pressure changes in the surrounding environment and convert it into an electrical signal. Commonly used pressure sensitive elements include pressure transmitters and pressure sensors. Circuit control: The circuit control part in the pressure alarm is responsible for processing the electrical signal transmitted by the pressure sensitive element. Through a series of circuit designs and logical controls, the discrimination and processing of the pressure signal can be realized. For example, when the electrical signal exceeds the preset pressure threshold, the circuit will trigger the alarm operation. Alarm: Once the circuit control part detects a signal exceeding the preset pressure threshold, an alarm signal will be issued. The alarm device can be a sound alarm device that issues a striking sound reminder; it can also be a light source alarm device that issues a bright light source reminder; or it can also be a wireless signal alarm device that transmits the alarm signal to a remote monitoring center through wireless communication. The pressure alarm usually allows the user to set the pressure threshold according to actual needs. The user can adjust the trigger pressure of the device by means of knobs, buttons, etc. Once the pressure exceeds the threshold set by the user, the alarm device will trigger the alarm. In short, the pressure alarm senses pressure changes through pressure sensitive elements, and after circuit control and user-set operations, triggers the alarm device to send an alarm signal to remind the user that the pressure exceeds the safe range; the pressure alarm belongs to the content of the existing technology.

[0032] When the utility model is in use, the twisted tube 2 is first connected to the capstan main shaft 1 and the dividing plate 3. The capstan main shaft 1 and the twisted tube 2 are connected by bolts. The twisted tube 2 and the dividing plate 3 are connected in the following manner: the twisted tube 2 is aligned with the insertion hole 32, and the twisted tube 2 is inserted into the insertion hole 32 by rotation. When inserted, the limit block 41 is pressed into the inside of the twisted tube 2, and the threaded teeth 21 are threadedly connected with the threaded hole 33 by rotation until the limit block 41 reaches the limit groove 36. At this time, the limit block 41 is in Pushed by the elastic force of the spring 44, it enters the limit groove 36, completing the double fixed connection between the twisted tube 2 and the branching plate 3 through the thread and the cooperation between the limit block 41 and the limit groove 36; when in use, the cable branch passes through the branching guide wheel 6 and enters the perforation 35, and the cable branch exerts a downward force on the pressure block 51, and exerts pressure on the pressure sensitive element 52 through the sliding column 53 and the arc plate 54. Therefore, the pressure sensitive element 52 determines whether the cable branch is disconnected by sensing the pressure change, and an alarm is issued if it is disconnected.

[0033] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0034] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0035] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "several" is two or more, unless otherwise clearly and specifically defined.

[0036] The technical scope of the present invention is not limited to the contents described above. Those skilled in the art can make various deformations and modifications to the above embodiments without departing from the technical concept of the present invention, and these deformations and modifications should all fall within the protection scope of the present invention.

Claims

1. A stranding mechanism for a composite cable stranding machine, characterized in that: The invention comprises a capstan main shaft (1), the end of the capstan main shaft (1) is detachably connected to a twisting tube (2), the side of the twisting tube (2) is provided with a line dividing guide wheel (6); the side of the twisting tube (2) is provided with a connecting assembly (4), and the twisting tube (2) is detachably connected to a line dividing plate (3) via the connecting assembly (4); The connection assembly (4) comprises a limit block (41), a moving rod (42), an extension rod (43) and a spring (44); a spring (44) is provided on the inner side of the end of the twisted tube (2), and the end of the spring (44) is connected to the moving rod (42); a limit block (41) is fixed on the side of the moving rod (42), and the limit block (41) is slidably connected to the twisted tube (2); an extension rod (43) is fixed on the side of the moving rod (42), and the extension rod (43) is slidably connected to the twisted tube (2); the limit block (41) is connected in cooperation with the branching plate (3).

2. The stranding mechanism of a composite cable stranding machine according to claim 1, characterized in that: The limit block (41) adopts a trapezoidal structure, and a moving rod (42) having a width greater than that of the limit block (41) is fixed at the bottom end of the limit block (41); a sliding groove (22) is formed inside the twisted tube (2), and the moving rod (42) slides in the sliding groove (22).

3. The stranding mechanism of a composite cable stranding machine according to claim 1, characterized in that: The distribution board (3) comprises an extension portion (31), a plug hole (32), a connecting portion (34), a through hole (35) and a limiting groove (36); the outer side of the connecting portion (34) is provided with the extension portion (31), and the angle between the extension portion (31) and the connecting portion (34) is 45°-85°; the center of the connecting portion (34) is provided with a plug hole (32), and the plug hole (32) is connected to the twisted tube (2); the side of the connecting portion (34) is provided with a limiting groove (36), and the limiting groove (36) is connected to the limiting block (41); and a plurality of through holes (35) are provided on the surface of the extension portion (31).

4. The stranding mechanism of a composite cable stranding machine according to claim 3, characterized in that: The distribution board (3) further comprises a threaded hole (33), wherein the threaded hole (33) is formed on the inner wall of the insertion hole (32); the side of the twisted tube (2) is provided with threaded teeth (21), wherein the threaded teeth (21) are matched and connected with the threaded hole (33).

5. The stranding mechanism of a composite cable stranding machine according to claim 1, characterized in that: The side of the capstan main shaft (1) is detachably connected to the twisting tube (2) via bolts.

6. The stranding mechanism of a composite cable stranding machine according to claim 3, characterized in that: A detection assembly (5) is arranged in the through hole (35), and the detection assembly (5) comprises a pressure block (51), a pressure sensitive element (52), a sliding column (53) and an arc plate (54); the side of the through hole (35) is slidably connected with the sliding column (53), and the top of the sliding column (53) is provided with a pressure block (51); the bottom of the sliding column (53) is provided with an arc plate (54), and the arc plate (54) is in contact with the pressure sensitive element (52); the pressure sensitive element (52) is electrically connected to an alarm.

7. The stranding mechanism of a composite cable stranding machine according to claim 6, characterized in that: The pressing block (51) has an arc-shaped structure, and the cross-section of the sliding column (53) is a "T"-shaped structure; an arc-shaped plate (54) with a semicircular ring structure is fixed to the bottom end of the sliding column (53).