A reactor sound insulation and noise reduction device that is easy to disassemble and assemble
By setting a sound insulation plate between the outside of the fuel tank wall and the groove-shaped reinforced iron and using vibration damping pads, the problems of equipment operation and maintenance difficulties and large land area in the existing reactor noise reduction scheme are solved, and effective sound insulation and noise reduction of reactors are achieved and convenient disassembly and assembly and maintenance of reactors are achieved.
Patent Information
- Application Number
- CN202421520915.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing reactor noise reduction solution has problems such as oil leakage defects in the fuel tank, difficulty in operation and maintenance of equipment, large area of sound insulation room, high manufacturing cost and long construction cycle.
A reactor sound insulation and noise reduction device is designed for easy disassembly and assembly. By setting a sound insulation plate between the outside of the fuel tank wall and the groove-shaped reinforced iron, and setting a vibration damping pad at the contact point, noise reduction processing is performed directly for the noise source.
It achieves good sound insulation and noise reduction effect on the reactor, reduces the equipment's footprint and construction cycle, simplifies the on-site disassembly and assembly and maintenance process, and is low in cost.
Smart Images

Figure CN222734796U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of transformer equipment, and in particular relates to a reactor sound insulation and noise reduction device which is easy to disassemble and assemble. Background Art
[0002] At present, the noise of oil-immersed shunt reactors is basically 70-75dB. In substations, reactors are usually arranged close to the fence. Reactors are an important constraint to meet the noise standards of the plant boundary. If conventional reactors are designed without taking noise reduction measures, their noise performance will be difficult to meet environmental protection requirements. With the stricter requirements of the Ministry of Ecology and Environment for noise control, the research on UHV low-noise shunt reactors has become particularly urgent and necessary.
[0003] In the traditional noise reduction scheme, the double-layer oil tank has the following disadvantages: it is not easy to find the oil leakage defect of the oil tank, and it is inconvenient to measure the vibration of the oil tank and monitor the internal ultrasonic and partial discharge signals, which makes it very difficult to operate and maintain the equipment. The solution of installing a soundproof room has the following disadvantages: the soundproof room occupies a large area and has high manufacturing cost; if the equipment needs to be transported or overhauled, the soundproof room needs to be disassembled and installed, and the construction period is long; the soundproof room completely covers the reactor body inside, and if a serious accident such as a fire occurs, it is not convenient to extinguish the fire and firefighting of the equipment. Summary of the invention
[0004] The purpose of the utility model is to overcome the above-mentioned problems and provide a reactor sound insulation and noise reduction device that is easy to disassemble and assemble. On the premise of having good sound insulation and noise reduction effects on the reactor, the production cost is low, the floor space and construction period of the equipment are not increased, and at the same time, it is easy to disassemble and maintain on site.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] The utility model provides a reactor sound insulation and noise reduction device which is easy to disassemble and assemble, comprising a sound insulation board, wherein the sound insulation board is arranged between the outer side of an oil tank wall and a groove-shaped reinforcing iron, the groove-shaped reinforcing iron is arranged at intervals on the outer side of the oil tank wall, and a vibration-damping pad is arranged at the position where the groove-shaped reinforcing iron contacts the sound insulation board.
[0007] A further improvement of the utility model is that a first oil tank mounting plate is arranged at the upper end of the outer side of the oil tank wall, a second oil tank mounting plate is arranged at the lower end of the outer side of the oil tank wall, and the sound insulation plate is located between the first oil tank mounting plate and the second oil tank mounting plate.
[0008] A further improvement of the utility model is that the first oil tank mounting plate and the second oil tank mounting plate are both provided with second mounting holes, and the second mounting holes are blind holes.
[0009] A further improvement of the utility model is that a first mounting plate is arranged above the sound insulation plate, and a second mounting plate is arranged below the sound insulation plate, and the first mounting plate and the second mounting plate are respectively fixed to the first oil tank mounting plate and the second oil tank mounting plate.
[0010] A further improvement of the utility model is that first mounting holes are arranged on both the first mounting plate and the second mounting plate, and the first mounting holes and the second mounting holes are arranged symmetrically.
[0011] A further improvement of the utility model is that the first mounting plate and the second mounting plate are respectively pried with the first oil tank mounting plate and the second oil tank mounting plate by bolts.
[0012] A further improvement of the utility model is that a vibration-damping pad is arranged between the first mounting plate and the first oil tank mounting plate.
[0013] A further improvement of the utility model is that the sound insulation board comprises an outer shell and sound insulation cotton, and the sound insulation cotton is closely attached to the inner wall of the outer shell.
[0014] A further improvement of the utility model is that the shell is a metal shell.
[0015] A further improvement of the utility model is that the housing is connected to the first mounting plate and the second mounting plate by welding.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] The utility model arranges a sound insulation board between the outer side of the oil tank wall and the groove-shaped reinforcing iron, directly performs noise reduction processing on the noise source of the reactor, and does not hinder the heat dissipation channel of the reactor at the same time, and arranges a vibration-damping pad at the contact position between the groove-shaped reinforcing iron and the sound insulation board, so that the rigid contact is changed into elastic contact, and the degree of vibration transmission from the oil tank wall to the sound insulation board is effectively reduced; the reactor sound insulation device of the utility model is easy to disassemble and assemble, has a significant sound insulation effect, is suitable for all oil-immersed transformer-type equipment, has a low manufacturing cost, does not increase the floor space and construction period of the equipment, and is convenient for on-site disassembly and maintenance.
[0018] Furthermore, a vibration-damping pad is arranged between the first mounting plate and the first oil tank mounting plate, and the vibration-damping pad absorbs and disperses vibration energy through internal damping material, thereby reducing the transmission of vibration and the generation of noise. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings described herein are for explanation purposes only and are not intended to limit the scope of the present invention in any way. In addition, the shapes and proportional dimensions of the components in the drawings are only for illustration purposes to help understand the present invention, and are not intended to specifically limit the shapes and proportional dimensions of the components of the present invention.
[0020] Figure 1 It is an overall schematic diagram of the sound insulation and noise reduction device of the utility model;
[0021] Figure 2 This is a schematic diagram of the installation of the sound insulation board of the utility model;
[0022] Figure 3 This is a front view of the sound insulation board of the utility model;
[0023] Figure 4 Top view of the new type of sound insulation board used in this paper.
[0024] Among them: 1. Oil tank wall; 2. Sound insulation board; 3-1. First mounting plate; 3-2. Second mounting plate; 4-1. First oil tank mounting plate; 4-2. Second oil tank mounting plate; 5. Vibration damping pad; 6. Outer shell; 7. Sound insulation cotton; 8. Grooved reinforcing iron. DETAILED DESCRIPTION
[0025] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0030] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0031] Example
[0032] As mentioned in the background technology, there are some problems in the current noise reduction scheme for reactor oil tanks. For example, it is not easy to find oil leakage defects in double-layer oil tanks, and it is inconvenient to carry out oil tank vibration measurement and internal ultrasonic and partial discharge signal monitoring on the equipment; the installation of soundproof rooms has high manufacturing costs and long construction periods, which in turn causes great difficulties for the operation and maintenance of the equipment. Therefore, it is necessary to find new soundproof devices to solve this problem.
[0033] In order to solve the above technical problems, an embodiment of the utility model provides a reactor sound insulation and noise reduction device that is easy to disassemble and assemble.
[0034] like Figure 1 As shown, this embodiment provides a reactor sound insulation and noise reduction device that is easy to disassemble and assemble, including an oil tank wall 1, a sound insulation board 2, a vibration damping pad 5 and a groove-shaped reinforcing iron 8, wherein the sound insulation board 2 is arranged between the outer side of the oil tank wall 1 and the groove-shaped reinforcing iron 8, and the vibration damping pad 5 is arranged at the contact portion between the sound insulation board 2 and the groove-shaped reinforcing iron 8, which can change the rigid contact into elastic contact, and effectively reduce the degree of vibration transmitted from the oil tank wall to the sound insulation board 2.
[0035] In this embodiment, the grooved reinforcing iron 8 is arranged at intervals on the outside of the oil tank wall 1. The grooved reinforcing iron 8 can effectively enhance the mechanical strength of the oil tank wall 1. Through the combination of the grooved reinforcing iron 8 and the oil tank wall 1, the oil tank can withstand greater external pressure and internal stress, thereby ensuring the stability and safety of the reactor during operation. The layout of the grooved reinforcing iron 8 in the oil tank is based on the central symmetry of the device body. This symmetrical arrangement balances the transmission of vibration and noise.
[0036] In this embodiment, Figure 2 As shown, a first oil tank mounting plate 4-1 is arranged at the upper end of the outer side of the oil tank wall 1, a second oil tank mounting plate 4-2 is arranged at the lower end of the outer side of the oil tank wall 1, and the sound insulation plate 2 is located between the first oil tank mounting plate 4-1 and the second oil tank mounting plate 4-2.
[0037] In this embodiment, a first mounting plate 3-1 is arranged above the sound insulation plate 2, and a second mounting plate 3-2 is arranged below the sound insulation plate 2. The first mounting plate 3-1 and the second mounting plate 3-2 are respectively fixed to the first oil tank mounting plate 4-1 and the second oil tank mounting plate 4-2 by prying with bolts, which has the effects of stability, reliability, strong bearing capacity and easy installation.
[0038] In this embodiment, a vibration-damping pad 5 is arranged between the first mounting plate 3-1 and the first oil tank mounting plate 4-1. The vibration-damping pad 5 absorbs and disperses vibration energy through internal damping materials, thereby reducing the transmission of vibration and the generation of noise.
[0039] In this embodiment, a second mounting hole is provided on both the first oil tank mounting plate 4-1 and the second oil tank mounting plate 4-2. The second mounting hole is a blind hole. The blind hole is located on the bottom layer of the first oil tank mounting plate 4-1 and the top layer of the second oil tank mounting plate 4-2, which can improve the stability and reliability of the mounting plates and reduce production costs.
[0040] In this embodiment, Figure 3 As shown, the sound insulation board 2 includes an outer shell 6 and sound insulation cotton 7. The sound insulation cotton 7 is close to the inner wall of the outer shell 6, which can reduce the gap for sound transmission through the air, thereby improving the sound insulation effect. At the same time, the sound insulation cotton 7 is close to the outer shell 6 to increase the stability of the overall structure.
[0041] In this embodiment, the shell 6 is a metal shell. The metal material has high corrosion resistance and pressure resistance, and can maintain a stable sound insulation effect in various harsh environments.
[0042] In this embodiment, the housing 6 is connected to the first mounting plate 3 - 1 and the second mounting plate 3 - 2 by welding, which can enhance the stability and reliability of the connection.
[0043] In this embodiment, Figure 4As shown, the first mounting hole is set on the first mounting plate 3-1 and the second mounting plate 3-2, and the first mounting hole and the second mounting hole are symmetrically arranged. The first mounting plate 3-1 and the first oil tank mounting plate 4-1 and the second mounting plate 3-2 and the second oil tank mounting plate 4-2 are fixed by prying the first mounting hole and the second mounting hole with bolts.
[0044] In summary, this embodiment provides a reactor sound insulation and noise reduction device that is easy to disassemble and assemble, which not only can achieve good sound insulation and noise reduction effects on the reactor, but also has low manufacturing costs, does not increase the equipment's footprint and construction period, and is easy to disassemble and maintain on site.
[0045] In summary, the utility model provides a reactor sound insulation and noise reduction device that is easy to disassemble and assemble. Compared with the existing reactor sound insulation and noise reduction device, it has the following advantages:
[0046] The reactor sound insulation and noise reduction device of the utility model arranges a sound insulation board 2 between the outer side of the oil tank wall 1 and the groove-shaped reinforcing iron. Since the sound insulation board 2 is directly arranged on the outer side of the oil tank wall 1, no additional space is required to install a double-layer oil tank or a soundproof room, thereby saving installation space, making the entire device structure more compact, and at the same time performing noise reduction processing on the noise source of the reactor, so it has higher noise reduction efficiency and pertinence.
[0047] In addition, the sound insulation board 2 is arranged on the outside of the oil tank wall 1, which will not block the heat dissipation channel of the reactor, and thus will not affect the heat dissipation performance of the reactor. Moreover, as a separate component, the sound insulation board 2 can be removed and installed separately if it needs to be replaced or repaired, without disassembling the entire device, which greatly simplifies the maintenance process and reduces maintenance costs.
[0048] In summary, the reactor sound insulation and noise reduction device of the utility model directly reduces the noise source by setting the sound insulation board 2 between the outer side of the oil tank wall 1 and the groove-shaped reinforcing iron 8, thereby reducing the impact of noise on the surrounding environment. At the same time, the production cost is low and it is convenient for on-site disassembly and maintenance.
[0049] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0050] In addition, it should be understood that although this specification is described in accordance with the implementation methods, not every implementation method contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should take the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art. The above content is only to illustrate the technical idea of the utility model, and cannot be used to limit the protection scope of the utility model. Any changes made on the basis of the technical solution in accordance with the technical idea proposed by the utility model shall fall within the protection scope of the claims of the utility model.
Claims
1. A reactor sound insulation and noise reduction device that is easy to disassemble and assemble, characterized in that: The invention comprises a sound insulation board (2), wherein the sound insulation board (2) is arranged between the outside of the oil tank wall (1) and the groove-shaped reinforcement iron (8), the groove-shaped reinforcement iron (8) is arranged at intervals on the outside of the oil tank wall (1), and a vibration-damping pad (5) is arranged at the position where the groove-shaped reinforcement iron (8) contacts the sound insulation board (2).
2. The reactor sound insulation and noise reduction device that is easy to disassemble and assemble according to claim 1 is characterized in that: A first oil tank mounting plate (4-1) is arranged at the upper end of the outer side of the oil tank wall (1), a second oil tank mounting plate (4-2) is arranged at the lower end of the outer side of the oil tank wall (1), and the sound insulation plate (2) is located between the first oil tank mounting plate (4-1) and the second oil tank mounting plate (4-2).
3. The reactor sound insulation and noise reduction device that is easy to disassemble and assemble according to claim 2, characterized in that: The first oil tank mounting plate (4-1) and the second oil tank mounting plate (4-2) are both provided with second mounting holes, and the second mounting holes are blind holes.
4. The reactor sound insulation and noise reduction device that is easy to disassemble and assemble according to claim 2, characterized in that: A first mounting plate (3-1) is arranged above the sound insulation plate (2), and a second mounting plate (3-2) is arranged below the sound insulation plate (2); the first mounting plate (3-1) and the second mounting plate (3-2) are respectively fixed to a first oil tank mounting plate (4-1) and a second oil tank mounting plate (4-2).
5. The reactor sound insulation and noise reduction device that is easy to disassemble and assemble according to claim 4, characterized in that: The first mounting plate (3-1) and the second mounting plate (3-2) are both provided with a first mounting hole, and the first mounting hole and the second mounting hole are symmetrically arranged.
6. The reactor sound insulation and noise reduction device that is easy to disassemble and assemble according to claim 4, characterized in that: The first mounting plate (3-1) and the second mounting plate (3-2) are respectively pried with the first oil tank mounting plate (4-1) and the second oil tank mounting plate (4-2) by means of bolts.
7. The reactor sound insulation and noise reduction device that is easy to disassemble and assemble according to claim 4, characterized in that: A vibration damping pad (5) is arranged between the first mounting plate (3-1) and the first oil tank mounting plate (4-1).
8. The reactor sound insulation and noise reduction device that is easy to disassemble and assemble according to claim 1, characterized in that: The sound insulation board (2) comprises an outer shell (6) and sound insulation cotton (7), and the sound insulation cotton (7) is closely attached to the inner wall of the outer shell (6).
9. The reactor sound insulation and noise reduction device that is easy to disassemble and assemble according to claim 8, characterized in that: The housing (6) is a metal housing.
10. The reactor sound insulation and noise reduction device that is easy to disassemble and assemble according to claim 8, characterized in that: The housing (6) is connected to the first mounting plate (3-1) and the second mounting plate (3-2) by welding.