A collector carbon brush assembly
By designing insertion and fixing components that are easy to disassemble and install, as well as lifting and adjusting components, the problem of inconvenient disassembly and assembly and maintenance of the current collector carbon brush assembly is solved, and the flexible adaptation of the carbon brush body and efficient use of the equipment are achieved.
Patent Information
- Application Number
- CN202421455852.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-25
AI Technical Summary
Existing current collector carbon brush components are not convenient for disassembly, maintenance and replacement of parts.
A current collector carbon brush assembly is designed, adopting a structure of insertion and fixing components, so that the brush mechanism can be easily disassembled and installed, while achieving flexible adaptation of the carbon brush body through lifting and adjusting components.
It realizes the convenient disassembly and assembly of the current collector carbon brush components, ensures that the carbon brush body can adapt to power supply rails of different distances and angles, and improves the flexibility and service life of the equipment.
Smart Images

Figure CN222735536U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of current collectors, in particular to a current collector carbon brush assembly. Background Art
[0002] The collector is an electrical component that is widely used in the mobile control systems of various large-scale machinery and equipment, mainly used to transmit electrical energy, signals and data. The collector has different applications and names in different fields. For example, in electronic devices, the collector can be used as an electrode to collect electrons, while in generators, the collector is a device that converts the generated alternating current into pulsating current. In the busbar system, the collector directly transmits electrical energy to the electrical appliance through the sliding contact between the collector brush and the guide rail, realizing the mobile power supply of the system. The collector carbon brush block is the conductive part of the collector. The collector copper brush made of electrolytic copper and other alloy materials using powder metallurgy technology has good wear resistance and excellent conductivity. It not only ensures the safety of electrical equipment, but also can effectively transmit power, while running smoothly and with low noise.
[0003] For example, the Chinese patent publication number CN208173971U, "A Carbon Brush Collector", discloses a carbon brush collector, which relates to the technical field of electrical equipment. The carbon brush collector includes a mounting seat, a support rod, a movable rod, a collector brush and an elastic connector. The interior of the mounting seat is provided with a mounting groove. The support rod is located in the mounting groove, and the support rod has a relative mounting seat connecting end and a first movable end, and the mounting seat connecting end is connected to the mounting seat. The movable rod has a relative second movable end and a collector brush connecting end, and the first movable end is rotatably connected to the second movable end. The collector brush is detachably connected to the collector brush connecting end, and the collector brush is detachably connected to the collector brush connecting end. One end of the elastic member is connected to the support rod, and the other end of the elastic member is connected to the collector brush. The carbon brush collector can make up for the shortcomings of the small number of existing collectors and meet the needs of equipment.
[0004] However, in actual use, it is inconvenient to disassemble and assemble. The carbon brushes of the collector will constantly contact and wear during use. It is not convenient to disassemble and assemble the carbon brushes of the collector, and it is not convenient to maintain and replace parts of the carbon brushes of the collector. Therefore, a current collector carbon brush assembly is proposed to solve the above-mentioned problems. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide a collector carbon brush assembly in view of the deficiencies in the above-mentioned prior art.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is: a collector carbon brush assembly, including a collector body, a slide rail fixedly connected above the collector body, a sliding seat slidably connected above the slide rail, a brush mechanism is arranged above the sliding seat, a fixed assembly is arranged on the front of the sliding seat, the fixed assembly includes a mounting plate, the mounting plate is fixedly connected to the front of the collector body, a guard plate is fixedly connected to the front of the mounting plate, a fixing plate is movably fitted between the guard plate and the mounting plate, the fixing plate is fixedly connected to the front of the sliding seat, an insertion assembly is arranged on the front of the fixing plate, the insertion assembly includes an insertion block, the insertion block movably penetrates the guard plate and the front of the fixing plate, the insertion block is plugged into the front of the mounting plate, and a safety assembly is arranged on the left side of the insertion block When it is necessary to disassemble the brush mechanism, first pull the top plate toward the front so that the top plate drives the plug block to be pulled out from the front of the mounting plate and the fixed plate. As the plug block moves toward the front, it will drive the toggle lever to toggle the baffle toward the front, and the baffle will move away from the left side of the fixed plate. At this time, the plug block will also cancel the fixation of the fixed plate. By sliding the sliding seat to the left on the slide rail, the fixed plate can be passed through the opening on the left side of the baffle plate to remove the sliding seat, thereby achieving the purpose of disassembling the brush mechanism. When it is necessary to install, align the sliding seat with the left side of the slide rail and insert it. As the sliding seat moves, pull the top plate toward the front to prevent obstruction by the plug block and the baffle bar. When the sliding seat slides into place, by loosening the top plate, the plug block will fix the fixed plate, and the baffle bar will also block the left side of the fixed plate to fix the sliding seat, thereby achieving the purpose of installing the brush mechanism.
[0007] Preferably, the insertion assembly further comprises a top sheet, the top sheet is fixedly connected to the front side of the insertion block, and a first spring is elastically connected between the top sheet and the guard plate.
[0008] Preferably, the insurance component includes a support plate, which is fixedly connected to the front of the guard plate, and the right side of the support plate is rotated by a torsion spring and elastically connected to a baffle bar, a toggle rod is movably fitted under the baffle bar, and the toggle rod is fixedly connected to the top of the plug block.
[0009] Preferably, the brush mechanism comprises a lifting assembly and an adjusting assembly, the lifting assembly is arranged above the sliding seat, and the adjusting assembly is arranged above the lifting assembly.
[0010] Preferably, the lifting assembly includes a telescopic sleeve, the telescopic sleeve is fixedly connected to the top of the sliding seat, a telescopic strip is slidably connected to the top of the telescopic sleeve, a bearing seat is fixedly connected to the top of the telescopic strip, and a second spring is elastically connected between the bearing seat and the top of the sliding seat.
[0011] Preferably, the adjustment component includes an articulated seat, which is fixedly connected to the top of the bearing seat, a carbon brush body is hinged on the top of the articulated seat, and an elastic sheet is fixedly connected to the bottom of the carbon brush body, and the bottom of the elastic sheet is movably fitted with the top of the bearing seat, and the movement of the collector body will drive the carbon brush body to slide on the power supply rail, and the second spring will support the bearing seat so that the carbon brush body is always fitted on the power supply rail. When the distance between the power supply rail and the collector body changes, the second spring will be compressed or released, and drive the telescopic strip to be able to extend and retract above the telescopic sleeve, so that the bearing seat can be raised and lowered according to the distance between the collector body and the power supply rail, so that the carbon brush body can fit the power supply rail. When the angle of a part of the power supply rail changes, the carbon brush body will adapt to the angle under the action of the articulated seat, and the elastic sheet will also exert elastic force to make the carbon brush body fit the power supply rail, thereby ensuring the flexibility of the carbon brush body.
[0012] The utility model adopts the above technical solution, which can bring the following beneficial effects:
[0013] 1. The collector carbon brush assembly fixes the fixing assembly by inserting the assembly so that the brush mechanism is installed on the collector body. When disassembling, the fixing of the insurance assembly is also released by releasing the fixing of the inserting assembly, which facilitates disassembly and assembly.
[0014] 2. This collector carbon brush assembly enables the carbon brush body to adapt to different distances and angles when sliding on the guide rail through the lifting assembly and the adjusting assembly, which facilitates the carbon brush body to fit the guide rail. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is the right view of the overall structure of the utility model;
[0017] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure in the middle.
[0018] In the figure: 1. collector body; 2. slide rail; 3. sliding seat; 4. brush mechanism; 5. fixing assembly; 501. mounting plate; 502. guard plate; 503. fixing plate; 6. insertion assembly; 601. plug-in block; 602. top plate; 603. first spring; 7. insurance assembly; 701. support plate; 702. torsion spring; 703. baffle bar; 704. toggle lever; 8. lifting assembly; 801. telescopic sleeve; 802. telescopic bar; 803. bearing seat; 804. second spring; 9. adjustment assembly; 901. hinged seat; 902. carbon brush body; 903. elastic sheet. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-3 , one embodiment of the utility model is: a collector carbon brush assembly, including a collector body 1, a slide rail 2 is fixedly connected above the collector body 1, a slide seat 3 is slidably connected above the slide rail 2, the slide seat 3 will not fall off from the top of the slide rail 2, and can only slide out from the left and right ends of the slide rail 2, a brush mechanism 4 is arranged above the slide seat 3, a fixing component 5 is arranged on the front of the slide seat 3, the fixing component 5 includes a mounting plate 501, the mounting plate 501 is fixedly connected to the front of the collector body 1, a guard plate 502 is fixedly connected to the front of the mounting plate 501, a fixing plate 503 is movably fitted between the guard plate 502 and the mounting plate 501, the guard plate 502 and the fixing plate 503 are L-shaped, the fixing plate 503 is fixedly connected to the front of the sliding seat 3, an insertion component 6 is arranged on the front of the fixing plate 503, the insertion component 6 includes an insert block 601, the insert block 601 It is movably connected to the front of the guard plate 502 and the fixed plate 503, and the plug block 601 is plugged into the mounting plate 501 at the front. The insertion component 6 also includes a top plate 602, which is fixedly connected to the front of the plug block 601, and a first spring 603 is elastically connected between the top plate 602 and the guard plate 502. A safety component 7 is arranged on the left side of the plug block 601, and the safety component 7 includes a support plate 701, which is fixedly connected to the front of the guard plate 502, and the right side of the support plate 701 is rotated by a torsion spring 702 and is elastically connected with a baffle 703. The torsion spring 702 will apply a torsion force in the left state to make the baffle 703 lean on the guard plate 502. At this time, the baffle 703 will block the left side of the fixed plate 503, and a toggle rod 704 is movably fitted under the baffle 703. The toggle rod 704 is L-shaped and fixedly connected to the top of the plug block 601.
[0021] Working principle: When the brush mechanism 4 needs to be disassembled, the top sheet 602 is first pulled forward, so that the top sheet 602 drives the plug 601 to be pulled away from the front of the mounting plate 501 and the fixed plate 503. As the plug 601 moves forward, it drives the toggle lever 704 to toggle the baffle 703 forward, and the baffle 703 moves away from the left side of the fixed plate 503. At this time, the plug 601 also cancels the fixation of the fixed plate 503. By sliding the sliding seat 3 to the left on the slide rail 2, the fixed plate 503 passes through the baffle plate 502. The opening on the left side is used to disassemble the sliding seat 3 to achieve the purpose of disassembling the brush mechanism 4. When it needs to be installed, the sliding seat 3 is aligned with the left side of the slide rail 2 and inserted. As the sliding seat 3 moves, the top plate 602 is pulled toward the front to prevent the plug block 601 and the blocking bar 703 from blocking. When the sliding seat 3 slides into place, by loosening the top plate 602, the plug block 601 will fix the fixing plate 503, and the blocking bar 703 will also block the left side of the fixing plate 503 to fix the sliding seat 3, thereby achieving the purpose of installing the brush mechanism 4.
[0022] See also Figure 1-3 On the basis of the above embodiments, in another embodiment of the utility model, the brush mechanism 4 includes a lifting assembly 8 and an adjusting assembly 9, the lifting assembly 8 is arranged above the sliding seat 3, and the adjusting assembly 9 is arranged above the lifting assembly 8, the lifting assembly 8 includes a telescopic sleeve 801, the telescopic sleeve 801 is fixedly connected to the top of the sliding seat 3, a telescopic strip 802 is slidably connected to the top of the telescopic sleeve 801, and the telescopic strip 802 can be telescoped above the telescopic sleeve 801, a bearing seat 803 is fixedly connected to the top of the telescopic strip 802, and a second spring 804 is elastically connected between the bearing seat 803 and the top of the sliding seat 3, and the adjusting assembly 9 includes an articulated seat 901, the articulated seat 901 is fixedly connected to the top of the bearing seat 803, a carbon brush body 902 is hinged on the top of the articulated seat 901, the carbon brush body 902 is adapted to the collector body 1, and an elastic sheet 903 is fixedly connected below the carbon brush body 902, and the bottom of the elastic sheet 903 is movably fitted with the top of the bearing seat 803.
[0023] Working principle: As the collector body 1 moves, the carbon brush body 902 will slide on the power supply rail, and the second spring 804 will support the bearing seat 803 so that the carbon brush body 902 always fits on the power supply rail. When the distance between the power supply rail and the collector body 1 changes, the second spring 804 will be compressed or released, and drive the telescopic strip 802 to be able to extend and retract above the telescopic sleeve 801, so that the bearing seat 803 can be raised and lowered according to the distance between the collector body 1 and the power supply rail, so that the carbon brush body 902 can fit the power supply rail. When the angle of part of the power supply rail changes, the carbon brush body 902 will adapt to the angle under the action of the hinge seat 901, and the elastic sheet 903 will also exert elastic force to make the carbon brush body 902 fit the power supply rail, thereby ensuring the flexibility of the carbon brush body 902.
[0024] The utility model provides a collector carbon brush assembly. There are many methods and ways to implement the technical solution. The above is only the preferred implementation of the utility model. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the utility model. These improvements and modifications should also be regarded as the protection scope of the utility model. All components not specified in this embodiment can be implemented by existing technologies.
Claims
1. A collector carbon brush assembly, comprising a collector body (1), characterized in that: A slide rail (2) is fixedly connected to the top of the collector body (1), a slide seat (3) is slidably connected to the top of the slide rail (2), a brush mechanism (4) is arranged on the top of the slide seat (3), a fixing assembly (5) is arranged on the front of the slide seat (3), the fixing assembly (5) comprises a mounting plate (501), the mounting plate (501) is fixedly connected to the front of the collector body (1), a guard plate (502) is fixedly connected to the front of the mounting plate (501), and the guard plate (502) is fixedly connected to the front of the collector body (1). A fixing plate (503) is movably fitted between the mounting plates (501), the fixing plate (503) is fixedly connected to the front of the sliding seat (3), an insertion component (6) is arranged on the front of the fixing plate (503), the insertion component (6) comprises an insertion block (601), the insertion block (601) movably penetrates the front of the guard plate (502) and the fixing plate (503), the insertion block (601) is plugged into the front of the mounting plate (501), and a safety component (7) is arranged on the left side of the insertion block (601).
2. A collector carbon brush assembly according to claim 1, characterized in that: The insertion assembly (6) further comprises a top sheet (602), wherein the top sheet (602) is fixedly connected to the front face of the insertion block (601), and a first spring (603) is elastically connected between the top sheet (602) and the guard plate (502).
3. A collector carbon brush assembly according to claim 1, characterized in that: The safety assembly (7) comprises a support plate (701), wherein the support plate (701) is fixedly connected to the front of the guard plate (502), the right side of the support plate (701) is rotated by a torsion spring (702) and is elastically connected to a blocking bar (703), a toggle rod (704) is movably fitted under the blocking bar (703), and the toggle rod (704) is fixedly connected to the top of the plug block (601).
4. A collector carbon brush assembly according to claim 1, characterized in that: The brush mechanism (4) comprises a lifting component (8) and an adjusting component (9); the lifting component (8) is arranged above the sliding seat (3); and the adjusting component (9) is arranged above the lifting component (8).
5. A collector carbon brush assembly according to claim 4, characterized in that: The lifting assembly (8) comprises a telescopic sleeve (801), the telescopic sleeve (801) is fixedly connected to the top of the sliding seat (3), a telescopic strip (802) is slidably connected to the top of the telescopic sleeve (801), a bearing seat (803) is fixedly connected to the top of the telescopic strip (802), and a second spring (804) is elastically connected between the bearing seat (803) and the top of the sliding seat (3).
6. A collector carbon brush assembly according to claim 5, characterized in that: The adjustment assembly (9) comprises an articulated seat (901), wherein the articulated seat (901) is fixedly connected to the upper portion of the bearing seat (803), a carbon brush body (902) is hingedly connected to the upper portion of the articulated seat (901), an elastic sheet (903) is fixedly connected to the lower portion of the carbon brush body (902), and the lower portion of the elastic sheet (903) is movably fitted to the upper portion of the bearing seat (803).
Citation Information
Patent Citations
Carbon brush current collector
CN208173971U