Insulation paper shaping tooling

Abstract

The utility model discloses an insulating paper shaping tool, which is used for shaping several insulating papers outside the motor winding. The insulating paper is embedded in the slot body of the motor stator, and comprises a telescopic rod, at least one shaping end, and an angle adjustment component. The end of the telescopic rod is driven by an external driving end to enter or move out of the stator; the shaping end is arranged at the end of the telescopic rod, and the telescopic rod drives the shaping end to move; the angle adjustment component is arranged on the side of the shaping end close to the telescopic rod, and the angle adjustment component adjusts the angle of contact between the shaping end and several insulating papers. The utility model can solve the problem of folding edges generated when the insulating paper is placed in the motor slot body, and ensure that the insulating paper can be filled into the motor slot body smoothly and accurately. Both inward or outward folding edges can be effectively shaped, with strong applicability, simple operation, and low cost. The time for each shaping is short and efficient, which can reduce the assembly time of a single motor and save production costs.

Description

Technical Field

[0001] The utility model relates to the technical field of new energy automobile manufacturing, in particular to an insulating paper shaping tool. Background Art

[0002] The endurance and safety performance of new energy electric vehicles are very important performances, which directly determine the convenience, safety and scope of its actual use. The efficiency, life and insulation protection of the motor have a significant impact on the above-mentioned shape. Therefore, in order to improve the above-mentioned performance of the battery, the technicians in this field add insulating paper to the outside of the winding in the motor of the new energy vehicle to improve the overall efficiency of the motor, so as to provide electrical insulation protection and enhance the safety and stability of the motor. The insulating paper can prevent the windings, coils and other components inside the motor from electrical breakdown, short circuit or leakage to the outside when they come into contact with the outside world, thereby avoiding potential safety hazards. In addition, the insulating paper can also enhance the mechanical strength of the motor windings, reduce the impact of external vibrations on the windings, and further protect the safe operation of the motor. However, in actual production, the insulating paper itself is relatively soft, and when it is placed in the corresponding slot body in the motor, a large number of folding edges will be generated, some inward and some outward, stuck at the edge of the slot body. Therefore, the technicians must pause and spend a certain amount of time to shape the insulating paper to ensure that the position of the insulating paper is appropriate and the shape is up to standard, otherwise the folding edge of the insulating paper may affect the electrical performance and mechanical strength of the motor. Folding the edges inward or outward may change the gap between the winding and the magnetic pole, affecting the magnetic field distribution and electromagnetic efficiency of the motor. At the same time, folding the edges may also increase the thickness of the insulating paper, resulting in a decrease in the filling rate of the motor slot, which in turn affects the heat dissipation performance and operating efficiency of the motor, and thus affects the endurance of new energy electric vehicles. Utility Model Content

[0003] According to an embodiment of the utility model, in order to solve the above-mentioned deficiencies in the prior art, an insulating paper shaping tool is provided, which is used to shape a number of insulating papers on the outside of a motor winding, wherein the insulating papers are embedded in a slot body of a motor stator, and both ends of the several insulating papers are longer than the slot body, and comprise a telescopic rod, at least one shaping end, and an angle adjustment component, wherein the end of the telescopic rod is driven by an external driving end to enter or move out of the stator; the shaping end is arranged at the end of the telescopic rod, and the telescopic rod drives the shaping end to move; the angle adjustment component is arranged at a side of the shaping end close to the telescopic rod, and the angle adjustment component adjusts the contact angle between the shaping end and the several insulating papers.

[0004] Preferably, the end of the telescopic rod is provided with three shaped ends.

[0005] Preferably, the telescopic rod drives the shaping end to move along the circumferential direction of the stator by self-rotation.

[0006] Preferably, the shaping end is a cylinder, and the direction of the rotation axis of the cylinder forms a certain angle with the circumferential direction of the stator.

[0007] Preferably, the end of the shaping end away from the telescopic rod is plate-shaped.

[0008] Preferably, the end of the shaping end away from the telescopic rod is in the shape of a hemisphere.

[0009] Preferably, the surface roughness of the hemisphere is greater than that of other positions of the shaping end.

[0010] Preferably, the hemisphere is of elastic material.

[0011] Preferably, the angle adjustment assembly comprises a base, a driver and a bracket, the bracket is arranged on the base, and the driver drives the bracket to drive the shaping end to move.

[0012] Preferably, a plurality of brackets are provided on the base, and the driver can drive the plurality of brackets to merge at the central axis of the stator.

[0013] The insulating paper shaping tool according to the embodiment of the utility model can solve the problem of folding the insulating paper when it is placed in the motor slot, and ensure that the insulating paper can be filled into the motor slot smoothly and accurately. Both inward and outward folds can be effectively shaped. The tool has strong applicability, simple operation, and low cost. The shaping time is short and efficient each time. Therefore, it can reduce the assembly time of a single motor and save production costs while ensuring the electrical performance and mechanical strength of the motor.

[0014] It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the technology as claimed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is an overall schematic diagram of an insulating paper shaping tool according to an embodiment of the utility model;

[0016] Figure 2 It is a schematic diagram of the shaping end portion of the insulating paper shaping tool according to an embodiment of the utility model;

[0017] Figure 3 The figure is a schematic diagram of the interior of the insulating paper shaping tool according to an embodiment of the utility model. DETAILED DESCRIPTION

[0018] The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings to further illustrate the present invention.

[0019] First, combine Figures 1 to 3 The insulating paper shaping tooling according to the embodiment of the utility model is widely used in motor manufacturing, motor maintenance and modification, etc. In this embodiment, the focus is on the manufacturing of new energy electric vehicle motors, which is used to shape several insulating papers outside the motor windings. The insulating paper is embedded in the motor stator 1 (such as Figure 1 ) of the tank body 2 (as shown) Figure 2 As shown), the ends 6 of several insulating papers (as shown Figure 3 As shown in the figure, it is longer than the tank body 2, and this is used as an example for explanation.

[0020] like Figures 1 to 3 As shown, the insulating paper shaping tool of the embodiment of the utility model comprises a telescopic rod 3, at least one shaping end 4, and an angle adjustment component 5.

[0021] Specifically, Figures 1 to 3 As shown, the end of the telescopic rod 3 is driven by the external driving end to enter or move out of the stator 1. Through the movement of the telescopic rod 3, the tooling can accurately locate the position of the insulating paper that needs to be shaped, and adjust the contact position with the insulating paper as needed to achieve precise shaping; the shaping end 4 is arranged at the end of the telescopic rod 3, and the telescopic rod 3 drives the shaping end 4 to move. The design of the shaping end 4 can ensure that the insulating paper will not be damaged during the shaping process, and at the same time, the folded edge can be effectively pushed out from the slot body 2 to reduce the generation of folded edges; the angle adjustment component 5 is arranged on the side of the shaping end 4 close to the telescopic rod 3. The angle adjustment component 5 adjusts the contact angle between the shaping end 4 and a number of insulating papers. Since the shape of the slot body 2 of the motor stator 1 and the folded edge of the insulating paper may be different, the design of the angle adjustment component 5 can flexibly adjust the angle of the shaping end 4 to adapt to different shaping requirements and ensure the uniformity and consistency of the shaping effect.

[0022] Preferably, if Figure 3 As shown, the end of the telescopic rod 3 is provided with three shaping ends 4. The three shaping ends 4 can simultaneously process the insulating paper at different positions in the slot body 2 of the motor stator 1, which just improves the shaping efficiency. More settings will increase the cost.

[0023] Preferably, the telescopic rod 3 drives the shaping end 4 to move circumferentially along the stator 1 by self-rotation. The self-rotation design of the telescopic rod 3 allows the shaping end 4 to move circumferentially along the stator 1. There is no need to move the entire shaping end 4 horizontally, so the entire circumference of the stator 1 slot body 2 can be covered, further improving the shaping efficiency and convenience.

[0024] Preferably, if Figure 2 , 3 As shown, the shaping end 4 is a cylinder, and the direction of the rotating axis of the cylinder is at a certain angle and a certain inclination angle with the circumference of the stator 1, so as to better adapt to insulating papers of different shapes and sizes, ensure that the shaping effect is more fitting and accurate, and the cylinder saves space and is convenient for entering and exiting the center of the stator 1.

[0025] Preferably, the end of the shaping end 4 away from the telescopic rod 3 is plate-shaped (not shown in the figure). The plate-shaped design increases the contact area between the shaping end 4 and the insulating paper, thereby improving the shaping effect and stability.

[0026] Preferably, if Figure 2 , 3As shown, the end of the shaping end 4 away from the telescopic rod 3 is in the shape of a hemisphere 41. The design of the hemisphere 41 allows the shaping end 4 to contact the folded edge at points, which can better adapt to various folding situations, has stronger adaptability, and provides a more uniform shaping force.

[0027] Preferably, the surface roughness of the hemisphere is greater than that of other positions of the shaping end 4. Increasing the surface roughness of the hemisphere can increase the friction between the hemisphere and the insulating paper, making the shaping process more stable and reliable. This helps prevent the insulating paper from sliding or moving during the shaping process, ensuring the accuracy of the shaping effect.

[0028] Preferably, the hemisphere is made of elastic material, which can reduce damage and stress concentration to the insulating paper during the shaping process, thereby ensuring the integrity and electrical performance of the insulating paper.

[0029] Preferably, if Figure 3 As shown, the angle adjustment component 5 includes a base 51, a driver and a bracket 52. The bracket 52 is arranged on the base 51. The driver drives the bracket 52 to move the shaping end 4. This design makes the angle adjustment component 5 more flexible and adjustable. By driving the bracket 52 to move, the angle and position of the shaping end 4 can be accurately adjusted to adapt to different shapes and sizes of insulating paper and different models of motor stators 1.

[0030] Preferably, if Figure 3 As shown, a plurality of brackets 52 are provided on the base 51, and the driver can drive the plurality of brackets 52 to merge at the central axis of the stator 1, so as to achieve better storage, facilitate entry and exit of the stator 1, and will not damage the insulating paper.

[0031] When in use, the shaping tool drives the shaping end 4 to move along the circumference of the stator 1 through the rotation of the telescopic rod 3, and uses the driver of the angle adjustment component 5 to accurately adjust the angle and position of the shaping end 4 to adapt to insulating paper of different shapes and sizes. The angle adjustment component 5 can also be stored when entering and exiting the center of the stator 1, and the shaping end is opened at the specified position. In addition, during the shaping process, the shaping effect can be monitored in real time through the control system, and relevant parameters can be adjusted as needed to ensure the shaping quality and efficiency.

[0032] Above, refer to Figures 1 to 3 The insulating paper shaping tool according to the embodiment of the utility model is described, which can solve the folding problem of the insulating paper when it is placed in the motor slot 2, and ensure that the insulating paper can be filled into the motor slot 2 smoothly and accurately. Both inward or outward folds can be effectively shaped. The tool has strong applicability, simple operation, and low cost. The shaping time is short and efficient each time. Therefore, it can reduce the assembly time of a single motor and save production costs while ensuring the electrical performance and mechanical strength of the motor.

[0033] In the description of the present invention, it should be noted that, unless otherwise specified, “plurality” means two or more than two; the orientations or positional relationships indicated by terms such as “upper”, “lower”, “left”, “right”, “inside”, “outside”, “top”, and “bottom” are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0034] It should be noted that, in this specification, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprises..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0035] Although the content of the utility model has been described in detail through the above preferred embodiments, it should be appreciated that the above description should not be considered as a limitation of the utility model. After reading the above content, various modifications and substitutions of the utility model will be obvious to those skilled in the art. Therefore, the protection scope of the utility model should be limited by the attached claims.

Claims

1. An insulating paper shaping tool, used for shaping a plurality of insulating papers outside a motor winding, wherein the insulating papers are embedded in a slot body of the motor stator, and the two ends of the plurality of insulating papers are longer than the slot body, characterized in that: Include: A telescopic rod, the end of which is driven by an external driving end to enter or move out of the stator; At least one shaping end, the shaping end is arranged at the end of the telescopic rod, and the telescopic rod drives the shaping end to move; An angle adjustment component is provided on a side of the shaping end close to the telescopic rod, and the angle adjustment component adjusts the contact angle between the shaping end and the plurality of insulating papers.

2. The insulating paper shaping tool according to claim 1, characterized in that: The end of the telescopic rod is provided with three shaping ends.

3. The insulating paper shaping tool as claimed in claim 2, characterized in that: The telescopic rod drives the shaping end to move along the circumferential direction of the stator through self-rotation.

4. The insulating paper shaping tool according to claim 1, characterized in that: The shaping end is a cylinder, and the direction of the rotation axis of the cylinder forms a certain angle with the circumferential direction of the stator.

5. The insulating paper shaping tool as claimed in claim 4, characterized in that: The end of the shaping end away from the telescopic rod is in a plate shape.

6. The insulating paper shaping tool as claimed in claim 4, characterized in that: The end of the shaping end away from the telescopic rod is in the shape of a hemisphere.

7. The insulating paper shaping tool according to claim 6, characterized in that: The surface roughness of the hemisphere is greater than that of other positions of the shaping end.

8. The insulating paper shaping tool as claimed in claim 7, characterized in that: The hemisphere is made of elastic material.

9. The insulating paper shaping tool according to claim 1, characterized in that: The angle adjustment component comprises a base, a driver and a bracket. The bracket is arranged on the base. The driver drives the bracket to drive the shaping end to move.

10. The insulating paper shaping tool according to claim 9, characterized in that: A plurality of brackets are arranged on the base, and the driver can drive the plurality of brackets to merge at the central axis of the stator.

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