An extrusion screw type puffing machine

By designing adjustable puffing outlet components, the problem that existing puffing machines are difficult to adjust the puffing particle size, and flexible adjustment of the puffing machine output particle size and cost reduction are achieved.

CN222737257UActive Publication Date: 2025-04-11WUHAN TIANYUAN QIANCHUAN FISHING GEAR CO LTD
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Patent Information

Application Number
CN202421511352.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-11
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

Existing puffers are difficult to adjust the particle size of puffed particles, cannot adapt to changes in the fishing environment, and the configuration of multiple models and types of puffing opportunities increases production costs.

Method used

An extruded spiral extruder is designed, employing an adjustable puffing outlet assembly, including the first and second ejection plates, to adjust the size of the overlapping portions of the ejection holes by relative rotation, thereby adjusting the particle size of the ejection particles.

Benefits of technology

It realizes flexible adjustment of the particle size of the puffed particles produced by the puffer, meets the requirements of different usage environments, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an extrusion screw-type puffing machine, which belongs to the technical field of puffing equipment. The extrusion puffing machine includes a mounting base, a screw extrusion assembly, a puffing outlet assembly and a pelletizing assembly. The screw extrusion assembly includes an extrusion motor, an extrusion screw and an extrusion barrel. The extrusion motor can drive the extrusion screw to rotate in the extrusion barrel, thereby rotating and extruding the material in the extrusion barrel, so that the material is extruded from the puffing outlet assembly to form different granular materials. In the extrusion screw-type puffing machine of the utility model, the puffing outlet assembly includes a first pellet outlet plate and a second pellet outlet plate. The first pellet outlet plate and the second pellet outlet plate are both provided with pellet outlet holes. The second pellet outlet plate can rotate relative to the first pellet outlet plate to adjust the size of the overlapping part of the pellet outlet holes on the two, thereby adjusting the cross-sectional size of the extruded material, so that the particle size of the puffed particles produced by the puffing machine can be adjusted, thereby meeting the particle size requirements of the puffed particles in different use environments.
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Description

Technical Field

[0001] The utility model relates to the technical field of puffing equipment, in particular to an extrusion screw-type puffing machine. Background Art

[0002] Extrusion puffing is a technology that uses an extruder to make finely crushed materials into puffed particles. The main process is as follows: the material is crushed and put into the extrusion barrel, and the rotating spiral is used to extrude the material to form a high-temperature, high-pressure gelatinized material, which is rapidly expanded and cooled, and then extruded through the extrusion hole, and then cut by a blade to form puffed particles.

[0003] The puffed particles extruded by the puffing machine are usually of a columnar structure, and the particle size of the puffed particles is usually determined by the size of the extrusion hole of the puffing machine and the cutting process of the blade (where the extrusion hole determines the cross-sectional size of the puffed particles, and the cutting process of the blade determines the length of the puffed particles). The particle size of the puffed particles extruded by the puffing machine (especially the cross-sectional size of the puffed particles) is usually difficult to adjust, and during fishing, as the fishing environment changes, the particle size of the required bait also needs to change accordingly. Therefore, the output of the existing puffing machine is difficult to adapt to the changes in the fishing environment, and the configuration of multiple models and types of puffing machines will increase production costs. Utility Model Content

[0004] The utility model aims to provide an extrusion screw-type puffing machine in view of the existing technical status, so that the particle size of the puffed particles produced by the puffing machine can be adjusted to meet the particle size requirements of the puffed particles in different use environments.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An extrusion screw-type puffing machine comprises a mounting base, a screw extrusion assembly, a puffing outlet assembly and a pelletizing assembly;

[0007] The screw extrusion assembly includes an extrusion motor, an extrusion screw and an extrusion barrel, wherein the extrusion motor and the extrusion barrel are fixed on the mounting base, the extrusion screw is rotatably arranged in the extrusion barrel, the end of the extrusion screw passes through the extrusion barrel and is connected to the extrusion motor, the extrusion barrel is provided with a feed port, and the end of the extrusion barrel away from the extrusion motor is an outlet end;

[0008] The puffing outlet assembly comprises a first particle outlet plate and a second particle outlet plate which are coaxially arranged, wherein the first particle outlet plate is fixed to the outlet end of the extrusion cylinder, and both the first particle outlet plate and the second particle outlet plate are provided with particle outlet holes, and the particle outlet holes on the first particle outlet plate correspond to the particle outlet holes on the second particle outlet plate one by one, and the two corresponding particle outlet holes overlap completely or partially, and the second particle outlet plate can be rotatably stacked and fixed on the first particle outlet plate, so that the size of the overlapping part of the corresponding particle outlet holes can be adjusted;

[0009] The pelletizing assembly comprises a pelletizing motor and a plurality of pelletizing blades arranged on an output shaft of the pelletizing motor, wherein the pelletizing blades are used to cut off the extruded material in the discharge port.

[0010] Furthermore, the feed port is also connected to a feed funnel.

[0011] Furthermore, a support seat is provided on the mounting base, and the extrusion cylinder is supported on the support seat. A clamping ring with a half-ring structure is also provided on the support seat, and the clamping ring presses the extrusion cylinder onto the support seat.

[0012] Furthermore, a reduction transmission box is provided on the mounting base, and a reduction transmission assembly is provided in the reduction transmission box. The reduction transmission assembly is connected to the output shaft of the extrusion motor and the extrusion screw.

[0013] Furthermore, the first particle outlet plate is provided with a plurality of mounting studs, the second particle outlet plate is provided with a plurality of arc grooves, each of the mounting studs passes through one of the arc grooves, and the mounting studs are also provided with locking nuts, and the locking nuts press the second particle outlet plate onto the first particle outlet plate.

[0014] Furthermore, the particle outlet holes on the first particle outlet plate and the second particle outlet plate are the same in size and shape.

[0015] Furthermore, the particle outlet holes on the first particle outlet plate and the second particle outlet plate are both elliptical holes, and the ratio of their major axis to minor axis is 3:2.

[0016] Furthermore, a puffing plate is provided between the puffing outlet assembly and the outlet end, the puffing plate is provided with puffing holes axially, and the first particle outlet plate is fixed on the puffing plate.

[0017] Furthermore, a pelletizing support platform is provided on the mounting base, a sliding support plate is provided on the pelletizing support platform, the cutting motor is slidably arranged on the sliding support plate, a fixing bolt is provided on the sliding support plate, and the fixing bolt fixes the cutting motor.

[0018] Furthermore, a limiting support hole is also provided on the second particle outlet plate, and the output shaft end of the cutting motor is rotatably installed in the limiting support hole through a rotating bearing.

[0019] The beneficial effects of the utility model are:

[0020] The extrusion screw-type puffing machine comprises a mounting base, a screw extrusion assembly, a puffing outlet assembly and a pelletizing assembly. The screw extrusion assembly comprises an extrusion motor, an extrusion screw and an extrusion barrel. The extrusion motor can drive the extrusion screw to rotate in the extrusion barrel, thereby rotating and extruding the material in the extrusion barrel, so that the material is gelatinized under high temperature and high pressure, and extruded from the particle outlet hole of the puffing outlet assembly, and then cut by the pelletizing assembly to form granular puffed particles. The puffing outlet assembly comprises a first particle outlet plate and a second particle outlet plate which are coaxially arranged. The first particle outlet plate and the second particle outlet plate are provided with one-to-one corresponding particle outlet holes, and the second particle outlet plate can rotate relative to the first particle outlet plate, and the size of the overlapping part of the two corresponding particle outlet holes can be adjusted, thereby adjusting the cross-sectional size of the extruded material, so that the particle size of the puffed particles produced by the puffing machine can be adjusted, thereby meeting the particle size requirements of the puffed particles in different use environments. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of an extrusion screw-type puffing machine of the utility model;

[0022] Figure 2 yes Figure 1 The enlarged view of point A in the middle;

[0023] Figure 3 This is a structural schematic diagram of an extrusion outlet assembly in an extrusion screw-type extruder of the utility model;

[0024] Figure 4 The utility model is a structural schematic diagram of a first particle discharging plate in an extrusion screw-type puffing machine.

[0025] Marking instructions: 1. Installation base, 11. Reduction gear box, 12. Support seat, 13. Clamping ring, 2. Extrusion cylinder, 21. Puffing plate, 22. Puffing hole, 23. Feeding funnel, 3. Extrusion screw, 4. Extrusion motor, 5. Cutting motor, 51. Sliding support plate, 52. Rotating bearing, 6. First pellet outlet plate, 61. Pellet outlet hole, 62. Installation stud, 7. Second pellet outlet plate, 71. Arc groove, 72. Limit support hole, 8. Cutting blade. DETAILED DESCRIPTION

[0026] The utility model will be further described below in conjunction with the accompanying drawings.

[0027] See also Figures 1 to 4 As shown, an embodiment of the utility model provides an extrusion screw-type puffing machine, comprising a mounting base 1, a screw extrusion assembly, a puffing outlet assembly and a pelletizing assembly.

[0028] The screw extrusion assembly includes an extrusion motor 4, an extrusion screw 3 and an extrusion barrel 2. The extrusion motor 4 and the extrusion barrel 2 are fixed on the mounting base 1. The extrusion screw 3 is rotatably arranged in the extrusion barrel 2. One end of the extrusion barrel 2 is the outlet end, and the other end is the driving end. The end of the extrusion screw 3 passes through the driving end of the extrusion barrel 2 and is connected to the extrusion motor 4. A feed port is provided above the extrusion barrel 2, and the end of the extrusion barrel 2 away from the extrusion motor 4 is the outlet end. A feed hopper 23 is connected to the feed port, and the feed hopper 23 is used to introduce the material to be expanded into the extrusion barrel 2. The extrusion motor 4 is used to drive the extrusion screw 3 to rotate, so as to extrude the material to be expanded toward the outlet end.

[0029] The puffing outlet assembly is arranged on the outlet end of the extrusion cylinder 2, and the puffing outlet assembly includes a first particle outlet plate 6 and a second particle outlet plate 7 which are coaxially arranged. The first particle outlet plate 6 is fixed to the outlet end of the extrusion cylinder 2. The first particle outlet plate 6 and the second particle outlet plate 7 are both provided with particle outlet holes 61. The particle outlet holes 61 on the first particle outlet plate 6 and the particle outlet holes 61 on the second particle outlet plate 7 correspond to each other one by one. The two corresponding particle outlet holes 61 overlap in whole or in part, and the overlapping part of the two forms a particle outlet channel. The second particle outlet plate 7 can be rotatably stacked and fixed on the first particle outlet plate 6, so that the size of the particle outlet channel formed by the corresponding particle outlet holes 61 can be adjusted, thereby adjusting the cross-sectional size of the extrudate.

[0030] The pelletizing assembly includes a cutting motor 5 and a plurality of cutting blades 8 arranged on the output shaft of the cutting motor 5. The cutting blades 8 are used to rotate under the drive of the cutting motor 5, so as to cut the extruded material in the pelletizing channel to form granular expanded material. In this embodiment, a pelletizing support platform is also provided on the mounting base 1, and a sliding support plate 51 is provided on the pelletizing support platform. The sliding support plate 51 is provided with a strip-shaped slide groove (not shown in the figure). The cutting motor 5 can be slidably arranged on the sliding support plate 51. The sliding support plate 51 is provided with a fixing bolt, which is used to fix the cutting motor 5. The fixing bolt can slide in the strip-shaped slide groove to adjust the relative position of the cutting blade 8 relative to the pelletizing assembly (i.e., the distance between the cutting blade 8 and the second pelletizing plate 7), thereby adjusting the length of the expanded material cut by the cutting blade 8 at a fixed speed.

[0031] In the above structure, the puffing outlet assembly can adjust the size of the pellet outlet channel by relatively rotating the first pellet outlet plate 6 and the second pellet outlet plate 7 to adjust the cross-sectional size of the extruded material, and the pelletizing assembly can adjust the spacing of the cutting blade 8 relative to the second pellet outlet plate 7 to adjust the length of the puffed material, so that the particle size of the puffed particles produced by the puffing machine can be adjusted, thereby meeting the particle size requirements of the puffed particles in different usage environments.

[0032] Preferably, the mounting base 1 is also provided with a support base 2, the extrusion cylinder 2 is supported on the support base 12, and the support base 2 is also provided with a clamping ring 13 with a half ring structure, the clamping ring 13 presses the extrusion cylinder 2 onto the support base 2, the support base 2 and the clamping ring 13 can ensure the stability of the mounting structure of the extrusion cylinder 2 and reduce its vibration during operation. In this embodiment, the extrusion cylinder 2 is a multi-section structure, which can make it easy to disassemble and clean. The mounting base 1 is also provided with a reduction gear box 11, and a reduction gear assembly is provided in the reduction gear box 11, and the reduction gear assembly connects the output shaft of the extrusion motor 4 and the extrusion screw 3.

[0033] Preferably, the first particle outlet plate 6 is provided with a plurality of mounting studs 62, and the second particle outlet plate 7 is provided with a plurality of arcuate grooves 71 of strip-shaped structure, each of the mounting studs 62 passes through one of the arcuate grooves 71, and the structure of the arcuate grooves 71 and the mounting studs 62 can ensure rotation relative to the first particle outlet plate 6. The mounting studs 62 are also provided with locking nuts, and the locking nuts press the second particle outlet plate 7 onto the first particle outlet plate 6.

[0034] Preferably, the particle outlet holes 61 on the first particle outlet plate 6 and the second particle outlet plate 7 are of the same size and shape. The particle outlet holes 61 on the first particle outlet plate 6 and the second particle outlet plate 7 are both elliptical holes, and the ratio of the major axis to the minor axis is 3:2. The particle outlet holes 61 are set to be elliptical so that the particle outlet channel formed by the partial staggering of the particle outlet holes 61 on the first particle outlet plate 6 and the second particle outlet plate 7 can be as close to a circle as possible.

[0035] Preferably, a puffing plate 21 is further provided between the puffing outlet assembly and the outlet end, and the puffing plate 21 is axially provided with a puffing hole 22. The first particle outlet plate 6 is fixed on the puffing plate 21. The puffing hole 22 can ensure the puffing pressure of the puffing machine to be stable and not be affected by the size change of the particle outlet channel.

[0036] Preferably, the mounting base 1 is further provided with a pelletizing support platform, the pelletizing support platform is provided with a sliding support plate 51, the cutting motor 5 is slidably arranged on the sliding support plate 51, the sliding support plate 51 is provided with a fixing bolt, and the fixing bolt fixes the cutting motor 5. The second pellet discharging plate 7 is further provided with a limit support hole 72, and the output shaft end of the cutting motor 5 is rotatably installed in the limit support hole 72 through a rotating bearing 52.

[0037] In general, the extrusion screw type puffing machine includes a mounting base 1, a screw extrusion assembly, a puffing outlet assembly and a pelletizing assembly. The screw extrusion assembly includes an extrusion motor 4, an extrusion screw 3 and an extrusion barrel 2. The extrusion motor 4 can drive the extrusion screw 3 to rotate in the extrusion barrel 2, thereby rotating and extruding the material in the extrusion barrel 2, so that it is gelatinized under high temperature and high pressure, and extruded from the particle outlet hole 61 of the puffing outlet assembly, and then cut by the pelletizing assembly to form granular puffed particles, wherein the puffing outlet assembly includes a first particle outlet plate 6 and a second particle outlet plate 7 which are coaxially arranged. The first particle outlet plate 6 and the second particle outlet plate 7 are provided with one-to-one corresponding particle outlet holes 61, and the second particle outlet plate 7 can rotate relative to the first particle outlet plate 6, and the size of the overlapping part of the two corresponding particle outlet holes 61 can be adjusted, thereby adjusting the cross-sectional size of the extruded material, so that the particle size of the puffed particles produced by the puffing machine can be adjusted, thereby meeting the particle size requirements of the puffed particles in different use environments.

[0038] Of course, the above are only preferred implementations of the present utility model, and are not intended to limit the scope of use of the present utility model. Therefore, any equivalent changes made to the principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. An extrusion screw type puffing machine, characterized in that: It includes a mounting base, a screw extrusion assembly, an expansion outlet assembly and a pelletizing assembly; The screw extrusion assembly includes an extrusion motor, an extrusion screw and an extrusion barrel, wherein the extrusion motor and the extrusion barrel are fixed on the mounting base, the extrusion screw is rotatably arranged in the extrusion barrel, the end of the extrusion screw passes through the extrusion barrel and is connected to the extrusion motor, the extrusion barrel is provided with a feed port, and the end of the extrusion barrel away from the extrusion motor is an outlet end; The puffing outlet assembly comprises a first particle outlet plate and a second particle outlet plate which are coaxially arranged, wherein the first particle outlet plate is fixed to the outlet end of the extrusion cylinder, and both the first particle outlet plate and the second particle outlet plate are provided with particle outlet holes, and the particle outlet holes on the first particle outlet plate correspond to the particle outlet holes on the second particle outlet plate one by one, and the two corresponding particle outlet holes overlap completely or partially, and the second particle outlet plate can be rotatably stacked and fixed on the first particle outlet plate, so that the size of the overlapping part of the corresponding particle outlet holes can be adjusted; The pelletizing assembly comprises a pelletizing motor and a plurality of pelletizing blades arranged on an output shaft of the pelletizing motor, wherein the pelletizing blades are used to cut off the extruded material in the discharge port.

2. The extrusion screw type puffing machine according to claim 1, characterized in that: The feed port is also connected with a feed funnel.

3. The extrusion screw type puffing machine according to claim 1, characterized in that: The mounting base is also provided with a support seat, the extrusion cylinder is supported on the support seat, and the support seat is also provided with a clamping ring with a half ring structure, and the clamping ring presses the extrusion cylinder onto the support seat.

4. The extrusion screw type puffing machine according to claim 1, characterized in that: A reduction transmission box is also provided on the mounting base, and a reduction transmission assembly is provided in the reduction transmission box. The reduction transmission assembly is connected to the output shaft of the extrusion motor and the extrusion screw.

5. The extrusion screw type puffing machine according to claim 1, characterized in that: The first particle outlet plate is provided with a plurality of mounting studs, the second particle outlet plate is provided with a plurality of arc grooves, each of the mounting studs passes through one of the arc grooves, and the mounting studs are also provided with locking nuts, which press the second particle outlet plate onto the first particle outlet plate.

6. The extrusion screw type puffing machine according to claim 1, characterized in that: The particle outlet holes on the first particle outlet plate and the second particle outlet plate are the same in size and shape.

7. The extrusion screw type puffing machine according to claim 6, characterized in that: The particle outlet holes on the first particle outlet plate and the second particle outlet plate are both elliptical holes, and the ratio of their major axis to minor axis is 3:

2.

8. The extrusion screw type puffing machine according to claim 1, characterized in that: A puffing plate is further provided between the puffing outlet assembly and the outlet end, the puffing plate is axially provided with puffing holes, and the first particle outlet plate is fixed on the puffing plate.

9. The extrusion screw type puffing machine according to claim 6, characterized in that: The mounting base is also provided with a pelletizing support platform, the pelletizing support platform is provided with a sliding support plate, the cutting motor is slidably arranged on the sliding support plate, the sliding support plate is provided with fixing bolts, and the fixing bolts fix the cutting motor.

10. The extrusion screw-type puffing machine according to claim 9, characterized in that: The second particle outlet plate is also provided with a limit support hole, and the output shaft end of the cutting motor is rotatably installed in the limit support hole through a rotating bearing.

Citation Information

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