A tea oil separation device for extracting tea oil using water

By designing a device for tea oil separation, the separation filter cartridge is driven by a motor to rotate and centrifuge, and the inner wall is cleaned by cleaning the scraper and cleaning the scraper ring, the problem of particulate matter in the inner wall of the filter cartridge is solved, and the efficiency of tea oil separation is improved.

CN222738658UActive Publication Date: 2025-04-11ANHUI LONGCHENGSHAN CAMELLIA TECH DEV CO LTD
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Patent Information

Application Number
CN202421529886.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-04-11
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing rotary filter cartridge separation device is prone to the problem of particulate matter blocking the mesh during use, which affects the smooth throwing and separation efficiency of tea oil.

Method used

A tea oil separation device used for water extraction of tea oil is designed. By setting up a separation cylinder body and the separation cylinder cover together with the separation filter cartridge, the rotation centrifugation of the separation filter cartridge is realized using a motor, and the inner wall of the separation filter cartridge is cleaned by cleaning the scraper and cleaning the scraper ring to prevent particulate matter from being blocked.

Benefits of technology

It effectively prevents particulate matter from clogging the mesh, improves the efficiency and rate of tea oil separation, and ensures the smooth throwing of oil.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a tea oil separation device used in the water extraction of tea oil, belonging to the field of tea oil processing technology. It includes a frame (1), on which a separation cylinder (2) is fixedly installed. The upper surface of the separation cylinder (2) has an opening and a separation cylinder cover (3) is installed at the opening by a locking buckle. A feed pipe (4) is installed through the separation cylinder cover (3). A sealing plug (15) is threaded on the outer surface of the feed pipe (4). A discharge pipe (5) is installed through the lower surface of the separation cylinder (2) and a solenoid valve is installed on the discharge pipe (5). By setting the separation cylinder (2) and the separation cylinder cover (3) to work with the separation filter cylinder (6), the separation filter cylinder (6) is rotated and centrifuged by a motor (7). The inner wall of the rotating separation filter cylinder (6) can be cleaned by a cleaning scraper (9). The particulate matter thrown onto the inner wall of the separation filter cylinder (6) can be scraped off, effectively preventing the problem of reduced oil separation efficiency caused by particulate matter clogging the mesh.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tea oil processing, and in particular relates to a tea oil separation device used in the operation of extracting tea oil by water method. Background Art

[0002] Tea oil is the common name for camellia oil, also known as camellia oil and camellia seed oil. It is a pure natural high-grade edible vegetable oil extracted from the mature seeds of common camellia oil plants of the Theaceae family. It is golden or light yellow in color, pure in quality, clear and transparent, with a fragrant smell and pure taste. Camellia oil is commonly known as camellia, wild tea, and white flower tea. It is a high-quality edible oil plant unique to China. Camellia oil and tea are of the same genus but different species. The vegetable oils squeezed from their seeds are completely different. The former is called camellia oil and the latter is called tea seed oil.

[0003] There are many processes for tea oil processing, one of which is water extraction of tea oil. The water extraction method is a gentle method of extracting oil. It has the advantages of high quality of extracted oil, simple process equipment, low energy consumption, and no organic solvent residue.

[0004] During the tea oil extraction process, the particulate matter mixed in the tea oil needs to be separated, and the existing separation device is a filter cartridge rotary separation. However, during actual use, when the filter cartridge rotates, the particulate matter will also be swung and attached to the inner wall of the filter cartridge, and the particulate matter is prone to clogging the mesh. When the mesh is clogged, it will affect the smooth throwing out of the oil, and then affect the separation efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a tea oil separation device for use in water-based tea oil extraction operations, so as to solve the problem that the existing separation device proposed in the above background technology is a filter cartridge rotary separation, but during actual use, when the filter cartridge rotates, the particulate matter will also be thrown away and attached to the inner wall of the filter cartridge, and the particulate matter is prone to block the mesh. When the mesh is blocked, it will affect the smooth throwing out of the oil, thereby affecting the separation efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tea oil separation device used for water-based tea oil extraction, comprising a frame, a separation cylinder body is fixedly mounted on the frame, the upper surface of the separation cylinder body has an opening and a separation cylinder cover is mounted at the opening position by locking, a feed pipe is penetrated and installed on the separation cylinder cover, a sealing plug is threadedly installed on the outer surface of the feed pipe, a discharge pipe is penetrated and installed on the lower surface of the separation cylinder body and a solenoid valve is provided on the discharge pipe, a separation filter cartridge is movably arranged in the separation cylinder body and the bottom end of the feed pipe is located directly above the separation filter cartridge, a motor 1 is mounted on the lower surface of the separation cylinder body, and the motor 1 is installed on the lower surface of the separation cylinder body. The output shaft of machine one extends to the interior of the separation cylinder and is used in conjunction with the separation filter cartridge. A number of plate sleeves are installed in a circular array on the lower surface of the separation cylinder cover. An insert plate is movably inserted into the inner wall of the plate sleeve, and a cleaning scraper is fixedly installed on the insert plate. The cleaning scraper is fitted on the inner wall of the separation filter cartridge. A mounting shell is fixedly installed on the upper surface of the separation cylinder cover, and a mounting ring is movably provided on the outside of the mounting shell. A sliding rod is fixedly installed on the lower surface of the mounting ring. The sliding rod slides through the separation cylinder cover and extends to the inner wall of the separation cylinder. A cleaning scraper ring is fixedly installed on the bottom end of the sliding rod, and the cleaning scraper ring is fitted on the inner wall of the separation cylinder.

[0007] The above scheme is adopted, by setting a separation cylinder body and a separation cylinder cover for use with a separation filter cylinder, using a motor to realize the rotation and centrifugation of the separation filter cylinder, and using a cleaning scraper to clean the inner wall of the rotating separation filter cylinder, and to scrape off the particulate matter thrown onto the inner wall of the separation filter cylinder, thereby effectively preventing the particulate matter from clogging the mesh and causing the oil passing efficiency to decrease. By setting a mounting shell for use with a mounting ring, a sliding rod and a cleaning scraper ring, when the separation filter cylinder rotates to centrifuge the tea oil, the cleaning scraper ring can move up and down to scrape off the oil adhering to the inner wall of the separation cylinder, thereby improving the discharge rate of the tea oil after separation.

[0008] In the above solution, it should be noted that both the motor 1 and the motor 2 are electrically connected to an external power supply.

[0009] As a preferred embodiment, a sealing ring is fixedly mounted on the lower surface of the separation cylinder cover, and a sealing groove for inserting the sealing ring is opened on the upper surface of the separation cylinder body.

[0010] By adopting the above solution, the setting of the sealing ring can ensure good sealing properties between the separation cylinder body and the separation cylinder cover, thereby preventing tea oil from overflowing.

[0011] As a preferred embodiment, an arc-shaped slide plate is fixedly mounted on the lower surface of the plate sleeve, an annular slide groove is provided on the upper surface of the separation filter cartridge, and the arc-shaped slide plate is slidably mounted on the inner wall of the annular slide groove.

[0012] By adopting the above solution, the arc-shaped slide plate is used in conjunction with the annular slide groove to support the rotation process of the separation filter cartridge, improve the movement stability, and prevent the separation filter cartridge from shaking.

[0013] As a preferred embodiment, a mounting plate is fixedly mounted on the end of the output shaft of the motor 1, a plurality of locking protrusions are fixedly mounted on the upper surface of the mounting plate, a plurality of locking grooves are opened on the lower surface of the separation filter cartridge, and the locking protrusions and locking grooves are used in combination.

[0014] By adopting the above solution, the mounting plate cooperates with the locking protrusion to be locked into the locking groove, so that when the motor is started, the separation filter cartridge is driven to rotate through the mounting plate and the locking protrusion, thereby realizing rotary centrifugal separation.

[0015] As a preferred embodiment, rotating shafts are rotatably installed on the upper and lower side surfaces of the inner wall of the mounting shell, a reciprocating screw is fixedly installed between the two rotating shafts, a second motor is fixedly installed on the upper surface of the mounting shell, the output shaft of the second motor is fixedly connected to the rotating shaft at the upper position, a mounting plate is threadedly installed on the outer surface of the reciprocating screw, the mounting plate is fixed to the inner wall of the mounting ring, a plurality of guide rods are fixedly installed in the mounting shell, and the mounting plate is slidably installed on the outer surface of the guide rods.

[0016] By adopting the above scheme, motor 2 is used to drive the rotating shaft to drive the reciprocating screw to rotate, thereby driving the mounting plate to drive the mounting ring to move up and down, and then the cleaning scraper ring is driven up and down by the sliding rod, so that the oil adhering to the inner wall of the separation cylinder is quickly scraped off, and the guide rod can support and guide the up and down movement of the mounting plate to improve the movement stability.

[0017] As a preferred embodiment, a groove is provided on the side of the plug plate and a spring and a telescopic rod are fixedly installed in the groove, a clamping rod is fixedly installed between the spring and the telescopic rod, and a clamping hole for the clamping rod to be inserted is provided on the plate sleeve.

[0018] By adopting the above scheme, the elasticity of the spring is used to drive the card rod to be inserted into the card hole, so as to realize convenient disassembly and assembly of the plug board and the plate sleeve, and the telescopic rod is used to support the card rod to prevent shaking, thereby improving the stability of disassembly and assembly.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] The tea oil separation device used in the water method tea oil extraction operation is used by arranging a separation cylinder body and a separation cylinder cover to cooperate with a separation filter cylinder, using a motor to realize the rotation and centrifugation of the separation filter cylinder, and using a cleaning scraper to clean the inner wall of the rotating separation filter cylinder, and to scrape off the particulate matter thrown onto the inner wall of the separation filter cylinder, effectively preventing the particulate matter from clogging the mesh and causing the oil passing efficiency to be reduced;

[0021] The tea oil separation device used in the water-based tea oil extraction operation is used by setting a mounting shell in conjunction with a mounting ring, a sliding rod and a cleaning scraper ring. When the separation filter cylinder rotates to centrifuge the tea oil, the cleaning scraper ring moves up and down to scrape off the oil adhering to the inner wall of the separation cylinder, thereby increasing the discharge rate of the tea oil after separation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the utility model;

[0023] Figure 2 It is a schematic structural diagram of the cross section of the utility model;

[0024] Figure 3 It is a structural schematic diagram of the separation cylinder section of the utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the separation filter cartridge of the utility model;

[0026] Figure 5 This is a structural schematic diagram of the separation filter cartridge of the utility model from another angle;

[0027] Figure 6 This is a schematic diagram of the structure of the installation shell, the installation ring and the cleaning scraper ring of the utility model;

[0028] Figure 7 It is a structural schematic diagram of the installation shell section of the utility model;

[0029] Figure 8 This is a schematic diagram of the structure of the separation cylinder cover of the utility model;

[0030] Fig. 9 It is a structural schematic diagram of the cross section of the plate sleeve and the plug plate of the utility model.

[0031] In the figure: 1. frame; 2. separation cylinder; 3. separation cylinder cover; 4. feed pipe; 5. discharge pipe; 6. separation filter cartridge; 7. motor 1; 8. plate sleeve; 9. cleaning scraper; 10. mounting shell; 11. mounting ring; 12. sliding rod; 13. cleaning scraper ring; 14. sealing ring; 15. sealing plug; 16. mounting plate; 17. locking protrusion; 18. rotating shaft; 19. motor 2; 20. reciprocating screw; 21. mounting plate; 22. guide rod; 23. arc slide plate; 24. spring; 25. telescopic rod; 26. locking rod; 27. plug plate. DETAILED DESCRIPTION

[0032] See also Figure 1-9The utility model provides a tea oil separation device used for water-based tea oil extraction, comprising a frame 1, a separation cylinder 2 is fixedly mounted on the frame 1, an upper surface of the separation cylinder 2 is provided with an opening, and a separation cylinder cover 3 is mounted at the opening position by locking, a feed pipe 4 is penetrated and installed on the separation cylinder cover 3, a sealing plug 15 is threadedly installed on the outer surface of the feed pipe 4, a discharge pipe 5 is penetrated and installed on the lower surface of the separation cylinder 2, and the discharge pipe 5 is provided with a solenoid valve, a separation filter cartridge 6 is movably arranged in the separation cylinder 2, and the bottom end of the feed pipe 4 is located directly above the separation filter cartridge 6, a motor 7 is mounted on the lower surface of the separation cylinder 2, and the output shaft of the motor 7 extends to the separation cylinder The body 2 is used in conjunction with the separation filter cartridge 6. A plurality of plate sleeves 8 are installed in a circular array on the lower surface of the separation cartridge cover 3. An insert plate 27 is movably inserted into the inner wall of the plate sleeve 8. A cleaning scraper 9 is fixedly installed on the insert plate 27. The cleaning scraper 9 is arranged in close contact with the inner wall of the separation filter cartridge 6. A mounting shell 10 is fixedly installed on the upper surface of the separation cartridge cover 3. A mounting ring 11 is movably provided on the outside of the mounting shell 10. A sliding rod 12 is fixedly installed on the lower surface of the mounting ring 11. The sliding rod 12 slides through the separation cartridge cover 3 and extends to the inner wall of the separation cartridge body 2. A cleaning scraper ring 13 is fixedly installed on the bottom end of the sliding rod 12. The cleaning scraper ring 13 is arranged in close contact with the inner wall of the separation cartridge body 2.

[0033] A sealing ring 14 is fixedly installed on the lower surface of the separation cylinder cover 3, and a sealing groove for inserting the sealing ring 14 is opened on the upper surface of the separation cylinder body 2. The setting of the sealing ring 14 can ensure good sealing characteristics between the separation cylinder body 2 and the separation cylinder cover 3 to prevent tea oil from overflowing.

[0034] An arc-shaped slide plate 23 is fixedly installed on the lower surface of the plate sleeve 8, and an annular groove is opened on the upper surface of the separation filter cartridge 6. The arc-shaped slide plate 23 is slidably installed on the inner wall of the annular groove. The arc-shaped slide plate 23 is used in conjunction with the annular groove to support the rotation process of the separation filter cartridge 6, improve the movement stability, and prevent the separation filter cartridge 6 from shaking.

[0035] A mounting plate 16 is fixedly mounted on the end of the output shaft of the motor 7, and a plurality of latching protrusions 17 are fixedly mounted on the upper surface of the mounting plate 16. A plurality of latching grooves are provided on the lower surface of the separation filter cartridge 6. The latching protrusions 17 and the latching grooves are used in conjunction with each other. The mounting plate 16 cooperates with the latching protrusions 17 to be snapped into the latching grooves, so that when the motor 7 is started, the separation filter cartridge 6 is driven to rotate through the mounting plate 16 and the latching protrusions 17, thereby realizing rotary centrifugal separation.

[0036] A rotating shaft 18 is rotatably installed on the upper and lower side surfaces of the inner wall of the mounting shell 10, and a reciprocating screw 20 is fixedly installed between the two rotating shafts 18. A motor 2 19 is fixedly installed on the upper surface of the mounting shell 10, and the output shaft of the motor 2 19 is fixedly connected to the rotating shaft 18 at the upper position. A mounting plate 21 is threadedly installed on the outer surface of the reciprocating screw 20, and the mounting plate 21 is fixed to the inner wall of the mounting ring 11. A plurality of guide rods 22 are fixedly installed in the mounting shell 10, and the mounting plate 21 is slidably installed on the outer surface of the guide rod 22. The rotating shaft 18 is driven by the motor 2 19 to drive the reciprocating screw 20 to rotate, and then the mounting plate 21 is driven to drive the mounting ring 11 to move up and down, and then the cleaning scraper ring 13 is driven to move up and down through the sliding rod 12, so that the oil adhering to the inner wall of the separation cylinder 2 is quickly scraped off, and the guide rod 22 can support and guide the up and down movement of the mounting plate 21 to improve the movement stability.

[0037] A groove is provided on the side of the plug plate 27, and a spring 24 and a telescopic rod 25 are fixedly installed in the groove, a clamping rod 26 is fixedly installed between the spring 24 and the telescopic rod 25, and a clamping hole for the clamping rod 26 to be clamped into is provided on the plate sleeve 8. The elasticity of the spring 24 is used to drive the clamping rod 26 to be clamped into the clamping hole, so that the plug plate 27 and the plate sleeve 8 can be conveniently disassembled and assembled, and the telescopic rod 25 is used to support the clamping rod 26 to prevent shaking and improve the stability of disassembly and assembly.

[0038] When in use, the sealing plug 15 is screwed to inject the tea oil to be separated from the feed pipe 4. After injection, the sealing plug 15 is screwed on to start the motor 1 7 and the motor 2 19. The motor 1 7 drives the mounting plate 16 to rotate. The mounting plate 16 drives the separation filter cartridge 6 to rotate through the positioning protrusion 17 and the positioning groove to realize rotational centrifugation. The particulate matter remains inside the separation filter cartridge 6, and the oil is thrown out of the separation filter cartridge 6 and discharged from the discharge pipe 5. At the same time, the motor 2 19 drives the reciprocating screw 20 to rotate through the rotating shaft 18, thereby driving The mounting plate 21 drives the mounting ring 11 to move up and down, thereby driving the cleaning scraper ring 13 to move up and down through the sliding rod 12, so as to scrape off the oil adhering to the inner wall of the separation cylinder 2. After the operation is completed, open the lock and remove the separation cylinder cover 3. At this time, the arc-shaped slide plate 23 on the plate sleeve 8 is separated from the annular slide groove on the separation filter cylinder 6, and the cleaning scraper 9 is separated from the separation filter cylinder 6. The separation filter cylinder 6 can be pulled upward to be taken out for cleaning, and the clamping rod 26 is pressed to make the clamping rod 26 separate from the clamping hole, so that the cleaning scraper 9 can be unlocked and removed.

Claims

1. A tea oil separation device for extracting tea oil by water, characterized in that: The invention comprises a frame (1), on which a separation cylinder (2) is fixedly mounted, the upper surface of the separation cylinder (2) has an opening and a separation cylinder cover (3) is mounted at the opening position by means of a lock, a feed pipe (4) is installed through the separation cylinder cover (3), a sealing plug (15) is installed on the outer surface of the feed pipe (4) by means of a thread, a discharge pipe (5) is installed through the lower surface of the separation cylinder (2) and the discharge pipe (5) has an electromagnetic valve, a separation filter cartridge (6) is movably arranged in the separation cylinder (2) and the bottom end of the feed pipe (4) is located directly above the separation filter cartridge (6), a motor (7) is mounted on the lower surface of the separation cylinder (2), the output shaft of the motor (7) extends into the interior of the separation cylinder (2) and is used in conjunction with the separation filter cartridge (6), A plurality of plate sleeves (8) are installed in a circular array on the lower surface of the separation cylinder cover (3); an insert plate (27) is movably inserted into the inner wall of the plate sleeve (8); a cleaning scraper (9) is fixedly installed on the insert plate (27); the cleaning scraper (9) is arranged in close contact with the inner wall of the separation filter cylinder (6); a mounting shell (10) is fixedly installed on the upper surface of the separation cylinder cover (3); a mounting ring (11) is movably arranged on the outside of the mounting shell (10); a sliding rod (12) is fixedly installed on the lower surface of the mounting ring (11); the sliding rod (12) slides through the separation cylinder cover (3) and extends to the inner wall of the separation cylinder body (2); a cleaning scraper ring (13) is fixedly installed at the bottom end of the sliding rod (12); the cleaning scraper ring (13) is arranged in close contact with the inner wall of the separation cylinder body (2).

2. The tea oil separation device for extracting tea oil by water according to claim 1, characterized in that: A sealing ring (14) is fixedly mounted on the lower surface of the separation cylinder cover (3), and a sealing groove for inserting the sealing ring (14) is provided on the upper surface of the separation cylinder body (2).

3. The tea oil separation device for extracting tea oil by water according to claim 1 is characterized in that: An arc-shaped slide plate (23) is fixedly mounted on the lower surface of the plate sleeve (8), an annular slide groove is provided on the upper surface of the separation filter cartridge (6), and the arc-shaped slide plate (23) is slidably mounted on the inner wall of the annular slide groove.

4. The tea oil separation device for extracting tea oil by water according to claim 1, characterized in that: The output shaft end of the motor 1 (7) is fixedly mounted with a mounting plate (16), the upper surface of the mounting plate (16) is fixedly mounted with a plurality of locking protrusions (17), the lower surface of the separation filter cartridge (6) is provided with a plurality of locking grooves, and the locking protrusions (17) and the locking grooves are used in coordination.

5. The tea oil separation device used in the water extraction of tea oil according to claim 1, characterized in that: A rotating shaft (18) is rotatably mounted on both upper and lower side surfaces of the inner wall of the mounting shell (10); a reciprocating screw (20) is fixedly mounted between the two rotating shafts (18); a second motor (19) is fixedly mounted on the upper surface of the mounting shell (10); an output shaft of the second motor (19) is fixedly connected to the rotating shaft (18) at an upper position; a mounting plate (21) is threadedly mounted on the outer surface of the reciprocating screw (20); the mounting plate (21) is fixed to the inner wall of the mounting ring (11); a plurality of guide rods (22) are fixedly mounted in the mounting shell (10); the mounting plate (21) is slidably mounted on the outer surface of the guide rods (22).

6. The tea oil separation device used in the water extraction of tea oil according to claim 1, characterized in that: A groove is provided on the side of the plug plate (27) and a spring (24) and a telescopic rod (25) are fixedly installed in the groove; a clamping rod (26) is fixedly installed between the spring (24) and the telescopic rod (25); and a clamping hole for the clamping rod (26) to be clamped is provided on the plate sleeve (8).