Clamping mechanism used with hydraulic breaker to clamp iron waste in rock

By designing a clamp mechanism that is matched with hydraulic breaker, the crushing and clamping stations are converted by using the flip cylinder and the two-way cylinder, the safety hazards and inefficiency of iron waste removal in underground rock shattering operations are solved, and the mechanized removal of iron waste and the improvement of work efficiency are achieved.

CN222739227UActive Publication Date: 2025-04-11SANSHANDAO GOLD MINE SHANDONG GOLD MINING LAIZHOU
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Patent Information

Application Number
CN202421357953.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-04-11
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

In the rock-breaking operation in the underground rocks of metal mines, the existing technology mainly relies on manual picking of iron waste on screens, which poses safety hazards and inefficiency problems.

Method used

A clamping mechanism is designed to match the hydraulic breaker. By turning the oil cylinder, the telescopic breaker bracket is pushed to realize the conversion of the crushing and clamping station. The closing and separation of the clamping plate is controlled by the bidirectional oil cylinder to complete the clamping and removal of iron scrap.

Benefits of technology

The mechanized removal of iron waste during rock crushing is achieved, which improves work efficiency, reduces safety risks of manual operation, and saves operation conversion time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a clamping plate mechanism which is matched with a hydraulic breaker and used for clamping iron waste in rock. The base plate of the clamping assembly is fixed to the breaker bracket through a connecting plate. A mounting plate is fixedly installed at the front and rear of the base plate. It also includes a left clamping plate shaft and a right clamping plate shaft whose two ends are respectively fixedly connected to the mounting plate. The left clamping plate shaft and the right clamping plate shaft are respectively connected to the left clamping plate and the right clamping plate through axle sleeves. It also includes a left clamping plate control rod rotatably connected in the left control rod shaft sleeve and a right clamping plate control rod in the right control rod shaft sleeve. The piston rods at both ends of the two-way oil cylinder arranged between the left clamping plate control rod and the right clamping plate control rod are respectively connected to the left clamping plate control rod and the right clamping plate control rod through axle sleeves. In the underground crushing operation of the metal mine, the mechanical operation of removing iron waste such as anchor nets and anchor rods during the rock crushing process is realized. The conversion time between different operations is saved, and the work efficiency is further improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of underground mining machinery and equipment, and relates to a clamping plate mechanism for clamping iron waste in rocks. Background Art

[0002] In the process of metal mining, the transportation and crushing of ore are indispensable links. After the rock is mined, it is transported by loading equipment to the screen of the chute crushing station. In the crushing station, the breaker crushes the rock to a size suitable for screening. During the screening process, the undersize product falls through the screen and enters the chute system.

[0003] The mined rocks are usually mixed with waste anchor nets, anchor rods and other iron waste used in support operations. After the breaker hammer performs the rock crushing operation, the screen will accumulate iron waste mixed or interspersed in the rock. In order to prevent the iron waste from entering the chute system, these iron wastes need to be removed in time. If these iron wastes are not removed in time, they will cause damage to the system conveyor belt and other equipment, increasing maintenance costs.

[0004] At present, in the underground rock crushing operation of metal mines, the main means of removing and processing the iron waste accumulated on the screen is manual picking, that is, the operator steps on the screen to pick up the iron waste. This method has the following main problems: First, when the operator steps on the screen to pick up the iron waste, it is easy to slip, fall into the chute and other safety accidents. Second, the manual picking of iron waste is inefficient, which affects the progress of the crushing operation. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a clamping plate mechanism which is matched with a hydraulic breaker and is used to clamp iron waste in rocks, so as to realize the mechanical operation of removing iron waste such as anchor nets and anchor rods during rock crushing in underground crushing operations in metal mines.

[0006] To achieve the above objectives, the utility model adopts the following technical solutions.

[0007] A clamping plate mechanism matched with a hydraulic breaker and used for clamping iron waste in rocks, the hydraulic breaker includes a left bracket, a right bracket and a breaker fixed between the left bracket and the right bracket, a main shaft and a flip drive shaft are connected between the left bracket and the right bracket, wherein the main shaft is used to connect the boom of an excavator or a loader, and the flip drive shaft is used to connect the flip cylinder on the boom, and a connecting plate is fixedly installed on the left bracket and the right bracket respectively; the clamping plate mechanism includes a clamping assembly, and the clamping assembly includes a base plate, which is fixedly connected to the connecting plate; a front and rear mounting plate are fixedly installed on the base plate; the The clamping assembly also includes a left clamping plate shaft and a right clamping plate shaft, whose two ends are respectively fixedly connected to the two mounting plates and are parallel to each other; the left clamping plate shaft and the right clamping plate shaft are respectively rotatably connected to the left clamping plate and the right clamping plate through clamping plate shaft sleeves; the clamping plate shaft sleeves are fixedly connected to the control rod sleeves; the clamping assembly also includes a left clamping plate control rod rotatably connected in the left control rod sleeve and a right clamping plate control rod rotatably connected in the right control rod sleeve; the clamping assembly also includes a two-way cylinder arranged between the left clamping plate control rod and the right clamping plate control rod, and the piston rods at both ends of the two-way cylinder are respectively connected to the left clamping plate control rod and the right clamping plate control rod through sleeves.

[0008] Preferably, the breaker hammer and the clamp assembly are perpendicular to each other.

[0009] Preferably, a reinforcing rib plate is welded on the outer side of the left bracket and the outer side of the right bracket respectively; the reinforcing rib plate is provided with two through holes, one of which is sleeved on the outer side of the main shaft, and the other through hole is sleeved on the outer side of the flip drive shaft.

[0010] Compared with the prior art, the utility model has the following beneficial effects.

[0011] First, the utility model installs a clamping assembly on a side different from the breaker, and uses a flip cylinder to push the telescopic breaker bracket to achieve the purpose of switching between the crushing and clamping positions. After the breaker breaks the rock, the piston rod of the flip cylinder is controlled to extend so that the drill rod of the breaker is parallel to the plane where the screen is located. At this time, the clamping assembly is in the working position. The clamping parts of the left and right clamps are closed and separated by controlling the two-way cylinder, thereby completing the clamping and removal operations of waste anchor nets, anchor rods and other iron waste on the screen. The two tasks of crushing and waste removal are completed on a set of hydraulic breaker, realizing two uses of one machine. Not only does it realize the mechanized operation of removing iron waste such as anchor nets and anchor rods during rock crushing, but it also saves the conversion time between different operations, further improving work efficiency.

[0012] Second, the clamping assembly of the utility model is installed on the left and right brackets of the breaker hammer through separate connecting plates at different side positions of the breaker hammer, so that the crushing and clamping do not interfere with each other.

[0013] Third, in the optimized technical solution of the utility model, reinforcing ribs are welded on the outer sides of the left bracket and the right bracket, respectively, which further improves the overall structural strength of the bracket. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the installation position and installation method of the clamping mechanism of the utility model;

[0015] Figure 2 It is a structural schematic diagram of an embodiment of the clamping plate mechanism of the utility model;

[0016] Figure 3 It is a schematic diagram of an application scenario of an embodiment of the utility model.

[0017] Explanation of the reference numerals in the accompanying drawings: 1. flip drive shaft; 2. main shaft; 3. left bracket; 4. bracket bolt; 5. clamp assembly; 501. base plate; 502. mounting plate; 503. left clamping plate shaft; 504. left clamping plate control lever; 505. two-way cylinder; 506. left clamping plate; 507. right clamping plate; 508. right clamping plate shaft; 509. right clamping plate control lever; 6. connecting plate; 7. right bracket; 8. reinforcing rib plate; 9. upper arm; 10. screen; 11. breaker. DETAILED DESCRIPTION

[0018] The utility model is further described below in conjunction with embodiments and drawings.

[0019] like Figure 1 and Figure 3 The hydraulic breaker of the utility model comprises a left bracket 3, a right bracket 7 and a breaker 11 fixed between the left bracket 3 and the right bracket 7. A main shaft 2 and a flip drive shaft 1 are connected between the left bracket 3 and the right bracket 7, wherein the main shaft 2 is used to connect to the boom 9 of the excavator or loader, and the flip drive shaft 1 is used to connect to the flip cylinder on the boom 9. Under the action of the flip cylinder, the left bracket 3 and the right bracket 7 drive the breaker 11 to flip around the main shaft 2 to change the direction of the breaker 11. The left bracket 3 and the right bracket 7 are connected to each other by six bracket bolts 4.

[0020] like Figure 1 , a connecting plate 6 is fixedly mounted on the left bracket 3 and the right bracket 7 respectively. The embodiment of the utility model includes a clamping assembly 5, such as Figure 2, the clamping assembly 5 includes a base plate 501, which is fixedly connected to two connecting plates 6. The base plate 501 is fixedly mounted with a front and rear mounting plate 502 that are perpendicular to the base plate 501. The clamping assembly 5 also includes a left clamping plate shaft 503 and a right clamping plate shaft 508 that are respectively fixedly connected to the two mounting plates 502 at both ends and are parallel to each other. The left clamping plate shaft 503 and the right clamping plate shaft 508 are rotatably connected to the left clamping plate 506 and the right clamping plate 507 through clamping plate shaft sleeves, respectively. Specifically, the left clamping plate shaft 503 is rotatably connected to the left clamping plate 506 through a front and rear clamping plate shaft sleeve, and the right clamping plate shaft 508 is rotatably connected to the right clamping plate 507 through a front and rear clamping plate shaft sleeve. The rotation connection through the shaft sleeve means that a splint shaft sleeve is installed on the splint shaft, the root of the splint is connected to the splint shaft sleeve on the same side, and the splint can rotate around the splint shaft on the same side along with the splint shaft sleeve on the same side.

[0021] The clamping plate shaft sleeve is fixedly connected to a control rod sleeve. The clamping assembly 5 also includes a left clamping plate control rod 504 rotatably connected to the left control rod sleeve and a right clamping plate control rod 509 rotatably connected to the right control rod sleeve. Specifically, each of the front and rear clamping plate shaft sleeves on the left side is fixedly connected to a left control rod sleeve, and each of the front and rear clamping plate shaft sleeves on the right side is fixedly connected to a right control rod sleeve. The left clamping plate control rod 504 is rotatably connected to the two control rod sleeves on the left side, and the right clamping plate control rod 509 is rotatably connected to the two control rod sleeves on the right side.

[0022] The clamping assembly 5 also includes a bidirectional oil cylinder 505 disposed between the left clamping plate control rod 504 and the right clamping plate control rod 509 and extending perpendicularly to the left clamping plate control rod 504 and the right clamping plate control rod 509. The piston rods at both ends of the bidirectional oil cylinder 505 are connected to the left clamping plate control rod 504 and the right clamping plate control rod 509 through shaft sleeves. When the bidirectional oil cylinder 505 is filled with oil in the middle and discharged from both sides, the left clamping plate control rod 504 and the right clamping plate control rod 509 swing outward around the clamping plate axis on the same side, and the clamping parts of the left clamping plate 506 and the right clamping plate 507 are then closed inward to clamp the iron waste in the rock.

[0023] The breaker 11 and the clamp assembly 5 are perpendicular to each other. That is, when the breaker 11 is working, its drill rod moves up and down, and the clamp assembly 5 is located outside the left bracket 3 and the right bracket 7. When the breaker 11 stops working and the clamp assembly 5 is working, the drill rod of the breaker 11 is in a horizontal state, and the clamp assembly 5 is located below the left bracket 3 and the right bracket 7. Figure 3 shown.

[0024] In order to further improve the overall structural strength of the left bracket 3 and the right bracket 7, the outer side of the left bracket 3 is provided with

[0025] A reinforcing rib plate 8 is welded to the outside of the right bracket 7. The reinforcing rib plate 8 has two through holes, one of which is sleeved on the outside of the main shaft 2, and the other is sleeved on the outside of the flip drive shaft 1. Figure 1 .

[0026] like Figure 3 As shown, after the breaker hammer breaks the rock, the piston rod of the tilting cylinder is controlled to extend, so that the drill rod of the breaker hammer 11 is parallel to the plane where the screen 10 is located, and the clamping assembly 5 is in the working position. The left clamping plate 506 and the right clamping plate 507 are closed and separated by controlling the two-way cylinder 505, thereby completing the clamping and removal operation of the waste anchor net anchor rod and other iron waste on the screen 10.

[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any improvements or equivalents made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A clamping plate mechanism matched with a hydraulic breaker and used for clamping iron waste in rock, the hydraulic breaker comprising a left bracket (3), a right bracket (7) and a breaker (11) fixed between the left bracket (3) and the right bracket (7), a main shaft (2) and a tilting drive shaft (1) being connected between the left bracket (3) and the right bracket (7), wherein the main shaft (2) is used for connecting to a boom (9) of an excavator or a loader, and the tilting drive shaft (1) is used for connecting to a tilting cylinder on the boom (9), characterized in that: A connecting plate (6) is fixedly mounted on each of the left bracket (3) and the right bracket (7); the clamping plate mechanism comprises a clamping assembly (5), the clamping assembly (5) comprising a base plate (501), the base plate (501) being fixedly connected to the connecting plate (6); a front and a rear mounting plate (502) are fixedly mounted on the base plate (501); the clamping assembly (5) further comprises a left clamping plate shaft (503) and a right clamping plate shaft (508) whose two ends are respectively fixedly connected to the two mounting plates (502) and are parallel to each other; the left clamping plate shaft (503) and the right clamping plate shaft (508) are respectively connected to the clamping plate shaft by clamping plate shafts. The sleeve is rotatably connected to a left clamping plate (506) and a right clamping plate (507); the clamping plate shaft sleeve is fixedly connected to a control rod sleeve; the clamping assembly (5) further comprises a left clamping plate control rod (504) rotatably connected to the left control rod sleeve and a right clamping plate control rod (509) rotatably connected to the right control rod sleeve; the clamping assembly (5) further comprises a bidirectional oil cylinder (505) arranged between the left clamping plate control rod (504) and the right clamping plate control rod (509), and piston rods at both ends of the bidirectional oil cylinder (505) are respectively connected to the left clamping plate control rod (504) and the right clamping plate control rod (509) through the sleeves.

2. The clamping plate mechanism used for clamping iron waste in rock and matched with a hydraulic breaker according to claim 1 is characterized in that: The breaker hammer (11) and the clamp assembly (5) are arranged perpendicular to each other.

3. The clamping plate mechanism used for clamping iron waste in rock and matched with a hydraulic breaker according to claim 1 or 2, characterized in that: A reinforcing rib plate (8) is welded to the outside of the left bracket (3) and the outside of the right bracket (7), respectively; the reinforcing rib plate (8) has two through holes, one of which is sleeved on the outside of the main shaft (2) and the other is sleeved on the outside of the flip drive shaft (1).