A modular crushing station

By setting up general connections on the rack of the crushing station, the modular design of the crushing station is realized, the problem of low applicability in the existing technology is solved, and the scope of application and production efficiency of the equipment are improved.

CN222739338UActive Publication Date: 2025-04-11ZHENGZHOU MEISHUO INTELLIGENT EQUIP CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421205291.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-04-11
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing crushing stations are not very suitable for high application and cannot replace crushed components according to actual working conditions, resulting in limited application range of equipment.

Method used

A modular crushing station is designed. By setting up universal connectors on the rack, different types of crusher components can be flexibly installed, such as hammer crushers, jaw crushers or impact crushers, to meet the crushing needs of different materials.

Benefits of technology

The efficient applicability of the crushing station is achieved. Customers only need to replace the host equipment without replacing the entire rack, which reduces the purchase cost of production equipment and improves production efficiency and scope of application.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222739338U_ABST
    Figure CN222739338U_ABST
Patent Text Reader

Abstract

The utility model relates to a modular crushing station, which belongs to the technical field of crushing equipment. It includes: a frame, including a base frame, a support frame arranged at one end of the top of the base frame; a feeder, the feeder is installed on the top of the support frame and the discharge end corresponds to the upper middle part of the base frame; a crusher assembly, the crusher assembly is installed in the middle of the base frame through a universal connector, and the crusher assembly is a hammer crusher, a jaw crusher or an impact crusher; a conveyor, the conveyor is arranged at the other end of the base frame, and the feed end of the conveyor extends downwardly and tilted to the discharge end of the crusher assembly. Through the utility model, the problem of low applicability of the crushing station in the prior art is solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a modular crushing station and belongs to the technical field of crushing equipment. Background Art

[0002] Crushing station is an important equipment for ore processing and recycling of construction waste, and is widely used in mineral, sand and gravel aggregate crushing, construction waste crushing and other occasions. Crushing station can be used for the crushing and screening production of medium and fine materials according to the different grading methods of the crushing and screening production line. It is widely used in small mountain exposed tailings, sand and gravel aggregate crushing and screening production lines, with the advantages of low investment, high return rate, and immediate sale.

[0003] After searching, Chinese patent CN217796631U discloses a semi-fixed crushing station, the technical key points of which are: receiving materials through a receiving component, then conveying materials through a feeding component, receiving materials through a screening component and pre-screening the materials through vibration, pre-screening materials with particle sizes that meet the requirements to a conveying component, and then crushing materials of unqualified particle sizes through a crushing component, and when materials block the crushing component, crushing materials through a dredging component to dredge the crushing component, and finally receiving and conveying the screened and crushed materials through a conveying component.

[0004] The above scheme realizes material screening, crushing and conveying through the coordinated cooperation of the material receiving component, the material feeding component, the screening component, the crushing component and the conveying component, but the crushing component cannot be replaced according to the actual practical working conditions, and the applicability is not high.

[0005] Therefore, a new solution needs to be proposed to solve this problem. Utility Model Content

[0006] The technical problem to be solved by the utility model is to provide a modular crushing station, which solves the problem of low applicability in the prior art.

[0007] The technical problem to be solved by the utility model is achieved by adopting the following technical solutions:

[0008] A modular crushing station, comprising:

[0009] The frame includes a base frame and a support frame arranged at one end of the top of the base frame;

[0010] A feeder, the feeder is installed on the top of the support frame and the feeder discharge end corresponds to the upper middle part of the bottom frame;

[0011] A crusher assembly, wherein the crusher assembly is mounted on the middle part of the chassis through a universal connector, and the crusher assembly is a hammer crusher, a jaw crusher or an impact crusher;

[0012] A conveyor is arranged at the other end of the base frame, and a feeding end of the conveyor is inclined downward and extends to a feeding end of the crusher assembly.

[0013] The utility model is further configured as follows: the base frame includes an upper frame and a lower frame which are horizontally arranged and correspond to each other up and down, a plurality of longitudinal support rods fixedly connected between the upper frame and the lower frame, and a plurality of transverse support rods fixedly connected inside the upper frame and the lower frame, and the transverse support rods extend along the width direction of the upper frame and the lower frame.

[0014] The utility model is further configured as follows: the universal connecting member includes supporting members respectively arranged on both sides of the upper frame along the width direction, the supporting member includes a transverse plate fixedly installed on the top surface of the upper frame and extending along its length direction, and a plurality of triangular rib plates fixedly connected between the transverse plate and the inner side of the upper frame, the side edge of the transverse plate extends to the inner side of the upper frame and is provided with a plurality of mounting holes, and the two sides of the crusher assembly are respectively connected to the mounting holes through a spiral connection pair.

[0015] The utility model is further configured as follows: the feeder is a vibrating feeder, and a plurality of rubber springs are arranged between two sides of the feeder and the top of the support frame.

[0016] The utility model is further configured as follows: an iron removal component is arranged above the conveyor.

[0017] The utility model is further configured as follows: the iron removal assembly includes a pair of pillars fixedly connected to the top of the other end of the base frame, a mounting frame fixedly connected to the pair of pillars, and a belt-type electromagnetic iron remover fixedly installed on the bottom surface of the mounting frame.

[0018] The utility model is further configured as follows: ladder platforms are respectively provided on both sides of the base frame.

[0019] The beneficial effects of the utility model are:

[0020] 1. By setting universal connectors on the base frame and installing them with hammer crusher, jaw crusher or impact crusher through bolt connection pairs, customers can choose to assemble jaw crusher when they need to crush hard rock, and hammer crusher or impact crusher when they need to crush soft rock. Therefore, when customers face different materials, they only need to replace the main equipment, and the auxiliary parts of the frame are universal, which reduces the purchase cost of customers' production equipment, efficiently meets production needs, improves production efficiency, and expands the scope of application.

[0021] 2. The main machine parts of the hammer crusher, jaw crusher or impact crusher can be produced in an orderly manner in the factory production workshop to meet the customer's single machine needs and modular crushing station complete machine needs. It only needs to be combined according to customer needs, which greatly saves the cost of equipment production and manufacturing and reduces the inventory rate;

[0022] 3. By setting up the iron removal component, the crushed stone can be ironed during the crushing process, further improving the functionality of the overall equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the first usage state of the utility model.

[0024] Figure 2 This is a schematic diagram of a second use state of the utility model.

[0025] Figure 3 This is a schematic diagram of a third use state of the utility model.

[0026] Figure 4 It is a schematic diagram of the overall structure of the utility model in the second use state.

[0027] Figure 5 It is a structural schematic diagram of the frame part of the utility model.

[0028] In the figure: 1. frame; 2. feeder; 3. crusher assembly; 4. conveyor; 5. support frame; 6. base frame; 7. ladder platform; 8. upper frame; 9. lower frame; 10. longitudinal support rod; 11. transverse support rod; 12. rubber spring; 13. hammer crusher; 14. jaw crusher; 15. impact crusher; 16. support member; 17. cross plate; 18. triangular rib plate; 19. mounting hole; 20. iron removal assembly; 21. pillar; 22. mounting frame; 23. belt type electromagnetic iron remover. DETAILED DESCRIPTION

[0029] In order to make the technical means, creative features, objectives and effects of the present invention easier to understand, the present invention is further described below in conjunction with specific illustrations.

[0030] like Figure 1-Figure 5 As shown, a modular crushing station includes a frame 1, a feeder 2, a crusher assembly 3 and a conveyor 4, wherein the frame 1 includes a base frame 6 and a support frame 5 arranged at one end of the top of the base frame 6, and ladder platforms 7 are respectively arranged on both sides of the base frame 6.

[0031] The base frame 6 includes an upper frame 8 and a lower frame 9 which are horizontally arranged and correspond to each other up and down, a plurality of longitudinal support rods 10 fixedly connected between the upper frame 8 and the lower frame 9, and a plurality of transverse support rods 11 fixedly connected to the upper frame 8 and the lower frame 9. The transverse support rods 11 extend along the width direction of the upper frame 8 and the lower frame 9.

[0032] The feeder 2 is installed on the top of the support frame 5 and the discharge end corresponds to the upper middle part of the base frame 6. Preferably, the feeder 2 is a vibrating feeder 2, and a plurality of rubber springs 12 are provided between the two sides of the feeder and the top of the support frame 5.

[0033] The crusher assembly 3 is installed in the middle of the base frame 6 through a universal connecting piece. The crusher assembly 3 is a hammer crusher 13, a jaw crusher 14, or an impact crusher 15. The universal connecting piece includes support members 16 respectively arranged on both sides of the upper frame 8 along the width direction. The support members 16 include a transverse plate 17 fixedly installed on the top surface of the upper frame 8 and extending along its length direction, and a plurality of triangular rib plates 18 fixedly connected between the transverse plate 17 and the inner side of the upper frame. The side of the transverse plate 17 extends to the inner side of the upper frame 8 and is provided with a plurality of mounting holes 19. The two sides of the crusher assembly 3 are respectively connected to the mounting holes 19 through a spiral connection pair.

[0034] The conveyor 4 is arranged at the other end of the base frame 6, and the feeding end of the conveyor is inclined downward and extends to the unloading end of the crusher assembly 3. An iron removal assembly 20 is arranged above the conveyor 4. The iron removal assembly 20 includes a pair of pillars 21 fixedly connected to the top of the other end of the base frame 6, a mounting frame 22 fixedly connected to the pair of pillars 21, and a belt-type electromagnetic iron remover 23 fixedly installed on the bottom surface of the mounting frame 22. By setting the iron removal assembly 20, the crushed stone can be ironed during the crushing process, further improving the functionality of the overall equipment.

[0035] The implementation principle of the utility model is:

[0036] By arranging universal connectors on the bottom frame 6, and respectively cooperating with the hammer crusher 13 or the jaw crusher 14 or the impact crusher 15 for installation through bolt connection pairs, when the customer needs to crush hard rock, the jaw crusher 14 can be selected to be assembled, and when the customer needs to crush soft rock, the hammer crusher 13 or the impact crusher 15 can be selected to be assembled. Therefore, when the customer faces different materials, he only needs to replace the main equipment, and the auxiliary parts of the frame 1 are universal, which reduces the purchase cost of the customer's production equipment, efficiently meets the production needs, improves the production efficiency, and expands the scope of application;

[0037] The main machine parts of the hammer crusher 13 or the jaw crusher 14 or the impact crusher 15 can be produced in an orderly manner in the factory production workshop to meet the customer's demand for single machines and modular crushing station complete machines. They only need to be combined according to customer needs, which greatly saves the cost of equipment production and manufacturing and reduces the inventory rate.

[0038] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited to the above embodiments. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of protection claimed by the utility model. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A modular crushing station, characterized in that: include: The frame (1) comprises a base frame (6) and a support frame (5) arranged at one end of the top of the base frame (6); A feeder (2), the feeder (2) being installed on the top of the support frame (5) and having a feed discharge end corresponding to the upper middle portion of the base frame (6); A crusher assembly (3), the crusher assembly (3) being mounted on the middle of the base frame (6) via a universal connecting piece, the crusher assembly (3) being a hammer crusher (13) or a jaw crusher (14) or an impact crusher (15); A conveyor (4) is arranged at the other end of the base frame (6), and the feeding end of the conveyor (4) extends downwardly in an inclined manner to the feeding end of the crusher assembly (3).

2. A modular crushing station according to claim 1, characterized in that: The base frame (6) comprises an upper frame (8) and a lower frame (9) which are arranged horizontally and correspond to each other up and down, a plurality of longitudinal support rods (10) fixedly connected between the upper frame (8) and the lower frame (9), and a plurality of transverse support rods (11) fixedly connected inside the upper frame (8) and the lower frame (9), wherein the transverse support rods (11) extend along the width direction of the upper frame (8) and the lower frame (9).

3. A modular crushing station according to claim 2, characterized in that: The universal connecting member comprises supporting members (16) respectively arranged on both sides of the upper frame (8) along the width direction, the supporting member (16) comprises a transverse plate (17) fixedly mounted on the top surface of the upper frame (8) and extending along its length direction, and a plurality of triangular rib plates (18) fixedly connected between the transverse plate (17) and the inner side of the upper frame (8), the side edge of the transverse plate (17) extending to the inner side of the upper frame (8) and having a plurality of mounting holes (19), and the two sides of the crusher assembly (3) are respectively connected to the mounting holes (19) through a screw connection pair.

4. A modular crushing station according to claim 1, characterized in that: The feeder (2) is a vibrating feeder (2), and a plurality of rubber springs (12) are provided between the two sides of the feeder (2) and the top of the support frame (5).

5. A modular crushing station according to claim 1, characterized in that: An iron removal assembly (20) is provided above the conveyor (4).

6. A modular crushing station according to claim 5, characterized in that: The iron removal assembly (20) comprises a pair of pillars (21) fixedly connected to the top of the other end of the base frame (6), a mounting frame (22) fixedly connected to the pair of pillars (21), and a belt-type electromagnetic iron remover (23) fixedly mounted on the bottom surface of the mounting frame (22).

7. A modular crushing station according to claim 1, characterized in that: Ladder platforms (7) are respectively provided on both sides of the base frame (6).

Citation Information

Patent Citations

  • Semi-fixed crushing station

    CN217796631U