A magnetic material sludge cleaning machine

Abstract

The utility model discloses a magnetic material oil sludge cleaning machine, comprising a main box body, a main driving motor is installed on the top of the left side plate of the main box body, a transmission shaft is arranged at the front and rear of the lower part of the main box body, two ends of the transmission shaft are movably connected to the left side plate and the right side plate of the main box body through bearings, a first transmission sprocket is fixed to the left part of the transmission shaft, a first transmission gear is fixed to the left part and the middle part of the transmission shaft, a barrel is placed in the main box body, an outer gear ring part is formed or fixed on the outer side wall of the left end and the right end of the barrel, the barrel is located above the two transmission shafts, and the outer gear ring part is meshed with two first transmission gears corresponding to the front and rear; the machine can clean the oil, glue and magnetic powder or chips on the surface of the cutting material, and at the same time, the magnetic powder or chips cleaned out can be adsorbed by a permanent magnet plate, which greatly reduces the magnetic powder or chips mixed in the water liquid, so that it is not easy to be adsorbed on the cutting material again, and the surface cleaning of the cutting material is guaranteed.

Description

Technical field:

[0001] The utility model relates to the technical field of magnetic material processing equipment, and more specifically to a magnetic material oil sludge cleaning machine. Background technology:

[0002] In the processing of the existing magnetic sheet, the magnet block is cut into two pieces horizontally, the cut surfaces are fixed by adhesive, and then the magnet block is cut into two pieces longitudinally, and then the cut surfaces are fixed by adhesive, and then the magnet block is cut into eight pieces of cutting material.

[0003] After cutting, a large amount of magnetic powder or chips will be attached to the surface and need to be cleaned. The existing cleaning method is to place it in a mixing barrel filled with water, and rotate the mixing shaft to make the cut material rotate to clean the magnetic powder or chips and oil on its surface (during cutting, coolant will be sprayed to adhere to the surface of the cut material). Since only water is used for cleaning, the cleaning effect is limited, and a large amount of magnetic powder or chips are easily mixed in the water, making the water become very turbid, and the mixed magnetic powder or chips may be re-adsorbed onto the cut material when not stirred, affecting the cleaning effect. Therefore, the water needs to be dumped and replaced after a certain period of cleaning, and the cleaning cost is high. Utility model content:

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a magnetic material sludge cleaning machine, which can clean the oil stains, glue and magnetic powder or chips on the surface of the cutting material. At the same time, the magnetic powder or chips cleaned out can be adsorbed by a permanent magnet plate, which greatly reduces the magnetic powder or chips mixed in the water, making it difficult for them to be adsorbed on the cutting material again, thereby ensuring the surface cleanliness of the cutting material.

[0005] The solution of the utility model to solve the technical problem is:

[0006] A magnetic material sludge cleaning machine comprises a main box body, a main driving motor is installed on the top of the left side plate of the main box body, a transmission shaft is provided at the front and rear of the lower part of the main box body, two ends of the transmission shaft are movably connected to the left and right sides of the main box body through bearings, a first transmission sprocket is fixed to the left part of the transmission shaft, a first transmission gear is fixed to the left and middle parts of the transmission shaft, a barrel is placed in the main box body, an outer gear ring part is formed or fixed on the outer side wall of the left and right ends of the barrel, the barrel is located above the two transmission shafts, and the outer gear ring part is meshed with two first transmission gears corresponding to the front and rear;

[0007] A main drive sprocket is fixed on the output shaft of the main drive motor, a tension sprocket is installed in the middle of the left side plate of the main box body, and the chain is tensioned on the main drive sprocket, the tension sprocket and the two first transmission sprockets.

[0008] A second transmission gear is fixed to the middle and right parts of the transmission shaft, and the second transmission gear in the middle part is located on the right side of the first transmission gear in the middle part;

[0009] The second barrel is in the main box body, the second barrel is on the right side of the barrel, and the second barrel is above the front and rear transmission shafts. The outer side walls of the left and right ends of the second barrel are formed or fixed with external gear rings, and the two second transmission gears corresponding to the front and rear of the external gear rings are meshed.

[0010] The lower parts of the left and right plates of the main box are both fixed with heating rods, and the heating part of the heating rods is in the main box. The heating rods can increase the temperature of the water so that the adhesive on the cut material melts into the water, which is convenient for cleaning.

[0011] Permanent magnet plates are fixed on the inner side walls of the front and rear side plates of the main box body.

[0012] The barrel and the second barrel have the same structure, both of which include a left end connecting plate and a right end connecting plate, the two ends of a plurality of edge connecting columns are fixed on the inner end surfaces of the edges of the left end connecting plate and the right end connecting plate to form a cylindrical shape, and the side walls of the left end connecting plate and the right end connecting plate are both formed with an outer gear ring portion;

[0013] A cylindrical filter mesh sleeve is provided between the left and right connecting plates, the outer side walls of all the edge connecting columns are fixed on the inner side walls of the filter mesh sleeve, and the left and right ends of the filter mesh sleeve are pressed against the inner side walls of the left and right connecting plates;

[0014] The left and right connecting plates are formed with a plurality of through slots, and the outer end surfaces of the left and right connecting plates are fixedly connected with filter screen covers by bolts, and the filter screen covers cover all the corresponding through slots. The filter screen sleeve and the filter screen cover can allow impurities such as oil (cutting fluid or coolant), magnetic powder or chips, etc., which are cleaned in the barrel and the second barrel, to flow out from the mesh.

[0015] The outstanding effects of the utility model are:

[0016] It can clean the oil, glue and magnetic powder or chips on the surface of the cutting material. At the same time, the cleaned magnetic powder or chips can be adsorbed by the permanent magnet plate, which greatly reduces the magnetic powder or chips mixed in the water, increases the use time of the water, makes it difficult to adsorb to the cutting material again, ensures the surface of the cutting material is clean, and reduces the cleaning cost.

[0017] At the same time, the vertical connecting plate fixed to the permanent magnet plate can be directly lifted upwards to separate it from the main box body, so that the magnetic powder or chips adsorbed on the protective cover of the permanent magnet plate can be removed from the main box body for collection and use, with good use effect. Description of the drawings:

[0018] Figure 1 It is a partial structural schematic diagram of the utility model;

[0019] Figure 2 yes Figure 1 Schematic diagram of the angle-changing structure;

[0020] Figure 3 It is a partial cross-sectional view of the utility model;

[0021] Figure 4 It is a partial cross-sectional view of another part of the utility model. Specific implementation method:

[0022] For example, see Figures 1 to 4 As shown, a magnetic material sludge cleaning machine includes a main box body 10, and the inner walls of the left and right plates of the main box body 10 are pressed against vertical fixing plates 60, and the top of the vertical fixing plate 60 is formed with a bent plate portion 61, and the bent plate portion 61 is fixedly connected to the top surface of the left or right plate of the main box body 10 by bolts, and a motor frame 62 is fixed on the top surface of the bent plate portion 61 of the left vertical fixing plate 60, and a main drive motor 20 is fixed on the vertical plate of the motor frame 62, and the end of the output shaft of the main drive motor 20 extends out of the vertical plate of the motor frame 62.

[0023] A transmission shaft 11 is provided between the front and rear parts of the lower parts of the two vertical fixing plates 60, and both ends of the transmission shaft 11 are movably connected to the two vertical fixing plates 60 through bearings, wherein the middle part of the left vertical fixing plate 60 is movably connected to the tensioning sprocket 1 through a hinge shaft;

[0024] A first transmission sprocket 12 is fixed to the left of the transmission shaft 11, and a first transmission gear 13 is fixed to the left and middle of the transmission shaft 11. A barrel 30 is placed in the main box 10, and an outer gear ring 31 is formed or fixed on the outer side walls of the left and right ends of the barrel 30. The barrel 30 is located above the two transmission shafts 11, and the outer gear ring 31 is meshed with the two first transmission gears 13 corresponding to the front and rear.

[0025] A main drive sprocket 21 is fixed on the output shaft of the main drive motor 20 , a tensioning sprocket 1 is installed in the middle of the left side plate of the main housing 10 , and the chain 2 is tensioned on the main drive sprocket 21 , the tensioning sprocket 1 and the two first transmission sprockets 12 .

[0026] Furthermore, a second transmission gear 14 is fixed to the middle and right parts of the transmission shaft 11, and the second transmission gear 14 in the middle is located on the right side of the first transmission gear 13 in the middle;

[0027] The second barrel 40 is in the main box body 10, the second barrel 40 is on the right side of the barrel 30, and the second barrel 40 is above the front and rear transmission shafts 11. The outer side walls of the left and right ends of the second barrel 40 are formed or fixed with outer gear rings 31, and the outer gear rings 31 are meshed with the two corresponding front and rear second transmission gears 14.

[0028] Furthermore, a heating rod 3 is fixed to the lower part of the left and right plates of the main box body 10 , the heating part of the heating rod 3 is in the main box body 10 , and the outer end of the heating rod 3 extends out of the outer wall of the left or right plate of the main box body 10 .

[0029] Furthermore, a vertical connecting plate 50 is pressed against the inner side walls of the front and rear side panels of the main box body 10, and a horizontal plate portion 51 bent horizontally outward is formed on the top of the vertical connecting plate 50, and the bottom surface of the horizontal plate portion 51 is pressed against the top surface of the front side panel or the top surface of the rear side panel of the main box body 10, and a hand-held portion 52 is fixed on the top surface of the horizontal plate portion 51;

[0030] A permanent magnet plate 4 is fixed on the wall surface of the vertical connecting plate 50 facing the barrel 30 . A protective cover 41 is covered on the outer wall surface of the permanent magnet plate 4 . The protective cover 41 is fixed on the vertical connecting plate 50 .

[0031] Furthermore, the barrel 30 and the second barrel 40 have the same structure, both including a left-end connecting plate 32 and a right-end connecting plate 33, and both ends of a plurality of edge connecting columns 34 are fixed on the inner end surfaces of the edges of the left-end connecting plate 32 and the right-end connecting plate 33 to form a cylindrical shape, and all edge connecting columns 34 are evenly distributed on the edges of the left-end connecting plate 32 and the right-end connecting plate 33 with the central axis of the left-end connecting plate 32 and the right-end connecting plate 33 as the center.

[0032] The side walls of the left end connecting plate 32 and the right end connecting plate 33 are both formed with an outer gear ring portion 31;

[0033] A cylindrical filter mesh sleeve 35 is provided between the left end connecting plate 32 and the right end connecting plate 33. The outer side walls of all the side connecting columns 34 are fixed to the inner side walls of the filter mesh sleeve 35. A plurality of outer rods are pressed against the outer side walls of the filter mesh sleeve 35. The outer rods are fixed to the corresponding side connecting columns 34. The filter mesh sleeve 35 is clamped between the side connecting columns 34 and the outer rods. The left and right ends of the filter mesh sleeve 35 are pressed against the inner side walls of the left end connecting plate 32 and the right end connecting plate 33.

[0034] A plurality of through slots 36 are formed on the left connecting plate 32 and the right connecting plate 33 . Filter screen covers are fixedly connected to the outer end surfaces of the left connecting plate 32 and the right connecting plate 33 by bolts, and the filter screen covers cover all the corresponding through slots 36 .

[0035] The filter screen cover is not shown in the accompanying drawings, and the chain 2 is not shown in some of the accompanying drawings.

[0036] When this embodiment is in use, the cut material to be cleaned is first poured into the through slots 36 of the barrel 30 and the second barrel 40 , and then the filter cover is fixed to the left end connecting plate 32 or the right end connecting plate 33 and covers the corresponding through slots 36 .

[0037] Then, it is lifted by a crane or the like and extended into the main box body 10, so that the barrel 30 is above the two transmission shafts 11, the outer gear ring 31 is meshed with the two corresponding first transmission gears 13 at the front and rear, and the outer gear ring 31 of the second barrel 40 is meshed with the two corresponding second transmission gears 14 at the front and rear, so as to realize material discharge;

[0038] Then, the main drive motor 20 is operated and the chain 2 is driven to rotate the barrel 30 and the second barrel 40, and the main box 10 is filled with water so that it can be cleaned. During the cleaning process, the water is heated by two heating rods 3, so that the adhesive at the cutting material melts and dissolves in the water, and the cutting materials that are fixed to each other are separated, which is convenient for cleaning. During the cleaning process, the oil and adhesive on the surface of the cutting material will be mixed in the water, and the magnetic powder or chips will be adsorbed on the protective cover 41 of the permanent magnet plate 4, reducing the amount of magnetic powder or chips mixed in the water, increasing the time that the water can be used for cleaning, reducing the replacement frequency, and reducing the cleaning cost.

[0039] After cleaning is completed, the barrel 30 and the second barrel 40 are lifted out from the main housing 10 , and the filter screen cover is disassembled, and the cleaned cut materials therein can be poured out.

[0040] Then, new cutting materials that need to be cleaned can be poured into the barrel 30 and the second barrel 40, and then the filter cover plate can be fixed to continue cleaning, which is very convenient.

[0041] At the same time, after being used for a certain period of time, this embodiment can lift the two vertical connecting plates 50 and remove them from the main box body 10, so that a large amount of magnetic powder or chips adsorbed on the protective cover 41 can be separated from the protective cover 41 (scraped off with a scraper or the like) and then collected. This large amount of magnetic powder or chips can be reused with good effect.

[0042] Meanwhile, when the water is too turbid, the water in the main box 10 needs to be dumped and replaced.

[0043] The above implementation modes are only used to illustrate the present invention, but not to limit the present invention. Ordinary technicians in the relevant technical field can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions also belong to the scope of the present invention. The scope of patent protection of the present invention should be limited by the claims.

Claims

1. A magnetic material oil sludge cleaning machine, comprising a main box (10), characterized in that: A main driving motor (20) is installed on the top of the left side plate of the main housing (10), and a transmission shaft (11) is provided at the front and rear parts of the lower part of the main housing (10). The two ends of the transmission shaft (11) are movably connected to the left and right sides of the main housing (10) through bearings. A first transmission sprocket (12) is fixed to the left part of the transmission shaft (11), and a first transmission gear (13) is fixed to the left and middle parts of the transmission shaft (11). A barrel (30) is placed in the main housing (10), and an outer toothed ring part (31) is formed or fixed on the outer side walls of the left and right ends of the barrel (30). The barrel (30) is located above the two transmission shafts (11), and the outer toothed ring part (31) is meshed with two first transmission gears (13) corresponding to the front and rear. A main drive sprocket (21) is fixed on the output shaft of the main drive motor (20), a tension sprocket (1) is installed in the middle of the left side plate of the main housing (10), and the chain (2) is tensioned on the main drive sprocket (21), the tension sprocket (1) and the two first transmission sprockets (12).

2. A magnetic material sludge cleaning machine according to claim 1, characterized in that: A second transmission gear (14) is fixed to the middle and right parts of the transmission shaft (11), and the second transmission gear (14) in the middle is located on the right side of the first transmission gear (13) in the middle; The second barrel (40) is located in the main housing (10), the second barrel (40) is located on the right side of the barrel (30), and the second barrel (40) is located above the two front and rear transmission shafts (11). The outer side walls of the left and right ends of the second barrel (40) are formed or fixed with an outer gear ring portion (31), and the outer gear ring portion (31) is meshed with the two corresponding second transmission gears (14) at the front and rear.

3. The magnetic material sludge cleaning machine according to claim 1, characterized in that: A heating rod (3) is fixed to the lower part of the left side plate and the right side plate of the main box body (10), the heating part of the heating rod (3) is located in the main box body (10), and the outer end of the heating rod (3) extends out of the outer wall of the left side plate or the right side plate of the main box body (10).

4. A magnetic material sludge cleaning machine according to claim 1, characterized in that: A permanent magnet plate (4) is fixed on the inner side walls of the front and rear side plates of the main box body (10).

5. A magnetic material sludge cleaning machine according to claim 4, characterized in that: A vertical connecting plate (50) is pressed against the inner side walls of the front and rear side plates of the main box body (10), a horizontal plate portion (51) bent outward horizontally is formed on the top of the vertical connecting plate (50), the bottom surface of the horizontal plate portion (51) is pressed against the top surface of the front side plate or the top surface of the rear side plate of the main box body (10), and a hand-held portion (52) is fixed on the top surface of the horizontal plate portion (51); A permanent magnet plate (4) is fixed on the wall surface of the vertical connecting plate (50) facing the barrel (30), and a protective cover (41) is covered on the outer wall surface of the permanent magnet plate (4), and the protective cover (41) is fixed on the vertical connecting plate (50).

6. The magnetic material sludge cleaning machine according to claim 1, characterized in that: A vertical fixing plate (60) is pressed against the inner side walls of the left and right plates of the main box body (10), a bent plate portion (61) is formed at the top end of the vertical fixing plate (60), and the bent plate portion (61) is fixedly connected to the top surface of the left or right plate of the main box body (10) by bolts, a motor frame (62) is fixed to the top surface of the bent plate portion (61) of the left vertical fixing plate (60), a main drive motor (20) is fixed to the vertical plate of the motor frame (62), and an end of an output shaft of the main drive motor (20) protrudes from the vertical plate of the motor frame (62).

7. The magnetic material sludge cleaning machine according to claim 2, characterized in that: The barrel (30) and the second barrel (40) have the same structure, both comprising a left end connecting plate (32) and a right end connecting plate (33), the two ends of a plurality of edge connecting columns (34) are fixed on the inner end surfaces of the edges of the left end connecting plate (32) and the right end connecting plate (33) to form a cylindrical shape, and the side walls of the left end connecting plate (32) and the right end connecting plate (33) are both formed with an outer toothed ring portion (31); A cylindrical filter mesh sleeve (35) is provided between the left end connecting plate (32) and the right end connecting plate (33), the outer side walls of all the edge connecting columns (34) are fixed on the inner side wall of the filter mesh sleeve (35), and the left and right ends of the filter mesh sleeve (35) are pressed against the inner side walls of the left end connecting plate (32) and the right end connecting plate (33); A plurality of through slots (36) are formed on the left connecting plate (32) and the right connecting plate (33), and filter screen covers are fixedly connected to the outer end surfaces of the left connecting plate (32) and the right connecting plate (33) by bolts, and the filter screen covers cover all the corresponding through slots (36).

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