A crushing and conveying system for industrial hazardous waste

By designing an industrial hazardous waste crushing and transmission system including hydraulic reciprocating feeder, lifting climber, vibrating feeder, impact crusher and belt conveyor, the problems of incomplete hazardous waste treatment system and difficult site selection in the existing technology are solved, efficient hazardous waste crushing and transmission are achieved, and disposal efficiency and safety are improved.

CN222739922UActive Publication Date: 2025-04-11SHENZHEN HUAHAOMIAO WATER ECOLOGICAL ENVIRONMENT TECH RES INST
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Patent Information

Application Number
CN202421440544.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-11
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

It is difficult to form a complete industrial hazardous waste treatment system in the prior art, and it is difficult to select the location of cement kilns for coordinated disposal of hazardous waste, so efficient crushing and conveying systems are needed.

Method used

A crushing and conveying system for industrial hazardous waste is designed, including hydraulic reciprocating feeder, lifting and climbing machine, vibrating feeder, impact crusher and belt conveyor. Through the combined use of these equipment, the mechanical automatic transportation and crushing treatment of hazardous waste is realized.

Benefits of technology

It improves the transportation method and disposal efficiency of solid-state hazardous waste, realizes automatic mechanical transportation and continuous and controllable production of industrial hazardous waste, reduces disposal costs and reduces environmental pollution.

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Abstract

The utility model relates to a crushing and conveying system for industrial hazardous waste, including a hydraulic reciprocating feeder, an elevating crawler, a vibrating feeder, an impact crusher and a belt conveyor, wherein the hydraulic reciprocating feeder is arranged at the bottom of the elevating crawler, the vibrating feeder is located vertically below the top of the elevating crawler, the impact crusher is located at the discharge end of the vibrating feeder, a crusher discharge chute is arranged vertically below the discharge end of the impact crusher, and the discharge end of the crusher discharge chute is located at the feeding end of the belt conveyor. The utility model improves the transportation mode and disposal efficiency of solid hazardous waste, realizes the mechanical automatic transportation of solid materials, and realizes the continuous and controllable production of industry.
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Description

Technical Field

[0001] The utility model relates to a crushing and conveying system for industrial hazardous waste, belonging to the technical field of industrial hazardous waste treatment. Background Art

[0002] Hazardous waste (referred to as industrial hazardous waste) mainly has properties such as corrosiveness, explosiveness, flammability, reactivity, etc., which can seriously affect human health, such as carcinogenicity, teratogenicity, mutagenicity, infectiousness, irritation, toxicity, radioactivity, etc. With the development of industry, the number of hazardous wastes discharged in industrial production processes is increasing. If they are not properly and promptly disposed of, they will cause serious pollution and harm to the surrounding environment, resulting in more serious consequences.

[0003] At present, domestic hazardous waste disposal is mainly carried out by high-temperature incineration in professional incinerators, but the construction investment cost is high, and as the public's environmental awareness gradually increases, the site selection for hazardous waste incineration is becoming more and more difficult. The use of ultra-high temperatures in cement kilns to co-dispose of hazardous waste has been valued by the environmental protection community for many years. After years of practice in developed countries abroad, it has been proven that it has the characteristics of safety, environmental protection, and economy, and is one of the effective ways to dispose of hazardous waste. After years of technology introduction and research and development in China, the technical equipment for co-disposal has gradually become perfect and mature. Cement kilns co-dispose of waste with its advantages of low construction cost and easier site selection. However, how to form a complete industrial hazardous waste treatment system is still under exploration. Utility Model Content

[0004] In order to solve the above problems, the utility model discloses a crushing and conveying system for industrial hazardous waste, and its specific technical solution is as follows:

[0005] A crushing and conveying system for industrial hazardous waste includes a hydraulic reciprocating feeder, an elevating crawler bucket, a vibrating feeder, an impact crusher and a belt conveyor, wherein the hydraulic reciprocating feeder is arranged at the bottom of the elevating crawler bucket, the vibrating feeder is located vertically below the top of the elevating crawler bucket, the impact crusher is located at the discharge end of the vibrating feeder, a crusher discharge chute is arranged vertically below the discharge end of the impact crusher, and the discharge end of the crusher discharge chute is located at the feeding end of the belt conveyor.

[0006] Furthermore, the traveling direction of the lifting crawler is to feed materials obliquely from low to high.

[0007] Furthermore, the hydraulic reciprocating feeder is provided with two hydraulic rods, one end of the two hydraulic rods is fixed on both sides of the lifting crawler bucket, and the other end is fixed on the outer side of the upper edge of the hopper of the hydraulic reciprocating feeder.

[0008] Furthermore, when the hopper of the hydraulic reciprocating feeder is tilted toward the hopper of the lifting crawler bucket to pour materials, the lower inner wall and the bottom inner wall in the hopper of the hydraulic reciprocating feeder are both facing downward.

[0009] Furthermore, it also includes a hydraulic reciprocating feeder hopper supporting mechanism. When the hydraulic reciprocating feeder is waiting for loading, the hopper opening of the hydraulic reciprocating feeder faces upward, and the hopper of the hydraulic reciprocating feeder is placed in the hydraulic reciprocating feeder hopper supporting mechanism.

[0010] Furthermore, the lifting crawler includes a motor, a crawler and a crawler track. Two groups of pulleys are horizontally arranged on one side of the crawler facing the crawler track, one group is close to the upper part thereof, called the first group of pulleys, and the other group is close to the lower part thereof, called the second group of pulleys. The first group of pulleys is arranged in the first slideway, and the second group of pulleys is arranged in the second slideway.

[0011] The top of the first slide is arranged to be curved and deviate from the crawling track. The top of the first slide is a blind end, which deviates toward the bottom of the crawling track. The blind end is called a limit groove.

[0012] A reversing wheel is provided on the top of the second slideway;

[0013] The crawling bucket is symmetrically provided with hanging ears on both horizontal sides, in which cables are tied or welded, and the cables pass around the reversing wheel and are connected to a reel arranged under the crawling walkway. The cables are wound around the reel, and the reel is connected to a motor drive, and the motor drives the reel to rotate and rewind.

[0014] Furthermore, the first group of pulleys is provided with two pulleys, which are arranged on the left and right outer sides of the climbing bucket, and the second group of pulleys is provided with two pulleys, which are arranged at the bottom of the climbing bucket near the two sides.

[0015] Furthermore, the motor is a forward and reverse rotating motor.

[0016] Furthermore, when the crawler bucket is placed horizontally, the top surface is completely open, and the top has a horizontal section from the side close to the crawling path to the opposite side, then a transition section inclined downward, and finally a horizontal section.

[0017] The length of one side of the crawling bucket close to the crawling walkway is longer than the height of the opposite side thereof, and the opposite side is vertically arranged.

[0018] Furthermore, the inclination angle of the crawling track is greater than 50°.

[0019] The beneficial effects of the utility model are:

[0020] The utility model improves the transportation mode and disposal efficiency of solid hazardous waste and realizes mechanical automatic transportation of solid materials.

[0021] The utility model only needs to determine the feeding amount at the hydraulic reciprocating feeder and design the crawling speed of the crawling bucket machine, and the subsequent equipment can be continuously operated to realize continuous and controllable industrial production. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the utility model.

[0023] Figure 2 This is a side view of the structure of the lifting crawler of the utility model.

[0024] Figure 3 This is a schematic diagram of the structure of the lifting crawler machine of the utility model from a top view.

[0025] List of reference numerals: 1—hydraulic reciprocating feeder, 2—lifting crawler bucket, 3—vibrating feeder, 4—impact crusher, 5—crusher unloading chute, 6—belt conveyor, 7—leg, 11—cable, 12—first set of pulleys, 13—limiting groove, 14—second set of pulleys, 15—hanging ear, 16—reversing wheel, 17—reel, 18—motor, 19—climbing bucket, 110—crawling walkway. DETAILED DESCRIPTION

[0026] The present invention is further described below in conjunction with the accompanying drawings and specific implementations. It should be understood that the following specific implementations are only used to illustrate the present invention and are not used to limit the scope of the present invention.

[0027] Combined with Figure 1 It can be seen that the crushing and conveying system of industrial hazardous waste includes a hydraulic reciprocating feeder 1, an elevating crawler bucket 2, a vibrating feeder 3, an impact crusher 4 and a belt conveyor 6. The hydraulic reciprocating feeder 1 is arranged at the bottom of the elevating crawler bucket 2, the vibrating feeder 3 is located vertically below the top of the elevating crawler bucket 2, the impact crusher 4 is located at the discharge end of the vibrating feeder 3, and a crusher discharge chute 5 is arranged vertically below the discharge end of the impact crusher 4. The discharge end of the crusher discharge chute 5 is located at the feeding end of the belt conveyor 6. When in use, the industrial hazardous waste to be treated is first loaded from the hydraulic reciprocating feeder 1 to the lifting crawler 2. The lifting crawler 2 lifts the industrial hazardous waste bucket by bucket (with a time interval between each bucket) to the top of the lifting crawler 2, and then dumps it into the vibrating feeder 3. The industrial hazardous waste is vibrated and loosened in the vibrating feeder 3 to achieve loosening treatment. The loosened industrial hazardous waste falls into the impact crusher 4, and the industrial hazardous waste is crushed in the impact crusher 4. The crushed industrial hazardous waste enters the belt conveyor 6 and is transmitted to the next transmission mechanism, and then transmitted to the cement kiln, sintered at high temperature to form components in construction cement, and then reused in an environmentally friendly way, avoiding the accumulation and landfill treatment of industrial hazardous waste and occupying natural resources.

[0028] The following is a brief introduction to the specific structure of each institution:

[0029] See also Figure 2 and Figure 3 The lifting crawler 2 includes a motor 18, a crawler 19 and a crawler track 110. Two groups of pulleys are horizontally arranged on the side of the crawler 19 facing the crawler track 110. One group is close to the upper part, called the first group of pulleys 12, and the other group is close to the lower part, called the second group of pulleys 14. The first group of pulleys 12 is arranged in the first slideway, and the second group of pulleys 14 is arranged in the second slideway. The top of the first slideway is arranged to deviate from the crawler track 110 in an arc turn. The top of the first slideway is a blind end, which deviates toward the bottom of the crawler track 110. The blind end is called a limit groove 13. A reversing wheel 16 is arranged on the top of the second slideway. The crawling bucket 19 is symmetrically provided with hanging ears 15 on both horizontal sides, and the hanging ears 15 are tied or welded with cables 11. The cables 11 pass through the reversing wheel 16 and are connected to the reel 17 arranged below the crawling road 110. The cables 11 are wound on the reel 17, and the reel 17 is connected to the motor 18 for driving. The motor 18 drives the reel 17 to rotate and rewind. The first group of pulleys 12 is provided with two pulleys, which are arranged on the left and right outer sides of the crawling bucket 19, and the second group of pulleys 14 is provided with two pulleys, which are arranged near the bottom of the crawling bucket 19 on both sides. The motor 18 is a forward and reverse motor 18. When the crawling bucket 19 is placed horizontally, the top surface is fully open, and there is a horizontal section from the side close to the crawling road 110 to the opposite side, and then there is a transition section that tilts downward, and finally a horizontal section. The length of the side of the crawling bucket 19 close to the crawling road 110 is longer than the height of the opposite side, and the opposite side is arranged vertically. The utility model adopts an inclined lifting crawler bucket 2, which provides installation space for the motor 18 on the one hand, and facilitates the crawler bucket 19 to connect with the hopper of the hydraulic reciprocating feeder 1 for material dumping.

[0030] The working process of the lifting crawler 2 is as follows: when loading, the crawler 19 is located at Figure 2 At position A, the crawler 19 is open upwards, and the hydraulic reciprocating feeder 1 is located Figure 2 At position A', the hydraulic reciprocating feeder 1 dumps the material toward the crawler bucket 19. When the material is loaded, the hydraulic reciprocating feeder 1 moves from Figure 2 The position of A' in the middle is returned to the position of B'. The crawler 19 is moved from Figure 2 The first group of pulleys 12 is stuck in the limit groove 13 and no longer moves, while the second group of pulleys 14 continues to move upward under the pulling of the cable 11, until the cable 11 pulls the crawling bucket 19 to the top of the crawling path 110, and the crawling bucket 19 flips over. Figure 2At position B, all the materials in the bucket 19 are dumped out. At this time, the bucket 19 is stuck and the rope cannot be pulled. The motor 18 cannot be rotated. The stroke of the forward and reverse motor 18 is set, or a sensor is set to switch the forward and reverse motor 18. At this time, the forward and reverse motor 18 stops and the dwell time of the forward and reverse motor 18 is set. This dwell time is enough for the materials in the bucket 19 to be dumped. Then the motor 18 is reversed and the bucket 19 descends to its original position. Since the bucket 19 is usually made of steel and has a large size and a weight of more than 50 kilograms, and the crawling walkway 110 has a large inclination angle, it will automatically descend to its original position under the action of gravity after the rope is loosened. When the bucket 19 reaches Figure 2 After reaching position A, the motor 18 is stopped through stroke control or sensor recognition is set at A, and the hydraulic reciprocating feeder 1 recharges the crawler bucket 19, sets the dwelling time of the crawler bucket 19 at A, and works in a cycle in sequence.

[0031] The hydraulic reciprocating feeder 1 is provided with two hydraulic rods, one end of each of which is fixed to both sides of the lifting crawler bucket 2, and the other end is fixed to the outer side of the upper edge of the hopper of the hydraulic reciprocating feeder 1. When the hopper of the hydraulic reciprocating feeder 1 is tilted toward the lifting crawler bucket 2 to pour materials, the lower inner wall and the bottom inner wall in the hopper of the hydraulic reciprocating feeder 1 are both facing downward.

[0032] It also includes a hopper supporting mechanism of the hydraulic reciprocating feeder 1. When the hydraulic reciprocating feeder 1 is waiting for loading, the hopper opening of the hydraulic reciprocating feeder 1 faces upward, and the hopper of the hydraulic reciprocating feeder 1 is placed in the hopper supporting mechanism of the hydraulic reciprocating feeder 1. Edges are provided on both sides of the hopper of the hydraulic reciprocating feeder 1, and the edges can be just pressed on the hopper supporting mechanism of the hydraulic reciprocating feeder 1. A base of the same shape for supporting the hopper of the hydraulic reciprocating feeder 1 is also provided at the bottom of the hopper supporting mechanism of the hydraulic reciprocating feeder 1, which plays a role in fixing the position of the hopper of the hydraulic reciprocating feeder 1 during the loading process, and will not pull the hydraulic rod, thereby improving the safety and service life of the hydraulic reciprocating feeder 1.

[0033] A plurality of legs 7 are provided below each mechanism of the utility model for support and fixation as required.

[0034] The term “connection” as used in this application may mean a direct connection between components or an indirect connection between components via other components.

[0035] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A system for crushing and conveying hazardous industrial waste, characterized in that: It includes a hydraulic reciprocating feeder, an elevating crawler bucket, a vibrating feeder, an impact crusher and a belt conveyor. The hydraulic reciprocating feeder is arranged at the bottom of the elevating crawler bucket, the vibrating feeder is located vertically below the top of the elevating crawler bucket, the impact crusher is located at the discharge end of the vibrating feeder, a crusher discharge chute is arranged vertically below the discharge end of the impact crusher, and the discharge end of the crusher discharge chute is located at the feeding end of the belt conveyor.

2. The crushing and conveying system for hazardous industrial waste according to claim 1, characterized in that: The traveling direction of the lifting crawler is to feed materials from low to high in an inclined manner.

3. The crushing and conveying system for hazardous industrial waste according to claim 1, characterized in that: The hydraulic reciprocating feeder is provided with two hydraulic rods, one end of the two hydraulic rods is fixed on both sides of the lifting crawler bucket machine, and the other end is fixed on the outer side of the upper edge of the hopper of the hydraulic reciprocating feeder.

4. The crushing and conveying system for hazardous industrial waste according to claim 3 is characterized in that: When the hopper of the hydraulic reciprocating feeder is tilted toward the hopper of the lifting crawler bucket to pour materials, the lower inner wall and the bottom inner wall in the hopper of the hydraulic reciprocating feeder are both facing downwards.

5. The crushing and conveying system for hazardous industrial waste according to claim 1, characterized in that: It also includes a hydraulic reciprocating feeder hopper supporting mechanism. When the hydraulic reciprocating feeder is waiting for loading, the hopper opening of the hydraulic reciprocating feeder faces upward, and the hopper of the hydraulic reciprocating feeder is placed in the hydraulic reciprocating feeder hopper supporting mechanism.

6. The crushing and conveying system for hazardous industrial waste according to claim 1, characterized in that: The lifting crawler comprises a motor, a crawler and a crawler track, the crawler track comprises a first slideway and a second slideway, two groups of pulleys are horizontally arranged on a side of the crawler facing the crawler track, one group is close to the upper part thereof, called the first group of pulleys, and the other group is close to the lower part thereof, called the second group of pulleys, the first group of pulleys is arranged in the first slideway, and the second group of pulleys is arranged in the second slideway, The top of the first slide is arranged to be curved and deviate from the crawling track. The top of the first slide is a blind end, which deviates toward the bottom of the crawling track. The blind end is called a limit groove. A reversing wheel is provided on the top of the second slideway; The crawling bucket is symmetrically provided with hanging ears on both horizontal sides, in which cables are tied or welded, and the cables pass around the reversing wheel and are connected to a reel arranged under the crawling walkway. The cables are wound around the reel, and the reel is connected to a motor drive, and the motor drives the reel to rotate and rewind.

7. The crushing and conveying system for hazardous industrial waste according to claim 6, characterized in that: The first group of pulleys is provided with two pulleys, which are arranged on the left and right outer sides of the climbing bucket, and the second group of pulleys is provided with two pulleys, which are arranged at the bottom of the climbing bucket near the two sides.

8. The crushing and conveying system for hazardous industrial waste according to claim 6, characterized in that: The motor is a forward and reverse motor.

9. The crushing and conveying system for hazardous industrial waste according to claim 6, characterized in that: When the crawler bucket is placed horizontally, the top surface is completely open, and the top has a horizontal section from the side close to the crawling path to the opposite side, then a transition section inclined downward, and finally a horizontal section. The length of one side of the crawling bucket close to the crawling walkway is longer than the height of the opposite side thereof, and the opposite side is vertically arranged.

10. The crushing and conveying system for hazardous industrial waste according to claim 6, characterized in that: The inclination angle of the crawling track is greater than 50°.