A simple U-shaped buckle processing device

By designing a simple U-shaped buckle processing device, using right-angle V-shaped plates, semi-circular arc plates and folded plates, the problem of shortage of U-shaped buckles at the construction site is solved, and the U-shaped buckles are quickly processed, reducing construction pause time.

CN222740017UActive Publication Date: 2025-04-11SINOHYDRO BUREAU 5
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Patent Information

Application Number
CN202421495275.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-11
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

At the construction site, the quantity shortage due to damage to the U-shaped buckle, which requires a long time to wait for procurement during the construction process, resulting in a suspension of construction.

Method used

A simple U-shaped buckle processing device is designed, including a base, a right-angle V-shaped plate, a semi-circular arc plate, a handle rod, a right-angle buckle plate and a curved buckle tube. Through the cooperation of these components, the U-shaped buckle can be quickly processed.

Benefits of technology

The device can quickly and accurately process U-shaped buckles, solving the problem of shortage of U-shaped buckles on the construction site and reducing construction pauses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a U-shaped buckle processing device, a simple U-shaped buckle processing device, comprising a base, a right-angle V-shaped plate and a semicircular arc plate with notches arranged upwards are respectively installed at both ends of the base, a handle bar is hinged in the middle section of the base, a right-angle folding plate and an arc folding tube are installed on the handle bar to cooperate with the right-angle V-shaped plate and the semicircular arc plate respectively; the distance from the right-angle folding plate to the hinged end of the handle bar is equal to the distance from the notch of the right-angle V-shaped plate to the hinged end of the handle bar, the distance from the arc folding tube to the hinged end of the handle bar is equal to the distance from the semicircular arc plate to the hinged end of the handle bar; the axial direction of the semicircular arc plate is arranged in the same direction as the arc folding tube when the handle bar rotates to the semicircular arc plate, and the straight line direction of the right-angle V-shaped plate is the same as the straight line direction of the right-angle folding plate. During processing, the metal strip straight plate is placed in the right-angle V-shaped plate and the semicircular arc plate respectively, and the processing is completed by extrusion deformation to quickly obtain the U-shaped buckle.
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Description

Technical Field

[0001] The utility model relates to a U-shaped buckle processing device, in particular to a simple U-shaped buckle processing device. Background Art

[0002] Urban infrastructure construction is developing rapidly, and the development process involves the installation and fixation of a large number of pipelines and equipment. At present, pipelines and equipment are mainly fixed with U-shaped buckles. The U-shaped buckle consists of a semicircular arc segment and two straight segments. The semicircular arc segment buckles the pipe fittings of the pipeline or equipment, and screws and other fixings are nailed into the straight segments on both sides of the semicircular arc segment for quick fixation.

[0003] At present, U-shaped buckles are produced and transported in a unified manner. Unpredictable situations often occur at the construction site, such as a shortage of U-shaped buckles caused by damage during installation. For a small number of U-shaped buckles in the on-site construction process, the time cycle for unified procurement is long, which will cause the construction on site to be suspended for a short time.

[0004] Therefore, it is particularly important to propose a processing device for quickly processing a small number of U-shaped buckles. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a simple U-shaped buckle processing device to complete the rapid processing of a small number of U-shaped buckles.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A simple U-shaped buckle processing device comprises a base, two ends of the base are respectively provided with a right-angled V-shaped plate and a semicircular arc plate with a notch facing upward, the middle section of the base is hinged with a handle rod, the handle rod is provided with a right-angled folding plate and an arc-shaped folding tube which respectively cooperate with the right-angled V-shaped plate and the semicircular arc plate; the distance from the right-angled folding plate to the hinged end of the handle rod is equal to the distance from the notch of the right-angled V-shaped plate to the hinged end of the handle rod, the distance from the arc-shaped folding tube to the hinged end of the handle rod is equal to the distance from the semicircular arc plate to the hinged end of the handle rod; the axial direction of the semicircular arc plate is arranged in the same direction as the arc-shaped folding tube when the handle rod is rotated to the semicircular arc plate, and the straight line direction of the right-angled V-shaped plate is the same as the straight line direction of the right-angled folding plate.

[0008] Furthermore, a reinforcing steel plate is respectively provided on both axial sides of the semicircular arc plate, the reinforcing steel plate is vertically arranged, the upper end of the reinforcing steel plate is fixedly connected to the semicircular arc plate, and the lower end of the reinforcing steel plate is fixedly connected to the base.

[0009] Preferably, the axial direction of the arc-shaped folding tube is arranged in the same direction as the axial direction of the handle rod, and the right-angle folding plate and the handle rod are perpendicular to each other.

[0010] Preferably, the base is a square tube.

[0011] Furthermore, a group of support seats are respectively installed at both ends of the bottom of the base, and the support seats include two L-shaped plates, and the two L-shaped plates are respectively connected to the two sides of the square tube.

[0012] Preferably, the handle rod is hinged to the base in the following manner: the handle rod is a T-shaped rod, the T-shaped rod includes a horizontal rod and a vertical rod, and the right-angle folded plate and the arc-shaped folded tube are both installed on the vertical rod; a handle connecting plate is installed on each side of the base, the two handle connecting plates are arranged opposite to each other, and the two ends of the horizontal rod of the T-shaped rod are respectively hinged on the two handle connecting plates.

[0013] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0014] A right-angled folding plate and an arc-shaped folding tube are installed on both sides of the handle bar, and a right-angled V-shaped plate and a semi-circular arc plate with the notch upward are fixedly installed on the base. During processing, the metal strip straight plate is placed in the right-angled V-shaped plate and the semi-circular arc plate respectively, and the U-shaped buckle can be quickly obtained by extruding and deforming. In view of the problem of a small number of U-shaped buckles missing during on-site construction, U-shaped buckles can be quickly processed to fill the gap. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is the overall structure diagram of the utility model.

[0016] The meanings of the numbers in the figure are: 1-base, 2-handle rod, 3-handle connecting plate, 4-right-angle pressed plate, 5-arc-shaped pressed plate, 6-right-angle V-shaped plate, 7-semicircular arc plate, 8-reinforcement steel plate, 9-L-shaped plate. DETAILED DESCRIPTION

[0017] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the accompanying drawings in the embodiments of the utility model, so as to have a further understanding of the concept of the utility model, the technical problems solved, the technical features constituting the technical solutions and the technical effects brought about.

[0018] like Figure 1As shown, a simple U-shaped buckle processing device comprises a base 1, and a right-angle V-shaped plate 6 and a semicircular arc plate 7 with notches arranged upward are respectively installed at both ends of the base 1, and a handle bar 2 is hingedly connected in the middle section of the base 1, and a right-angle folding plate 4 and an arc-shaped folding tube are installed on the handle bar 2 to cooperate with the right-angle V-shaped plate 6 and the semicircular arc plate 7 respectively. The distance from the right-angle folding plate 4 to the hinged end of the handle bar 2 is equal to the distance from the notch of the right-angle V-shaped plate 6 to the hinged end of the handle bar 2, and the distance from the arc-shaped folding tube to the hinged end of the handle bar 2 is equal to the distance from the semicircular arc plate 7 to the hinged end of the handle bar 2; the axial direction of the semicircular arc plate 7 is arranged in the same direction as the arc-shaped folding tube when the handle bar 2 rotates to the semicircular arc plate 7, and the straight line direction of the right-angle V-shaped plate 6 is the same as the straight line direction of the right-angle folding plate 4. In view of the situation that there is a small amount of U-shaped buckle shortage during the on-site construction process, which requires urgent processing, the metal strip straight plate commonly seen on the construction site is used as the processing raw material, and the two ends of the metal strip straight plate are preferentially placed in the right-angle V-shaped plate 6 twice, and the handle bar 2 rotates to drive the right-angle folding plate 4 to be pressed down into the right-angle V-shaped plate 6. The right-angle V-shaped plate 6 is a mold, and the right-angle folding plate 4 is a folding part, so that the metal strip straight plate between the right-angle folding plate 4 and the right-angle V-shaped plate 6 is folded at a right angle, and the two ends of the metal strip straight plate form straight sections. The metal strip straight plate that has completed the right-angle folding is placed on the semicircular arc plate 7, and the straight sections at the two ends of the metal strip straight plate are set downward. The handle bar 2 is turned over to the other side of the base 1, the semicircular arc plate 7 is a mold, and the arc folding tube is a folding part, so that the arc folding tube on the handle bar 2 folds the middle section of the metal strip straight plate, so that the middle section of the metal strip straight plate forms a semicircular arc section. The utility model is convenient and has strong applicability. The raw materials for processing are obtained from anywhere, and the sizes are not uniform and there are differences. The processing requirements of the U-shaped buckle are whether the radius of the semicircular arc segment and the angle between the straight segment and the semicircular arc segment are accurate, which will affect the reinforcement effect of the pipeline when the U-shaped buckle is installed. The molds of the right-angle V-shaped plate 6 and the semicircular arc plate 7 are fixed, and the processing operation does not have too large errors. The processed U-shaped buckle is only affected by the size of the processing raw materials itself, which has no substantial impact on the fixing function of the U-shaped buckle. And the processing is fast, suitable for emergency processing.

[0019] Furthermore, a reinforcing steel plate 8 is respectively arranged on both axial sides of the semicircular plate 7, and the reinforcing steel plate 8 is arranged vertically, and the upper end of the reinforcing steel plate 8 is fixedly connected to the semicircular plate 7, and the lower end of the reinforcing steel plate 8 is fixedly connected to the base 1. The reinforcing steel plates 8 are installed on both sides of the semicircular plate 7 and connected to the base 1 to support and fix the semicircular plate 7, avoid deformation of the semicircular plate 7 during the folding process, and avoid the problem that the formed U-shaped buckle cannot meet the use requirements.

[0020] Preferably, the axial direction of the arc-shaped folding tube is set in the same direction as the axial direction of the handle bar 2, and the right-angle folding plate 4 is perpendicular to the handle bar 2. The semicircular arc section is located in the middle section of the metal strip straight plate, and the axial direction of the arc-shaped folding tube is set in the same direction as the axial direction of the handle bar 2. When folding, the existing conventional metal strip straight plate is placed perpendicular to the axial direction of the handle bar 2, so that the folding of the semicircular arc section can be more closely fitted without offset. When folding the straight section of the metal strip straight plate, since the two ends are folded once respectively, placing it in a direction perpendicular to the axial direction of the handle bar 2 will cause a certain horizontal offset of the metal strip straight plate, so the right-angle folding plate 4 is set perpendicular to the handle bar 2 to avoid the offset problem.

[0021] Preferably, the base 1 is a square tube. The square tube has a large supporting strength, which ensures the strength of the base 1, while the overall weight is not high, which facilitates the transfer of the processing device.

[0022] Furthermore, a set of support seats are installed at both ends of the bottom of the base 1, and the support seats include two L-shaped plates 9, which are respectively connected to the two sides of the square tube. Each set of support seats is composed of two L-shaped plates 9, which are connected to the two sides of the square tube by welding to increase the stability of the base 1. The base 1 is a square tube, and the overall weight is insufficient. During the folding process, the processing device may be biased to one side as a whole, resulting in a deflection problem. Adding L-shaped plates 9 on both sides of the base 1 can avoid this problem.

[0023] Preferably, the handle bar 2 is hinged to the base 1 in the following specific manner: the handle bar 2 is a T-bar, the T-bar includes a horizontal bar and a vertical bar, the right-angle folded plate 4 and the arc-shaped folded tube are both mounted on the vertical bar; a handle connecting plate 3 is mounted on each side of the base 1, the two handle connecting plates 3 are arranged opposite to each other, and the two ends of the horizontal bar of the T-bar are respectively hinged to the two handle connecting plates 3. Using a T-bar as the handle bar 2, the horizontal bar of the T-bar is used as the hinged end and is hinged to the handle connecting plate 3, the overall weight is light, and it is easy to install.

[0024] The words “connection” and “fixation” appearing in the description of the present invention may refer to fixed connection, processing and forming, welding, or mechanical connection. The specific meanings of the above terms in the present invention shall be understood according to the specific circumstances.

[0025] In the description of the present invention, the terms "center", "upper", "lower", "horizontal", "inner", "outer", etc., which indicate the orientation or position relationship, are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying a specific orientation that the device or element referred to must have, and therefore cannot be understood as a limitation on the present invention.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in the field should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.

Claims

1. A simple U-shaped buckle processing device, characterized in that: The invention comprises a base (1), wherein two ends of the base (1) are respectively provided with a right-angled V-shaped plate (6) and a semicircular plate (7) with notches arranged upwards, a handle bar (2) being hingedly connected to the middle section of the base (1), and a right-angled folding plate (4) and an arc-shaped folding tube are respectively provided on the handle bar (2) to cooperate with the right-angled V-shaped plate (6) and the semicircular plate (7); the distance from the right-angled folding plate (4) to the hinged end of the handle bar (2) is equal to the distance from the notch of the right-angled V-shaped plate (6) to the hinged end of the handle bar (2), and the distance from the arc-shaped folding tube to the hinged end of the handle bar (2) is equal to the distance from the semicircular plate (7) to the hinged end of the handle bar (2); the axial direction of the semicircular plate (7) is arranged in the same direction as the arc-shaped folding tube when the handle bar (2) is rotated onto the semicircular plate (7), and the linear direction of the right-angled V-shaped plate (6) is the same as the linear direction of the right-angled folding plate (4).

2. A simple U-shaped buckle processing device according to claim 1, characterized in that: A reinforcing steel plate (8) is respectively arranged on both axial sides of the semicircular plate (7); the reinforcing steel plate (8) is arranged vertically, the upper end of the reinforcing steel plate (8) is fixedly connected to the semicircular plate (7), and the lower end of the reinforcing steel plate (8) is fixedly connected to the base (1).

3. A simple U-shaped buckle processing device according to claim 1, characterized in that: The axial direction of the arc-shaped folding tube is arranged in the same direction as the axial direction of the handle rod (2), and the right-angle folding plate (4) and the handle rod (2) are perpendicular to each other.

4. A simple U-shaped buckle processing device according to claim 1, characterized in that: The base (1) is a square tube.

5. A simple U-shaped buckle processing device according to claim 4, characterized in that: A group of support seats are respectively installed at both ends of the bottom of the base (1), and the support seats include two L-shaped plates (9). The two L-shaped plates (9) are respectively connected to two sides of the square tube.

6. A simple U-shaped buckle processing device according to claim 1, characterized in that: The handle bar (2) and the base (1) are hingedly connected in the following specific manner: the handle bar (2) is a T-shaped bar, the T-shaped bar comprises a horizontal bar and a vertical bar, the right-angle folding plate (4) and the arc-shaped folding tube are both mounted on the vertical bar; a handle connecting plate (3) is mounted on each side of the base (1), the two handle connecting plates (3) are arranged opposite to each other, and the two ends of the horizontal bar of the T-shaped bar are respectively hinged on the two handle connecting plates (3).