A copper profile porous horizontal melting and casting production line
By adopting the design of funnel and rotating plate in the porous horizontal casting production line of copper profiles, the problems of metal liquid spilling and workpiece jamming are solved, and a more efficient casting and molding process is achieved.
Patent Information
- Application Number
- CN202421517249.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-29
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-29
AI Technical Summary
The existing porous horizontal casting production lines of copper profiles are prone to metal leakage during pouring, and the workpieces are easily stuck when taken out of the lower mold, making it difficult to remove them.
A copper profile porous horizontal casting production line is designed, and a funnel driven by the second cylinder is used to prevent metal liquid from spilling, and the funnel is rotated through the rotating plate driven by the third motor to ensure that the metal liquid enters the mold smoothly. At the same time, the mold release efficiency of the workpiece is improved by using the electric telescopic rod and rotating the lower mold.
It effectively prevents the spilling of metal liquid during pouring, simplifies the process of taking out the workpiece, improves the demolding efficiency, and protects the workpiece with a sponge pad to avoid damage.
Smart Images

Figure CN222740300U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper profile production, in particular to a copper profile porous horizontal melting and casting production line. Background Art
[0002] Copper profiles refer to products with specific shapes and sizes made of copper or copper alloy materials. Copper is an excellent electrical and thermal conductor with good plasticity and corrosion resistance, so it is widely used in various fields. Copper profiles can be used in many fields and industries, including construction, electronics, machinery, aerospace, automobiles, chemicals, etc. The copper profile porous horizontal melting and casting production line is a process and equipment for producing porous copper profiles.
[0003] In the prior art, the porous horizontal melting and casting production line of copper profiles usually includes the following main steps: raw material preparation, smelting, refining and tempering, pouring, cooling and solidification, cleaning and processing. However, if the staff pours multiple copper profiles at the same time, the molten metal may spill when entering the mold, and when the staff removes the workpiece from the lower mold, the workpiece may get stuck in the lower mold, making it difficult to remove. Utility Model Content
[0004] The utility model aims to solve the problems in the prior art that during pouring, molten metal may leak when entering the mold, and when the staff takes the workpiece out of the lower mold, the workpiece may be stuck in the lower mold, making it difficult to take it out, and a porous horizontal melting and casting production line for copper profiles is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a porous horizontal melting and casting production line for copper profiles, comprising a second cylinder, a turntable is fixedly installed on the output end of the second cylinder, a third motor is fixedly installed on the top of the turntable, a rotating plate is fixedly installed on the output end of the third motor, two connecting plates are fixedly installed on the top of the rotating plate, a top plate is fixedly installed on the top of the connecting plate, a first cylinder is fixedly installed on the top of the top plate, the output end of the first cylinder passes through the top plate and is fixedly installed with a moving plate, a plurality of evenly distributed connecting rods are fixedly installed on the outer wall of the moving plate, an upper mold is fixedly installed on one end of the connecting rod, and a mounting plate is fixedly installed on the top of the upper mold. A liquid injection tube is provided, a funnel is fixedly installed on the top of the liquid injection tube, a plurality of groups of evenly distributed fixed plates are fixedly installed on the top of the rotating plate, any group of the plurality of fixed plates has two fixed plates, a second rotating shaft is rotatably installed on opposite sides of the two fixed plates, a second motor is fixedly installed on one end of one of the two fixed plates, an output end of the second motor passes through the fixed plate and is fixedly connected to the second rotating shaft, a lower mold is fixedly installed between the two second rotating shafts, a fixed groove is provided on the inner wall of the lower mold, an electric telescopic rod is fixedly installed on the bottom of the lower mold, the telescopic end of the electric telescopic rod passes through the lower mold, enters the fixed groove and is fixedly installed with a top block.
[0006] Preferably, two support plates are provided at one end of the second cylinder, and a first rotating shaft is rotatably installed on opposite sides of the two support plates, and a first motor is fixedly installed on the side of one of the two support plates away from the first rotating shaft, and the output end of the first motor passes through the support plate and is fixedly connected to the first rotating shaft, and a smelting furnace is fixedly installed between the two first rotating shafts, and a discharge pipe is installed through the outer wall of the smelting furnace, and a valve is provided on the outer wall of the discharge pipe.
[0007] Preferably, a storage seat is provided at one end of the second cylinder, support frames are fixedly mounted on four corners of the bottom of the storage seat, and a sponge pad is fixedly mounted on the top of the storage seat.
[0008] Preferably, two storage slots are provided on the top of the storage seat, and two third cylinders are fixedly installed on the bottom of the storage seat. The output ends of the two groups of the third cylinders pass through the storage seat and enter the two storage slots respectively. The output ends of the two groups of the third cylinders are fixedly installed with U-shaped seats, and conveyor belts are arranged inside the two U-shaped seats.
[0009] Preferably, a plurality of evenly distributed openings are formed through the top of the rotating plate.
[0010] Preferably, a feed pipe is installed through the top of the smelting furnace, and a combustion chamber is fixedly installed at the bottom of the smelting furnace.
[0011] Preferably, cooling grooves are provided inside the plurality of lower molds.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. In the utility model, during pouring, the staff starts the second cylinder, the output end is stretched, the funnel rises and moves to a suitable position, and then the molten metal enters the funnel. The funnel may prevent the molten metal from spilling out. The molten metal enters the injection pipe from the funnel and finally enters the inner cavity of the upper mold and the lower mold. Then the staff starts the third motor, the rotating plate rotates, so that another funnel rotates to the original position of the previous funnel for injection. When cooling is completed, the staff starts the first cylinder, the moving plate and the upper mold rise, and finally the staff starts the second motor, the lower mold rotates, and then the staff starts the electric telescopic rod, the top block leaves the fixed groove, the top block pushes the workpiece to leave the lower mold, and the demoulding can be completed by entering, thereby improving the demoulding efficiency.
[0014] 2. In the utility model, when the workpiece leaves the lower mold, the workpiece falls on the sponge pad to prevent the workpiece from being damaged. Finally, the staff starts the third cylinder, the conveyor belt rises, and pushes the workpiece away from the sponge pad. The staff starts the conveyor belt to transfer the workpiece to the next work location for the next step. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model provides an overall stereogram of a copper profile porous horizontal melting and casting production line;
[0016] Figure 2 A three-dimensional diagram of a rotating plate of a copper profile porous horizontal melting and casting production line is proposed for the utility model;
[0017] Figure 3 The utility model provides a cross-sectional view of the lower mold of a copper profile porous horizontal melting and casting production line;
[0018] Figure 4 This is a cross-sectional view from another perspective of a lower mold of a porous horizontal melting and casting production line for copper profiles proposed by the utility model;
[0019] Figure 5 The utility model provides a three-dimensional diagram of a storage seat for a porous horizontal melting and casting production line for copper profiles.
[0020] Legend: 1. Support plate; 2. First rotating shaft; 3. First motor; 4. Melting furnace; 5. Feed pipe; 6. Combustion chamber; 7. Discharge pipe; 8. Valve; 9. Rotating plate; 10. Connecting plate; 11. Top plate; 12. First cylinder; 13. Moving plate; 14. Connecting rod; 15. Upper mold; 16. Injection pipe; 17. Funnel; 18. Storage seat; 19. Opening; 20. Second cylinder; 21. Fixed plate; 22. Second motor; 23. Second rotating shaft; 24. Lower mold; 25. Turntable; 26. Third motor; 27. Cooling trough; 28. Fixed trough; 29. Electric telescopic rod; 30. Top block; 31. Support frame; 32. Storage trough; 33. Third cylinder; 34. U-shaped seat; 35. Conveyor belt; 36. Sponge pad. DETAILED DESCRIPTION
[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0023] Embodiment 1, as Figure 1-Figure 5As shown, the utility model provides a copper profile porous horizontal melting and casting production line, including a second cylinder 20, a turntable 25 is fixedly installed on the output end of the second cylinder 20, a third motor 26 is fixedly installed on the top of the turntable 25, a rotating plate 9 is fixedly installed on the output end of the third motor 26, two connecting plates 10 are fixedly installed on the top of the rotating plate 9, a top plate 11 is fixedly installed on the top of the connecting plate 10, a first cylinder 12 is fixedly installed on the top of the top plate 11, the output end of the first cylinder 12 penetrates the top plate 11 and is fixedly installed with a moving plate 13, a plurality of evenly distributed connecting rods 14 are fixedly installed on the outer wall of the moving plate 13, an upper mold 15 is fixedly installed on one end of the connecting rod 14, a liquid injection pipe 16 is installed through the top of the upper mold 15, and the liquid injection pipe A funnel 17 is fixedly installed on the top of 16, and multiple groups of evenly distributed fixed plates 21 are fixedly installed on the top of the rotating plate 9, and any group of the multiple groups of fixed plates 21 has two fixed plates, and second rotating shafts 23 are rotatably installed on the opposite sides of the two fixed plates 21. A second motor 22 is fixedly installed on one end of one of the two fixed plates 21, and the output end of the second motor 22 passes through the fixed plate 21 and is fixedly connected to the second rotating shaft 23. A lower mold 24 is fixedly installed between the two second rotating shafts 23, and a fixing groove 28 is opened on the inner wall of the lower mold 24. An electric telescopic rod 29 is fixedly installed on the bottom of the lower mold 24, and the telescopic end of the electric telescopic rod 29 passes through the lower mold 24, enters the fixing groove 28, and is fixedly installed with a top block 30.
[0024] The effect achieved by the entire embodiment 1 is that during pouring, the staff starts the second cylinder 20, the output end is stretched, the funnel 17 rises and moves to a suitable position, and then the molten metal enters the funnel 17. The funnel 17 may prevent the molten metal from spilling out. The molten metal enters the injection pipe 16 from the funnel 17, and finally enters the inner cavity of the upper mold 15 and the lower mold 24. Then the staff starts the third motor 26, and the rotating plate 9 rotates, so that another funnel 17 rotates to the original position of the previous funnel 17 for injection. At the end of cooling, the staff starts the first cylinder 12, the moving plate 13 and the upper mold 15 rise, and finally the staff starts the second motor 22, the lower mold 24 rotates, and then the staff starts the electric telescopic rod 29, the top block 30 leaves the fixed groove 28, and the top block 30 pushes the workpiece to leave the lower mold 24. Demolding can be completed by entering, thereby improving the demolding efficiency.
[0025] Embodiment 2, as Figure 1-Figure 5 As shown, further, two support plates 1 are provided at one end of the second cylinder 20, and the first rotating shaft 2 is rotatably installed on the opposite sides of the two support plates 1, and a first motor 3 is fixedly installed on the side of one of the two support plates 1 away from the first rotating shaft 2, and the output end of the first motor 3 passes through the support plate 1 and is fixedly connected to the first rotating shaft 2, and a smelting furnace 4 is fixedly installed between the two first rotating shafts 2, and a discharge pipe 7 is installed through the outer wall of the smelting furnace 4, and a valve 8 is provided on the outer wall of the discharge pipe 7.
[0026] Furthermore, a storage seat 18 is provided at one end of the second cylinder 20 , support frames 31 are fixedly installed at the four corners of the bottom of the storage seat 18 , and a sponge pad 36 is fixedly installed on the top of the storage seat 18 .
[0027] Furthermore, two storage slots 32 are provided on the top of the storage seat 18, and two third cylinders 33 are fixedly installed on the bottom of the storage seat 18. The output ends of the two groups of third cylinders 33 pass through the storage seat 18 and enter the two storage slots 32 respectively. The output ends of the two groups of third cylinders 33 are fixedly installed with U-shaped seats 34, and conveyor belts 35 are arranged inside the two U-shaped seats 34.
[0028] Furthermore, a plurality of evenly distributed openings 19 are provided through the top of the rotating plate 9 to facilitate the movement of the electric telescopic rod 29 .
[0029] Furthermore, a feed pipe 5 is installed through the top of the smelting furnace 4 , and a combustion chamber 6 is fixedly installed at the bottom of the smelting furnace 4 .
[0030] Furthermore, a cooling groove 27 is provided inside each of the lower molds 24 .
[0031] The effect achieved by the entire embodiment 2 is that when the workpiece leaves the lower mold 24, the workpiece falls on the sponge pad 36 to prevent the workpiece from being damaged. Finally, the staff starts the third cylinder 33, the conveyor belt 35 rises, and pushes the workpiece away from the sponge pad 36. The staff starts the conveyor belt 35 to transfer the workpiece to the next work location for the next step of work.
[0032] Working principle: During operation, the staff puts the raw materials into the feed pipe 5, and then heats the raw materials through the combustion chamber 6. After the raw materials are smelted, the staff starts the first motor 3, the first rotating shaft 2 rotates and then drives the smelting furnace 4 to rotate, the discharge pipe 7 tilts downward, the staff starts the second cylinder 20, the output end stretches, the funnel 17 rises and moves to a suitable position, and then the staff opens the valve 8, the molten metal leaves the discharge pipe 7 and finally enters the funnel 17. The funnel 17 may prevent the molten metal from spilling. The molten metal enters the injection pipe 16 from the funnel 17 and finally enters the inner cavity of the upper mold 15 and the lower mold 24. Then the staff starts the third motor 26, and the rotating plate 9 rotates, so that another funnel 17 rotates to the original position of the previous funnel 17 for injection. During cooling, the staff passes the coolant into the cooling tank 27 to cool the molten metal. When cooling is finished, the staff starts the first cylinder 12, the moving plate 13 and the upper mold 15 rise, and finally the staff starts the second motor 22, the lower mold 24 rotates, and then the staff starts the electric telescopic rod 29, the top block 30 leaves the fixed groove 28, and the top block 30 pushes the workpiece out of the lower mold 24, and the demoulding is completed by entering, which improves the demoulding efficiency. When the workpiece leaves the lower mold 24, the workpiece falls on the sponge pad 36 to prevent the workpiece from being damaged. Finally, the staff starts the third cylinder 33, the conveyor belt 35 rises, and pushes the workpiece away from the sponge pad 36. The staff starts the conveyor belt 35, and the workpiece can be transferred to the next work location for the next step.
[0033] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A copper profile porous horizontal melting and casting production line, comprising a second cylinder (20), characterized in that: A rotating disk (25) is fixedly mounted on the output end of the second cylinder (20), a third motor (26) is fixedly mounted on the top of the rotating disk (25), a rotating plate (9) is fixedly mounted on the output end of the third motor (26), two connecting plates (10) are fixedly mounted on the top of the rotating plate (9), a top plate (11) is fixedly mounted on the top of the connecting plate (10), a first cylinder (12) is fixedly mounted on the top of the top plate (11), the output end of the first cylinder (12) passes through the top plate (11) and is fixedly mounted with a moving plate (13), a plurality of evenly distributed connecting rods (14) are fixedly mounted on the outer wall of the moving plate (13), an upper mold (15) is fixedly mounted on one end of the connecting rod (14), a liquid injection pipe (16) is installed through the top of the upper mold (15), a funnel (17) is fixedly mounted on the top of the liquid injection pipe (16), and the A plurality of evenly distributed fixed plates (21) are fixedly mounted on the top of the rotating plate (9), and any one of the plurality of fixed plates (21) has two fixed plates (21). A second rotating shaft (23) is rotatably mounted on opposite sides of the two fixed plates (21). A second motor (22) is fixedly mounted on one end of one of the two fixed plates (21). The output end of the second motor (22) passes through the fixed plate (21) and is fixedly connected to the second rotating shaft (23). A lower mold (24) is fixedly mounted between the two second rotating shafts (23). A fixing groove (28) is provided on the inner wall of the lower mold (24). An electric telescopic rod (29) is fixedly mounted on the bottom of the lower mold (24). The telescopic end of the electric telescopic rod (29) passes through the lower mold (24) and enters the fixing groove (28) and is fixedly mounted with a top block (30).
2. A copper profile porous horizontal melting and casting production line according to claim 1, characterized in that: Two support plates (1) are provided at one end of the second cylinder (20), and a first rotating shaft (2) is rotatably installed on opposite sides of the two support plates (1). A first motor (3) is fixedly installed on the side of one of the two support plates (1) away from the first rotating shaft (2), and the output end of the first motor (3) passes through the support plate (1) and is fixedly connected to the first rotating shaft (2). A smelting furnace (4) is fixedly installed between the two first rotating shafts (2), and a discharge pipe (7) is installed through the outer wall of the smelting furnace (4), and a valve (8) is provided on the outer wall of the discharge pipe (7).
3. A copper profile porous horizontal melting and casting production line according to claim 1, characterized in that: A storage seat (18) is provided at one end of the second cylinder (20), support frames (31) are fixedly mounted on four corners of the bottom of the storage seat (18), and a sponge pad (36) is fixedly mounted on the top of the storage seat (18).
4. A copper profile porous horizontal melting and casting production line according to claim 3, characterized in that: The top of the storage seat (18) is provided with two storage grooves (32), the bottom of the storage seat (18) is fixedly provided with two third cylinders (33), the output ends of the two groups of the third cylinders (33) both pass through the storage seat (18) and enter the two storage grooves (32) respectively, the output ends of the two groups of the third cylinders (33) are both fixedly provided with U-shaped seats (34), and the two U-shaped seats (34) are both provided with conveyor belts (35) inside.
5. The copper profile porous horizontal melting and casting production line according to claim 1, characterized in that: The top of the rotating plate (9) is provided with a plurality of evenly distributed openings (19).
6. A copper profile porous horizontal melting and casting production line according to claim 2, characterized in that: A feed pipe (5) is installed through the top of the smelting furnace (4), and a combustion chamber (6) is fixedly installed at the bottom of the smelting furnace (4).
7. A copper profile porous horizontal melting and casting production line according to claim 2, characterized in that: A cooling groove (27) is provided inside each of the plurality of lower molds (24).