A universal end face clamping device for three-axis machining center

By designing a universal end-face clamping device for three-axis machining centers, and using adjustable pressing structure, lifting components and pressure sensors, the problem of traditional fixtures being difficult to control clamping force and adapting to workpieces of different sizes is solved, achieving a fast, stable and precise clamping effect.

CN222740898UActive Publication Date: 2025-04-11东莞市腾信精密制造股份有限公司
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Patent Information

Application Number
CN202421327706.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-04-11
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

In the prior art, traditional vise fixtures are difficult to effectively control the magnitude of the clamping force, resulting in unstable clamping, which may lead to deformation or insecure clamping of the instrument and instrument case, and the operating time is long.

Method used

A universal end-face clamping device of three-axis machining center is designed, adopting an adjustable pressing structure and lifting assembly, combining pressure sensors and hydraulic rods to achieve rapid clamping and fixing of the workpiece and precise control of the pressure magnitude.

Benefits of technology

The device achieves rapid adaptation and stable clamping of workpieces of different sizes through the adjustment of the compression structure and the lifting assembly. The cooperation between the pressure sensor and the controller ensures precise control of the clamping force, improving operating efficiency and applicability.

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Abstract

The utility model discloses a universal end face clamping device for a three-axis machining center, comprising a base, fixed blocks are fixedly installed at the left and right ends of the upper outer surface of the base, pressure sensors are fixedly installed at the four corners of the upper outer surface of the base, an installation cavity is opened inside the base, a lifting assembly is installed in the installation cavity, the number of the lifting assemblies is two groups, the lifting assemblies include a hydraulic rod, a connecting arm rod, a guide rod and a guide hole, and the number of the guide rods and guide holes in one group of the lifting assemblies is two groups, and an adjustable pressing structure is fixedly connected to the upper outer surface of the guide rod. The universal end face clamping device for a three-axis machining center described in the utility model, through the adjustable pressing structure, is convenient to adjust the position of the pressing head according to the size of the workpiece, thereby improving the applicability, and through the lifting assembly, it is convenient to drive the adjustable pressing structure to quickly clamp and fix the workpiece.
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Description

Technical Field

[0001] The utility model relates to the technical field of instrument production, in particular to a universal end face clamping device for a three-axis machining center. Background Art

[0002] When processing the surface of instruments and meters by a three-axis machining center, the workpiece needs to be fixed.

[0003] However, the proposals in the prior art use traditional vise clamps to clamp and fix the instrument and meter housings. First, the clamping force is difficult to control, so that the clamping force on the workpiece is different each time. When the clamping force is too small, the stability cannot meet the requirements. If the clamping force is too large, the instrument and meter housings will be squeezed and deformed, and the manual rotation of the hand wheel drives the vise plate to move to clamp the workpiece, which requires a long operation time.

[0004] Therefore, we propose a universal end face clamping device for three-axis machining center. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides a universal end face clamping device for a three-axis machining center, which has the advantages of being easy to control the size of the clamping force and being easy to adapt to shells of different sizes, and can effectively solve the problems in the background technology.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a universal end face clamping device for a three-axis machining center, comprising a base, fixed blocks are fixedly installed on the left and right ends of the upper outer surface of the base, pressure sensors are fixedly installed on the four corners of the upper outer surface of the base, an installation cavity is opened inside the base, a lifting assembly is installed in the installation cavity, the number of the lifting assemblies is two groups, the lifting assembly includes a hydraulic rod, a connecting arm rod, a guide rod and a guide hole, and the number of the guide rods and guide holes in one group of the lifting assemblies is two groups, the upper outer surface of the guide rod is fixedly connected with an adjustable pressing structure, the adjustable pressing structure includes a fixed plate, a slide groove, a threaded hole, a screw, a knob, a pressing head and a slider, and the upper outer surface of the guide rod is fixedly connected to one end of the lower outer surface of the fixed plate.

[0009] Preferably, the guide hole is formed between the fixing block and the base, the guide hole is formed at left and right ends of the outer surface of the upper end of the fixing block, and the bottom of the guide hole is connected to the installation cavity.

[0010] Preferably, the guide rod passes through the guide hole, the hydraulic rod is fixedly installed in the middle of the upper end of the installation cavity, the lower end outer surface of the piston rod in the hydraulic rod is fixedly connected to the middle of the upper end outer surface of the connecting arm rod, the lower parts of the two groups of guide rods are fixedly connected to the outer surfaces of both ends of the connecting arm rod, and the outer wall of the guide rod is slidably connected to the guide hole.

[0011] Preferably, the pressure sensor and the hydraulic rod are both externally connected to a controller.

[0012] Preferably, the threaded hole is opened in the middle of the outer surface of one end of the fixed plate, the slide groove is opened at one end of the outer surface of the upper end of the fixed plate, the threaded hole is connected to the slide groove, the screw rod passes through the threaded hole, the slider is located in the slide groove, the pressing head is fixedly installed in the middle of the outer surface of the lower end of the slider, the knob is fixedly installed on the outer surface of one end of the screw rod, and the outer surface of the other end of the screw rod is connected to the middle of the outer surface of one side of the slider.

[0013] Preferably, the outer wall of the screw is threadedly connected to the threaded hole, a sealed bearing is provided between the screw and the slider, the screw is rotationally connected to the slider via the sealed bearing, and the slider and the slide groove are slidably connected.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the utility model provides a universal end face clamping device for a three-axis machining center, which has the following beneficial effects:

[0016] 1. This universal end face clamping device for a three-axis machining center can adjust the position of the pressing head according to the size of the workpiece through the adjustable pressing structure, thereby improving applicability.

[0017] 2. This universal end face clamping device for a three-axis machining center facilitates the adjustable pressing structure to quickly clamp and fix the workpiece through the provided lifting assembly.

[0018] 3. This universal end face clamping device for a three-axis machining center is provided with a pressure sensor, and both the pressure sensor and the hydraulic rod are externally connected to a controller, which facilitates the control of the magnitude of the pressure applied to the workpiece and improves applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The utility model is a schematic diagram of the overall structure of a universal end face clamping device for a three-axis machining center.

[0020] Figure 2 The utility model is a partial structural schematic diagram of a universal end face clamping device for a three-axis machining center.

[0021] Figure 3It is a partial side cross-sectional view of a universal end face clamping device for a three-axis machining center according to the utility model.

[0022] Figure 4 The utility model is a structural schematic diagram of an adjustable material pressing structure in a universal end face clamping device of a three-axis machining center.

[0023] In the figure: 1. base; 2. fixing block; 3. pressure sensor; 4. lifting assembly; 5. adjustable pressing structure; 7. mounting cavity; 8. hydraulic rod; 9. connecting arm rod; 10. guide rod; 11. guide hole; 12. fixing plate; 13. slide groove; 14. threaded hole; 15. screw; 16. knob; 17. pressing head; 18. slider. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] This embodiment is a universal end face clamping device for a three-axis machining center.

[0026] like Figure 1-4 As shown, it includes a base 1, and fixed blocks 2 are fixedly installed on the left and right ends of the upper outer surface of the base 1, and pressure sensors 3 are fixedly installed on the four corners of the upper outer surface of the base 1. An installation cavity 7 is opened inside the base 1, and a lifting component 4 is installed in the installation cavity 7. The number of the lifting components 4 is two groups. The lifting components 4 include a hydraulic rod 8, a connecting arm rod 9, a guide rod 10 and a guide hole 11, and the number of the guide rods 10 and the guide holes 11 in a group of lifting components 4 is two groups. The upper outer surface of the guide rod 10 is fixedly connected with an adjustable pressing structure 5. The adjustable pressing structure 5 includes a fixed plate 12, a slide groove 13, a threaded hole 14, a screw 15, a knob 16, a pressing head 17 and a slider 18, and the upper outer surface of the guide rod 10 is fixedly connected to one end of the lower outer surface of the fixed plate 12.

[0027] The guide hole 11 is opened between the fixed block 2 and the base 1, and the guide hole 11 is opened at the left and right ends of the outer surface of the upper end of the fixed block 2, and the bottom of the guide hole 11 is connected with the installation cavity 7; the guide rod 10 passes through the guide hole 11, and the hydraulic rod 8 is fixedly installed in the middle of the upper end of the installation cavity 7. The lower end outer surface of the piston rod in the hydraulic rod 8 is fixedly connected to the middle of the upper end outer surface of the connecting arm rod 9, and the lower part of the two groups of guide rods 10 is fixedly connected to the outer surfaces of both ends of the connecting arm rod 9, and the outer wall of the guide rod 10 is slidably connected to the guide hole 11; the pressure sensor 3 and the hydraulic rod 8 are both externally connected to the controller; the threaded hole 14 is opened on the outer surface of one end of the fixed plate 12 In the middle, the slide groove 13 is opened at one end of the outer surface of the upper end of the fixed plate 12, the threaded hole 14 is connected to the slide groove 13, the screw 15 passes through the threaded hole 14, the slider 18 is located in the slide groove 13, the pressing head 17 is fixedly installed on the middle of the outer surface of the lower end of the slider 18, the knob 16 is fixedly installed on the outer surface of one end of the screw 15, and the outer surface of the other end of the screw 15 is connected to the middle of the outer surface of one side of the slider 18; the outer wall of the screw 15 and the threaded hole 14 are threadedly connected, and a sealed bearing is arranged between the screw 15 and the slider 18, the screw 15 is rotatably connected to the slider 18 through the sealed bearing, and the slider 18 and the slide groove 13 are slidably connected.

[0028] It should be noted that the utility model is a universal end face clamping device for a three-axis machining center. The shell of the instrument or meter to be processed is placed on the upper outer surface of the base 1, and the lower outer surface of the shell is in contact with the upper outer surface of the pressure sensor 3. The adjustable pressing structure 5 is set. By turning the knob 16, the knob 16 drives the screw 15 to move along the threaded hole 14, the screw 15 drives the slider 18 to slide along the slide groove 13, and the slider 18 drives the pressing head 17 to move, so that the position of the pressing head 17 can be adjusted, which is convenient The position of the pressing head 17 is adjusted according to the size of the workpiece to improve applicability; the lifting component 4 is set up, and the connecting arm rod 9 is driven to descend through the operation of the hydraulic rod 8, and the connecting arm rod 9 drives the two sets of guide rods 10 to descend along the guide hole 11, and the guide rod 10 drives the adjustable pressing structure 5 to descend to press the workpiece down and fix it. The pressure sensor 3 is set up, and the pressure sensor 3 and the hydraulic rod 8 are both externally connected to the controller, which is convenient for controlling the size of the pressure applied to the workpiece and improving applicability. When the pressure reaches the threshold, the hydraulic rod 8 stops continuing to apply pressure to keep the pressure stable.

[0029] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A universal end face clamping device for a three-axis machining center, comprising a base (1), characterized in that: The left and right ends of the upper outer surface of the base (1) are fixedly mounted with fixing blocks (2); the four corners of the upper outer surface of the base (1) are fixedly mounted with pressure sensors (3); an installation cavity (7) is provided inside the base (1); a lifting assembly (4) is installed in the installation cavity (7); the lifting assembly (4) is in two groups, and the lifting assembly (4) comprises a hydraulic rod (8), a connecting arm rod (9), a guide rod (10) and a guide hole (11); and one group of the lifting assemblies (4) is provided with a plurality of lifting assemblies (4). The number of the guide rods (10) and the guide holes (11) in the component (4) is two groups, and the upper outer surface of the guide rod (10) is fixedly connected with an adjustable pressing structure (5), and the adjustable pressing structure (5) includes a fixed plate (12), a slide groove (13), a threaded hole (14), a screw rod (15), a knob (16), a pressing head (17) and a slider (18), and the upper outer surface of the guide rod (10) is fixedly connected to one end of the lower outer surface of the fixed plate (12).

2. A universal end face clamping device for a three-axis machining center according to claim 1, characterized in that: The guide hole (11) is formed between the fixing block (2) and the base (1), the guide hole (11) is formed at the left and right ends of the upper outer surface of the fixing block (2), and the bottom of the guide hole (11) is connected to the installation cavity (7).

3. A universal end face clamping device for a three-axis machining center according to claim 2, characterized in that: The guide rod (10) passes through the guide hole (11); the hydraulic rod (8) is fixedly mounted in the middle of the upper end of the mounting cavity (7); the lower end outer surface of the piston rod in the hydraulic rod (8) is fixedly connected to the middle of the upper end outer surface of the connecting arm rod (9); the lower parts of the two groups of guide rods (10) are fixedly connected to the outer surfaces of both ends of the connecting arm rod (9); and the outer wall of the guide rod (10) is slidably connected to the guide hole (11).

4. The universal end face clamping device for a three-axis machining center according to claim 3, characterized in that: The pressure sensor (3) and the hydraulic rod (8) are both externally connected to a controller.

5. The universal end face clamping device for a three-axis machining center according to claim 4, characterized in that: The threaded hole (14) is formed in the middle of the outer surface of one end of the fixed plate (12); the slide groove (13) is formed in one end of the outer surface of the upper end of the fixed plate (12); the threaded hole (14) is connected to the slide groove (13); the screw rod (15) passes through the threaded hole (14); the slider (18) is located in the slide groove (13); the pressing head (17) is fixedly mounted on the middle of the outer surface of the lower end of the slider (18); the knob (16) is fixedly mounted on the outer surface of one end of the screw rod (15); and the outer surface of the other end of the screw rod (15) is connected to the middle of the outer surface of one side of the slider (18).

6. The universal end face clamping device for a three-axis machining center according to claim 5, characterized in that: The outer wall of the screw rod (15) is threadedly connected to the threaded hole (14), a sealed bearing is provided between the screw rod (15) and the slider (18), the screw rod (15) is rotationally connected to the slider (18) via the sealed bearing, and the slider (18) is slidably connected to the slide groove (13).