A photovoltaic welding ribbon coil processing clamping mechanism

By designing the photovoltaic welding tape strip processing clamping mechanism, and using positioning components and clamping frames to achieve automatic clamping and flip, the problems of high labor intensity and low efficiency caused by manual fixing and flip in the prior art are solved, and the processing efficiency is improved.

CN222740999UActive Publication Date: 2025-04-11WUXI XINMAO PLASTIC PACKAGING MASCH CO LTD
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Patent Information

Application Number
CN202420788420.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2025-04-11
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

In the prior art, the processing process of photovoltaic welding tape strips requires manual fixation and flip, resulting in high labor intensity and low efficiency.

Method used

A photovoltaic welding tape wire disk processing clamping mechanism is designed, using positioning components and clamping frames for clamping and positioning, and automatic flip through mechanical transmission to reduce manual intervention.

Benefits of technology

Automatic clamping and flipping are achieved, which reduces the labor intensity of staff and improves the grinding and processing efficiency of photovoltaic welding tape coils.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a photovoltaic welding tape reel processing clamping mechanism, including a grinding machine and a grinding wheel, a photovoltaic welding tape reel is arranged on the top of the grinding machine, a frame is arranged on the top of the grinding machine, a processing table is fixedly installed on the top of the grinding machine, and two side panels are fixedly installed on the top of the processing table. The photovoltaic welding tape reel processing clamping mechanism is provided with a positioning component and a clamping frame, so that the photovoltaic welding tape reel is clamped and positioned by using the positioning plate in the positioning component to cooperate with the clamping frame, and then the cylinder in the feed component is used as a driving source and the connection column is controlled to rotate through mechanical transmission, so that the rotating connection column drives the clamping frame and the photovoltaic welding tape reel to rotate 180 degrees, thereby replacing the manual fixing of the photovoltaic welding tape reel and automatically flipping the photovoltaic welding tape reel, thereby reducing the labor intensity of the staff and improving the efficiency of grinding and processing the photovoltaic welding tape reel.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic welding tape reels, in particular to a photovoltaic welding tape reel processing clamping mechanism. Background Art

[0002] The photovoltaic welding ribbon reel is a device used to roll up the photovoltaic welding ribbon. The photovoltaic welding ribbon reel can wind the photovoltaic welding ribbon around the photovoltaic welding ribbon reel to achieve the function of rolling up and storing the photovoltaic welding ribbon. The photovoltaic welding ribbon reel is mainly composed of two annular side plates and a cylindrical body. The two annular side plates are respectively welded to the outer surface of the cylinder. From the front, the photovoltaic welding ribbon reel is in an I-shape. According to the material of the photovoltaic welding ribbon reel, it can be divided into plastic reel and alloy reel. The photovoltaic welding ribbon reel is mainly used in the production and rolling process of photovoltaic welding ribbon.

[0003] In the current existing technology, when producing and processing photovoltaic welding ribbon reels, the annular side plates are first taken out from the plate, and then the long cylindrical body is cut into the required length, and then the two annular side plates are welded to the cylindrical body by a welding machine, and finally the welding position is polished by a grinder to make both sides of the photovoltaic welding ribbon reel smooth. This process requires the staff to manually fix the position of the photovoltaic welding ribbon reel, and after polishing one side, the photovoltaic welding ribbon reel needs to be manually turned over and then polished on the back side, which makes the labor intensity of the staff greater and affects the efficiency of the photovoltaic welding ribbon reel polishing processing. Therefore, a photovoltaic welding ribbon reel processing clamping mechanism is proposed to solve the above problems. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a photovoltaic welding ribbon reel processing clamping mechanism, which has the advantages of easy clamping and automatic flipping, and solves the problem that the staff needs to manually fix the position of the photovoltaic welding ribbon reel, and after grinding one side, the photovoltaic welding ribbon reel needs to be manually flipped over and then the back side is ground, which increases the labor intensity of the staff and affects the efficiency of the photovoltaic welding ribbon reel grinding processing.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a photovoltaic welding tape reel processing clamping mechanism, comprising a grinding machine and a grinding wheel, a photovoltaic welding tape reel is arranged on the top of the grinding machine, and a frame is arranged on the top of the grinding machine;

[0006] A processing table is fixedly installed on the top of the grinding machine, and two side panels are fixedly installed on the top of the processing table. Connecting columns are rotatably installed on the two side panels, and clamping frames are fixedly connected on opposite sides of the two connecting columns. Positioning components for fixing the photovoltaic welding ribbon reel are arranged inside the two clamping frames, and guide components for limiting the positioning direction are arranged inside the two clamping frames. The photovoltaic welding ribbon reel is located between opposite sides of the two clamping frames, and a control structure is arranged on the left side panel.

[0007] Furthermore, the control structure includes a gear fixedly mounted on the outer surface of the left connecting column, a rectangular frame fixedly mounted on one side of the left side panel, a rack meshing with the outer surface of the gear being slidably mounted inside the rectangular frame, and a feed assembly for controlling the up and down movement of the rack is provided on the left side of the rectangular frame.

[0008] Furthermore, the frame is fixedly installed on the top of the grinding machine, the grinding wheel is installed on the frame, and a control cabinet is fixedly installed on the top of the grinding machine.

[0009] Furthermore, the two side plates each include a support plate and a bearing, a mounting groove is provided inside the support plate, the bearing is fixedly mounted inside the mounting groove, and the bearing is fixedly mounted on the outer surface of the connecting column.

[0010] Furthermore, the two positioning assemblies each include two electric push rods and two positioning plates. The two electric push rods are respectively fixedly mounted on the top and bottom of the clamping frame, and the telescopic ends of the two electric push rods are respectively fixedly connected to the two positioning plates.

[0011] Furthermore, the two guide assemblies each include a guide rod and two connecting holes, the guide rod is fixedly installed between the inner top wall and the inner bottom wall of the clamping frame, the two connecting holes are respectively fixedly installed inside two positioning plates on the same side, and the outer surface of the guide rod is slidably connected to the inner wall of the connecting hole.

[0012] Furthermore, the rectangular frame includes a connecting frame and a slider, the slider is fixedly installed on the rear side wall of the inner cavity of the connecting frame, the connecting frame is fixedly installed on the left side plate, a sliding groove is opened on the back side of the rack, and the inner wall of the sliding groove is slidably connected to the outer surface of the slider.

[0013] Furthermore, the feed assembly includes a cylinder and a connecting plate, wherein the cylinder is fixedly mounted on the left side of the rectangular frame, the connecting plate is fixedly mounted on the telescopic end of the cylinder, and one side of the connecting plate is fixedly connected to the left side of the rack.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0015] The photovoltaic welding tape reel processing clamping mechanism is provided with a positioning component and a clamping frame, thereby realizing the use of the positioning plate in the positioning component to cooperate with the clamping frame to clamp and position the photovoltaic welding tape reel, and then using the cylinder in the feed component as a driving source and controlling the rotation of the connecting column through mechanical transmission, so that the rotating connecting column drives the clamping frame and the photovoltaic welding tape reel to rotate 180 degrees, thereby replacing the manual fixation of the photovoltaic welding tape reel and automatically flipping the photovoltaic welding tape reel, thereby reducing the labor intensity of the staff, improving the efficiency of grinding and processing the photovoltaic welding tape reel, and enhancing the practicality of the photovoltaic welding tape reel processing clamping mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the utility model Figure 1 A in the enlarged view;

[0018] Figure 3 It is a three-dimensional schematic diagram of the structural connection column and the clamping frame of the utility model.

[0019] In the figure: 1. Grinding machine tool; 2. Grinding wheel; 3. Photovoltaic welding ribbon reel; 4. Frame; 51. Processing table; 52. Side panel; 53. Connecting column; 54. Clamping frame; 55. Positioning assembly; 56. Guide assembly; 57. Gear; 58. Rectangular frame; 59. Rack; 60. Feed assembly. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example 1: Please refer to Figure 1-3 A photovoltaic welding ribbon reel processing clamping mechanism in this embodiment includes a grinding machine 1 and a grinding wheel 2. A photovoltaic welding ribbon reel 3 is arranged on the top of the grinding machine 1. A frame 4 is arranged on the top of the grinding machine 1. The frame 4 is fixedly installed on the top of the grinding machine 1. The grinding wheel 2 is installed on the frame 4. A control cabinet is fixedly installed on the top of the grinding machine 1.

[0022] By adopting the above technical scheme, the photovoltaic welding ribbon reel 3 is clamped and positioned by using the positioning plate in the positioning assembly 55 in cooperation with the clamping frame 54, and then the cylinder in the feed assembly 60 is used as a driving source and the connecting column 53 is controlled to rotate through mechanical transmission, so that the rotating connecting column 53 drives the clamping frame 54 and the photovoltaic welding ribbon reel 3 to rotate one hundred and eighty degrees, thereby replacing the manual fixation of the photovoltaic welding ribbon reel 3 and automatically flipping the photovoltaic welding ribbon reel 3, thereby reducing the labor intensity of the staff and improving the efficiency of grinding and processing the photovoltaic welding ribbon reel 3.

[0023] Example 2: Please refer to Figure 1-3 On the basis of the first embodiment, a processing table 51 is fixedly installed on the top of the grinding machine 1, and two side plates 52 are fixedly installed on the top of the processing table 51. Connecting columns 53 are rotatably installed on the two side plates 52. The two side plates 52 include a support plate and a bearing. The support plate is provided with a mounting groove inside. The bearing is fixedly installed inside the mounting groove. The bearing is fixedly installed on the outer surface of the connecting column 53, so that the rotation of the connecting column 53 is supported by the bearing. The opposite sides of the two connecting columns 53 are fixedly connected with a clamping frame 54. The insides of the two clamping frames 54 are provided with A positioning assembly 55 for fixing the photovoltaic welding ribbon reel 3, each of the two positioning assemblies 55 includes two electric push rods and two positioning plates, the two electric push rods are respectively fixedly installed on the top and bottom of the clamping frame 54, the telescopic ends of the two electric push rods are respectively fixedly connected to the two positioning plates, so as to facilitate the use of the clamping frame 54 and the positioning plates to clamp the photovoltaic welding ribbon reel 3, the interior of the two clamping frames 54 is provided with a guide assembly 56 for limiting the positioning direction, the photovoltaic welding ribbon reel 3 is located between the opposite sides of the two clamping frames 54, and a control structure is provided on the left side panel 52.

[0024] Among them, the two guide components 56 each include a guide rod and two connecting holes. The guide rod is fixedly installed between the inner top wall and the inner bottom wall of the clamping frame 54. The two connecting holes are respectively fixedly installed inside the two positioning plates on the same side. The outer surface of the guide rod is slidably connected to the inner wall of the connecting hole to limit the moving trajectory of the two positioning plates on the same side.

[0025] By adopting the above technical scheme, the photovoltaic welding ribbon reel 3 is inserted into the two clamping frames 54, and the two positioning components 55 are started, so that the two positioning plates on the same side are driven to move to the opposite side by the contraction of the electric push rod, and then the photovoltaic welding ribbon reel 3 is clamped by the clamping frame 54 and the positioning plate on the same side, and then the control structure is used to control the connecting column 53 to drive the clamping frame 54 to rotate synchronously, so as to realize the control of the clamped photovoltaic welding ribbon reel 3 to automatically flip over.

[0026] In the implementation of this example, the control structure includes a gear 57 fixedly mounted on the outer surface of the left connecting column 53, a rectangular frame 58 fixedly mounted on one side of the left side plate 52, a rack 59 meshing with the outer surface of the gear 57 is slidably mounted inside the rectangular frame 58, the rectangular frame 58 includes a connecting frame and a slider, the slider is fixedly mounted on the rear side wall of the inner cavity of the connecting frame, the connecting frame is fixedly mounted on the left side plate 52, a slide groove is provided on the back side of the rack 59, the inner wall of the slide groove is slidably connected to the outer surface of the slider, so as to limit the rack 59 to move up and down only inside the rectangular frame 58, a feed assembly 60 for controlling the up and down movement of the rack 59 is provided on the left side of the rectangular frame 58, the feed assembly 60 includes a cylinder and a connecting plate, the cylinder is fixedly mounted on the left side of the rectangular frame 58, the connecting plate is fixedly mounted on the telescopic end of the cylinder, one side of the connecting plate is fixedly connected to the left side of the rack 59, so as to control the up and down movement of the rack 59.

[0027] By adopting the above technical solution, it is possible to start the cylinder in the feed assembly 60 and drive the rack 59 to move upward through the connecting plate, so that the moving rack 59 drives the gear 57 meshing with it to rotate.

[0028] The working principle of the above embodiment is:

[0029] When the photovoltaic welding tape reel processing clamping mechanism is in use, the photovoltaic welding tape reel 3 is inserted into the two clamping frames 54, and the two positioning components 55 are started, so that the electric push rod is contracted to drive the two positioning plates on the same side to move to the opposite side, and then the photovoltaic welding tape reel 3 is clamped by the clamping frame 54 and the positioning plate on the same side, and then the cylinder in the feeding component 60 is started and the rack 59 is driven to move upward through the connecting plate, so that the moving rack 59 drives the gear 57 meshing with it to rotate, so as to control the connecting column 53 to drive the clamping frame 54 to rotate synchronously, and then realize the control of the clamped photovoltaic welding tape reel 3 to automatically flip over.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0031] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic welding ribbon coil processing clamping mechanism, comprising a grinding machine (1) and a grinding wheel (2), characterized in that: A photovoltaic welding tape reel (3) is arranged on the top of the grinding machine (1), and a frame (4) is arranged on the top of the grinding machine (1); A processing table (51) is fixedly installed on the top of the grinding machine (1), and two side panels (52) are fixedly installed on the top of the processing table (51). Connecting columns (53) are rotatably installed on the two side panels (52), and clamping frames (54) are fixedly connected to opposite sides of the two connecting columns (53). Positioning components (55) for fixing the photovoltaic welding tape reel (3) are arranged inside the two clamping frames (54), and guiding components (56) for limiting the positioning direction are arranged inside the two clamping frames (54). The photovoltaic welding tape reel (3) is located between opposite sides of the two clamping frames (54), and a control structure is arranged on the left side panel (52).

2. A photovoltaic welding ribbon coil processing clamping mechanism according to claim 1, characterized in that: The control structure includes a gear (57) fixedly mounted on the outer surface of the left connecting column (53); a rectangular frame (58) is fixedly mounted on one side of the left side plate (52); a rack (59) meshing with the outer surface of the gear (57) is slidably mounted inside the rectangular frame (58); and a feeding assembly (60) for controlling the up and down movement of the rack (59) is arranged on the left side of the rectangular frame (58).

3. A photovoltaic welding ribbon coil processing clamping mechanism according to claim 1, characterized in that: The frame (4) is fixedly mounted on the top of the grinding machine (1), the grinding wheel (2) is mounted on the frame (4), and a control cabinet is fixedly mounted on the top of the grinding machine (1).

4. A photovoltaic welding ribbon coil processing clamping mechanism according to claim 1, characterized in that: The two side plates (52) each include a support plate and a bearing. A mounting groove is provided inside the support plate. The bearing is fixedly mounted inside the mounting groove. The bearing is fixedly mounted on the outer surface of the connecting column (53).

5. A photovoltaic welding ribbon coil processing clamping mechanism according to claim 1, characterized in that: The two positioning assemblies (55) each include two electric push rods and two positioning plates. The two electric push rods are respectively fixedly mounted on the top and bottom of the clamping frame (54). The telescopic ends of the two electric push rods are respectively fixedly connected to the two positioning plates.

6. A photovoltaic welding ribbon coil processing clamping mechanism according to claim 5, characterized in that: The two guide assemblies (56) each comprise a guide rod and two connecting holes. The guide rod is fixedly mounted between the inner top wall and the inner bottom wall of the clamping frame (54). The two connecting holes are respectively fixedly mounted inside two positioning plates on the same side. The outer surface of the guide rod is slidably connected to the inner wall of the connecting hole.

7. A photovoltaic welding ribbon coil processing clamping mechanism according to claim 2, characterized in that: The rectangular frame (58) includes a connecting frame and a sliding block, wherein the sliding block is fixedly mounted on the rear side wall of the inner cavity of the connecting frame, and the connecting frame is fixedly mounted on the left side plate (52). A sliding groove is provided on the back side of the rack (59), and the inner wall of the sliding groove is slidably connected to the outer surface of the sliding block.

8. A photovoltaic welding ribbon coil processing clamping mechanism according to claim 2, characterized in that: The feeding assembly (60) comprises a cylinder and a connecting plate, wherein the cylinder is fixedly mounted on the left side of the rectangular frame (58), the connecting plate is fixedly mounted on the telescopic end of the cylinder, and one side of the connecting plate is fixedly connected to the left side of the rack (59).