A maintenance and detection system for cement block storage

Abstract

The utility model provides a maintenance and detection system for cement block blank storage, a curing room unit, at least one curing rack is arranged in the curing room unit, a palletizer guide rail is arranged on one side of the curing rack, and the palletizer guide rail extends to the outside of the curing room unit; an entry and exit unit, the entry and exit unit includes a palletizer and an entry and exit platform, the palletizer is arranged on the palletizer guide rail, and can move along the palletizer guide rail to enter the curing room unit, and the entry and exit platform is arranged on one side of the palletizer guide rail; a detection unit, the detection unit includes a detection platform, a transfer manipulator, a manipulator track and a pressure tester, the detection platform and the entry and exit platform are located on the same side, and are located between the entry and exit platform and the curing room unit, the manipulator track is arranged above the entry and exit platform, the transfer manipulator is slidably connected to the manipulator track, the transfer manipulator is used to capture concrete test pieces, and the pressure tester is used to test concrete test pieces. The utility model can improve the maintenance and detection efficiency of concrete products.

Description

Technical Field

[0001] The utility model relates to the technical field of concrete product production equipment, in particular to a maintenance and detection system for cement block blank storage. Background Art

[0002] During the construction of highways, concrete needs to be cured and tested before use, and only specimens that meet the mechanical properties can be used. With the continuous introduction of advanced equipment and technology in the highway engineering industry, the quality of the project has been greatly improved and the construction progress has been accelerated. The efficiency of maintenance and testing must match the progress of on-site construction to ensure the timeliness of the test and guide on-site construction in a timely manner. However, traditional maintenance and testing equipment and methods are inefficient, and the efficiency of test work is gradually lagging behind the progress of on-site construction. For example, in the compressive strength test of concrete specimens, the traditional management method is to manually operate the entire process in the order of specimen storage, storage registration, transportation and placement, expiration transportation and outbound storage, outbound registration, compression test, data recording, and waste cleaning, and the quality of work varies from person to person. The above-mentioned maintenance and testing system has a maximum daily completion volume of 50 groups of concrete specimens. During the peak construction period, the number of groups that need to be completed and inspected out of the warehouse in a single day reaches 180 groups, so it cannot meet the existing construction needs. Utility Model Content

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art. The utility model provides a maintenance and detection system for cement block storage blanks, which can effectively improve the efficiency of completing maintenance and detection of concrete specimens and can also reduce the labor cost of the test.

[0004] In order to solve the above problems, the utility model proposes a maintenance and detection system for cement block storage blanks, comprising:

[0005] A curing room unit, wherein at least one curing rack is provided in the curing room unit, a palletizer guide rail is provided on one side of the curing rack, and the palletizer guide rail extends to the outside of the curing room unit;

[0006] A storage-in / out unit, the storage-in / out unit comprising a palletizer and a storage-in / out platform, the palletizer being arranged on the palletizer guide rail and being able to move along the palletizer guide rail into the curing room unit, the storage-in / out platform being arranged on one side of the palletizer guide rail;

[0007] The detection unit includes a detection platform, a transfer manipulator, a manipulator track and a pressure tester. The detection platform is located on the same side as the access platform and between the access platform and the curing room unit. The manipulator track is arranged above the access platform. The transfer manipulator is slidably connected to the manipulator track. The transfer manipulator is used to capture concrete specimens. The pressure tester is used to test concrete specimens.

[0008] As an improvement of the above technical solution, the curing room unit is provided with at least one palletizer rail, the curing frames are provided on both sides of the palletizer rail, the entry and exit platform is provided between the palletizer rails, and the press test machine is provided at the end of the palletizer rail.

[0009] As an improvement of the above technical solution, a sample conveyor belt is provided between the pressure testing machines, and the sample conveyor belt is located below the robot track. The transfer robot can adjust the placement angle of the concrete specimen and transport the concrete specimen to the sample conveyor belt.

[0010] As an improvement of the above technical solution, a sample feeding cylinder is provided at the input end of the pressure test machine;

[0011] The sample feeding cylinder comprises a mounting bracket and a pushing cylinder, wherein the pushing cylinder is fixed on the mounting bracket, and a pushing rod of the pushing cylinder can push the concrete test piece on the sample feeding conveyor belt into the pressure testing machine.

[0012] As an improvement of the above technical solution, the transfer robot includes a horizontal adjustment rail and a catching device, the horizontal adjustment rail is slidably connected to the robot rail, and the setting directions of the horizontal adjustment rail and the robot rail are perpendicular to each other, and the catching device is slidably connected to the horizontal adjustment rail.

[0013] As an improvement of the above technical solution, the detection platform includes a track group, a first roller group and a second roller group; the track group includes two tracks arranged parallel to each other, the first roller group and the second roller group are arranged on both sides of the track group, and the second roller group is located at both ends of the first roller group; control push rods are also provided on both sides of the track group, and the control push rods are connected to the second roller group and can push the second roller groups closer to or away from each other, and a laser measuring instrument is also provided above the first roller group.

[0014] As an improvement of the above technical solution, a lifting platform is provided under the track group, and the lifting platform includes a platform body, a lifting cylinder and a platform bracket. The platform bracket is provided under the track group, and the lifting cylinders are provided on both sides of the platform bracket. The two sides of the platform body are fixedly connected to the pushing ends of the lifting cylinders, and the lifting cylinders can push the platform body between the two tracks.

[0015] As an improvement of the above technical solution, both sides of the detection platform and the storage and warehousing platform are provided with centering devices.

[0016] As an improvement of the above technical solution, the storage-in-and-out unit further includes a turnover cabinet and a transfer vehicle. The turnover cabinet is provided on the side of the palletizer guide rail away from the storage-in-and-out platform, and the transfer vehicle is used to move the transfer cabinet.

[0017] As an improvement of the above technical solution, a waste conveyor belt is provided at the waste output end of the test press, and the waste conveyor belt is connected to the waste frame.

[0018] The implementation of this utility model has the following beneficial effects:

[0019] Compared with the prior art, the curing and testing system for cement block storage provided by the utility model replaces the traditional manual warehousing and warehousing links by a palletizer, and efficiently transports the concrete specimens to be cured from the outside of the curing room unit to the curing room unit along the guide rail of the palletizer, or transports the concrete specimens in the curing room unit to the testing unit, and then the mechanical arm on one side of the curing frame stores and retrieves the concrete specimens; in addition, the entire testing unit is of automated design, and after the palletizer transports the concrete specimens to the testing unit, the transfer manipulator, the manipulator track and the test press automatically take the materials for testing, which replaces manual labor, improves efficiency and also reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of a maintenance detection system according to an embodiment of the utility model;

[0021] Figure 2 It is a structural schematic diagram of a detection unit according to an embodiment of the utility model;

[0022] Figure 3 This is a schematic structural diagram of a sample injection cylinder according to an embodiment of the utility model;

[0023] Figure 4 It is a three-dimensional schematic diagram of a detection platform according to an embodiment of the utility model;

[0024] Figure 5 It is a front view of a detection platform according to an embodiment of the utility model. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below with reference to the accompanying drawings.

[0026] See also Figures 1 to 5 As shown, the embodiment of the utility model provides a maintenance and detection system for cement block storage blanks, comprising:

[0027] A curing room unit 1, wherein at least one curing rack 11 is disposed in the curing room unit 1, a palletizer guide rail 12 is disposed on one side of the curing rack 11, and the palletizer guide rail 12 extends to the outside of the curing room unit 1;

[0028] The access unit 2 includes a palletizer 21 and an access platform 22. The palletizer 21 is arranged on the palletizer rail 12 and can move along the palletizer rail 12 to enter the curing room unit 1. The access platform 22 is arranged on one side of the palletizer rail 12.

[0029] The detection unit 3 includes a detection platform 5, a transfer robot 32, a robot track 31 and a pressure test machine 33. The detection platform 5 is located on the same side as the access platform 22, and is located between the access platform 22 and the curing room unit 1. The robot track 31 is arranged above the access platform 22. The transfer robot 32 is slidably connected to the robot track 31. The transfer robot 32 is used to capture concrete specimens, and the pressure test machine 33 is used to test concrete specimens.

[0030] The palletizer 21 is provided with a telescopic fork. When the palletizer 21 moves along the palletizer guide rail 12 into the curing room unit 1, the telescopic fork extends into the curing rack 11, takes the specimen out of the curing rack 11, and performs palletizing and loading.

[0031] Compared with the prior art, the stacker 21 replaces the traditional manual warehousing and warehousing links, and efficiently transports the concrete specimens to be cured from the outside of the curing room unit 1 to the curing room unit 1 along the stacker guide rail, or transports the concrete specimens in the curing room unit 1 to the testing unit 2, and then the robotic arm on one side of the curing frame 11 stores and retrieves the concrete specimens; in addition, the entire testing unit 2 is of automated design. After the stacker 21 transports the concrete specimen to the testing unit 2, the transfer robot 32, the robot track 31 and the pressure test machine 33 automatically take the material for testing, replacing manual labor, improving efficiency while reducing labor costs.

[0032] It should be noted that the curing rack 11 in this embodiment has 8 layers and 40 groups of storage spaces, and each group of storage spaces can accommodate 3 concrete specimens. Therefore, each curing rack 11 can cure 960 specimens. Secondly, the curing room unit 1 has standard requirements for the curing environment, and the temperature and relative humidity are required to be maintained within a certain range. Therefore, the curing room unit 1 is provided with a shielding door, and the transition room is an air curtain door. When it is necessary to enter and exit the warehouse, the palletizer 21 on the palletizer rail enters the curing room unit 1 along the palletizer rail 12, and the mechanical arm on one side of the curing rack 11 automatically captures the concrete specimen from the curing rack 11 to the palletizer 212, and then the palletizer 21 transports it out.

[0033] Preferably, the curing room unit 1 is provided with at least one palletizer guide rail 12, the curing racks 11 are provided on both sides of the palletizer guide rail 12, the in-and-out storage platform 22 is provided between the palletizer guide rails 12, and the pressure testers 33 are provided at the ends of the palletizer guide rails 12. The curing racks 11 are provided on both sides of the palletizer guide rail 12, so that the palletizer 21 can load the concrete specimens on the curing racks 11 on both sides at the same time, which greatly improves the loading efficiency of the palletizer 21. In addition, multiple pressure tester 33 lines can improve the detection efficiency of concrete specimens.

[0034] Preferably, a sample conveyor belt 6 is provided between the pressure testers 33, and the sample conveyor belt 6 is located below the manipulator track 31, and the transfer manipulator 32 can adjust the placement angle of the concrete specimen and convey the concrete specimen to the sample conveyor belt 6. The sample conveyor belt 6 is provided between the pressure testers 33, so that the detection system can adjust the use of different pressure testers 33 for pressure testing according to the working pressure of each pressure tester 33, thereby maximizing the working efficiency of the detection system.

[0035] Specifically, a sample feeding cylinder 4 is provided at the entry end of the pressure test machine 33; the sample feeding cylinder 4 includes a mounting bracket 41 and a push cylinder 42, the push cylinder 42 is fixed on the mounting bracket 41, and the push rod of the push cylinder 42 can push the concrete specimen of the sample conveyor belt 6 into the pressure test machine 33. When the concrete specimen is transported to the position of the pressure test machine 33 by the sample conveyor belt 6, the push cylinder 42 is started to quickly push the concrete specimen into the pressure test machine 33 for pressure testing. This improves the pressure test efficiency of the concrete specimen and effectively avoids safety accidents during the pressure test.

[0036] Preferably, the transfer robot 32 includes a horizontal adjustment rail 321 and a catching device 322, the horizontal adjustment rail 321 is slidably connected to the robot rail 31, and the setting directions of the horizontal adjustment rail 321 and the robot rail 31 are perpendicular to each other, and the catching device 322 is slidably connected to the horizontal adjustment rail 321.

[0037] Preferably, the detection platform 5 comprises a track group 51, a first roller group 52 and a second roller group 53; the track group 51 comprises two tracks arranged in parallel with each other, the first roller group 52 and the second roller group 53 are arranged on both sides of the track group 51, and the second roller group 53 is located at both ends of the first roller group 52; control push rods 54 are also arranged on both sides of the track group 51, and the control push rods 54 are connected to the second roller group 53, and can push the second roller group 53 to move closer or farther from each other, and a laser measuring instrument 55 is also arranged above the first roller group 52. After the curing, the concrete specimen is transported to the detection platform 5 by the stacker 21, and the second roller group 53 at the detection platform 55 completes the clamping of the concrete specimen through the control push rod 54, and transports the concrete specimen to the first roller group 52, at which time the laser measuring instrument 55 detects the height of the concrete specimen to determine whether the height of the concrete specimen meets the use requirements.

[0038] Preferably, a lifting platform 56 is provided below the crawler group 51, and the lifting platform 56 includes a platform body 563, a lifting cylinder 562 and a platform bracket 561. The platform bracket 561 is provided below the crawler group 51, and the lifting cylinders 562 are provided on both sides of the platform bracket 561. The two sides of the platform body 563 are fixedly connected to the pushing end of the lifting cylinder 562, and the lifting cylinder 562 can push the platform body 563 to between the two crawlers. The design of the lifting platform 56 facilitates lifting the concrete specimen on the testing platform 5, so that the transfer manipulator 32 can complete the grabbing of the qualified concrete specimen.

[0039] Wherein, both sides of the detection platform 5 and the storage and warehousing platform 22 are provided with centering devices 7.

[0040] The storage-in-and-out unit 2 further includes a turnover cabinet 23 and a transfer vehicle 24 . The turnover cabinet 23 is provided on a side of the palletizer guide rail 12 away from the storage-in-and-out platform 22 . The transfer vehicle 24 is used to move the transfer cabinet 23 .

[0041] Preferably, a waste conveyor belt 8 is provided at the waste output end of the test press 33, and the waste conveyor belt 8 is connected to the waste frame.

[0042] The above is a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the principle of the present invention. These improvements and modifications are also considered to be within the protection scope of the present invention.

Claims

1. A maintenance and detection system for cement block storage, characterized in that: include: A curing room unit, wherein at least one curing rack is provided in the curing room unit, a palletizer guide rail is provided on one side of the curing rack, and the palletizer guide rail extends to the outside of the curing room unit; A storage-in / out unit, the storage-in / out unit comprising a palletizer and a storage-in / out platform, the palletizer being arranged on the palletizer guide rail and being able to move along the palletizer guide rail into the curing room unit, the storage-in / out platform being arranged on one side of the palletizer guide rail; The detection unit includes a detection platform, a transfer manipulator, a manipulator track and a pressure tester. The detection platform is located on the same side as the access platform and between the access platform and the curing room unit. The manipulator track is arranged above the access platform. The transfer manipulator is slidably connected to the manipulator track. The transfer manipulator is used to capture concrete specimens. The pressure tester is used to test concrete specimens.

2. The maintenance detection system according to claim 1, characterized in that: The curing room unit is provided with at least one palletizer guide rail, the curing racks are provided on both sides of the palletizer guide rail, the loading and unloading platform is provided between the palletizer guide rails, and the pressure test machine is provided at the end of the palletizer guide rail.

3. The maintenance detection system according to claim 2, characterized in that: A sample conveying conveyor belt is provided between the pressure testing machines, and the sample conveying conveyor belt is located below the manipulator track. The transfer manipulator can adjust the placement angle of the concrete specimen and convey the concrete specimen to the sample conveying conveyor belt.

4. The maintenance detection system according to claim 3, characterized in that: The pressure test machine is provided with a sample feeding cylinder at the entry end; The sample feeding cylinder comprises a mounting frame and a pushing cylinder, wherein the pushing cylinder is fixed on the mounting frame, and a pushing rod of the pushing cylinder can push the concrete test piece on the sample feeding conveyor belt into the pressure testing machine.

5. The maintenance detection system according to claim 1, characterized in that: The transfer robot comprises a horizontal adjustment track and a catching device, wherein the horizontal adjustment track is slidably connected to the robot track, and the setting directions of the horizontal adjustment track and the robot track are perpendicular to each other, and the catching device is slidably connected to the horizontal adjustment track.

6. The maintenance detection system according to claim 1, characterized in that: The detection platform includes a track group, a first roller group and a second roller group; the track group includes two tracks arranged parallel to each other, the first roller group and the second roller group are arranged on both sides of the track group, and the second roller group is located at both ends of the first roller group; control push rods are also arranged on both sides of the track group, and the control push rods are connected to the second roller group and can push the second roller groups to move closer to or away from each other, and a laser measuring instrument is also arranged above the first roller group.

7. The maintenance detection system according to claim 6, characterized in that: A lifting platform is provided below the track group, and the lifting platform includes a platform body, a lifting cylinder and a platform bracket. The platform bracket is provided below the track group, and the lifting cylinders are provided on both sides of the platform bracket. Both sides of the platform body are fixedly connected to the pushing ends of the lifting cylinders, and the lifting cylinders can push the platform body between the two tracks.

8. The maintenance detection system according to claim 6, characterized in that: Both sides of the detection platform and the storage-in / out platform are provided with centering devices.

9. The maintenance detection system according to claim 6, characterized in that: The storage-in-and-out unit further includes a turnover cabinet and a transfer vehicle. The turnover cabinet is provided on a side of the palletizer guide rail away from the storage-in-and-out platform, and the transfer vehicle is used to move the turnover cabinet.

10. The maintenance detection system according to claim 1, characterized in that: A waste conveyor belt is provided at the waste output end of the test press, and the waste conveyor belt is communicated with the waste frame.

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