Machine barrel of cable material plastic extruding machine
By designing multiple independent cooling sleeves and atomization nozzles on the extruder barrel, the problem of uneven cooling effects in the prior art is solved, uniform temperature control and efficient cooling of various places in the barrel is achieved, energy consumption is reduced, and the quality of extruded products is ensured.
Patent Information
- Application Number
- CN202421600519.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-08
AI Technical Summary
In the existing extruder barrel cooling system, each cooling sleeve has only one water inlet and one water outlet, which leads to uneven cooling effect and inconsistent temperatures in various parts of the barrel, which increases the difficulty of temperature control.
A cable material extruder barrel is designed. Multiple cooling sleeves are installed in the axial interval on the barrel. Each cooling sleeve is supplied with water by an independent water pump, including a water storage tank, a communication pipe, an exhaust valve and an atomization nozzle. Multiple cooling channels are evenly arranged in the cooling sleeve along the axial direction, and a temperature sensor is equipped with a control system to achieve precise temperature control.
Through the design of multiple independent cooling sleeves and atomization nozzles, uniform temperature control of the barrel is achieved, cooling effect is improved, energy consumption is reduced, and processing quality of extruded products is ensured.
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Figure CN222742093U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable material processing equipment, in particular to a barrel of a cable material extruder. Background Art
[0002] In the Chinese utility model patent application number: CN201720270314.2, there is disclosed an extruder barrel cooling system, the structure of which includes a cooling jacket which is sleeved on the outside of the barrel and forms a space for cooling water to flow between the barrel outer wall, a water inlet branch pipe and a water outlet branch pipe which are arranged on the cooling jacket and connected to the cooling water flow space, and a water inlet main pipe and a water outlet main pipe which are respectively connected to the water inlet branch pipe and the water outlet branch pipe. The extruder barrel cooling system forms a circulating operation of the refrigeration system through the mutual cooperation between multiple cooling jackets, inlet and outlet water pipes, and a control center, and does not form scale on the outer wall of the barrel, thereby improving the refrigeration efficiency of the cooling device and reducing production costs. However, in the cooling system, each cooling jacket has only one water inlet and one water outlet. According to the law of liquid flow, the closer to the water inlet and the water outlet, the faster the flow rate of the liquid, and the farther away from the water inlet and the water outlet, the slower the flow rate of the liquid, so the cooling effect of the middle part of the cooling jacket is better, while the cooling effect of the two sides of the cooling jacket is poor, which makes the temperature of each position of the barrel in the cooling jacket inconsistent, increasing the difficulty of temperature control.
[0003] Therefore, it is necessary to propose a cable material extruder barrel to solve the above problems. Utility Model Content
[0004] Technical problem to be solved: The purpose of the utility model is to provide a cable material extruder barrel to solve the problem that in the existing extruder barrel cooling system proposed in the above background technology, each cooling jacket has only one water inlet and one water outlet. According to the law of liquid flow, the closer to the water inlet and the water outlet, the faster the flow rate of the liquid, and the farther away from the water inlet and the water outlet, the slower the flow rate of the liquid. Therefore, the cooling effect of the middle part of the cooling jacket is better, while the cooling effect of the two sides of the cooling jacket is poor, which makes the temperature of each position in the barrel inside the cooling jacket inconsistent, increasing the difficulty of temperature control.
[0005] Technical solution: To achieve the above purpose, the utility model is implemented through the following technical solutions: a cable material extruder barrel, including a barrel mounted on a water reservoir, a plurality of cooling jackets are axially spaced on the barrel, a water tank is fixedly installed on the top of the cooling jacket, a connecting pipe and an exhaust valve are respectively provided on the water tank, the other end of the connecting pipe is connected to a water pump, and the input end of the water pump is connected to the bottom of the water reservoir; a temperature sensor is provided on the cooling jacket, the water pump and the temperature sensor are connected to the control system of the extruder, a plurality of cooling channels are evenly arranged in the cooling jacket along the axial direction, a through hole connected to the water tank is opened on the top of each cooling channel, a plurality of atomizing nozzles are evenly arranged in the axial direction on the bottom of the cooling jacket, and the atomizing nozzles correspond to the cooling channels one by one and are connected to each other.
[0006] Preferably, arc-shaped brackets are symmetrically fixedly installed at both left and right ends of the water reservoir, and the barrel is mounted on the arc-shaped brackets.
[0007] Preferably, the input end of the water pump is connected to a water inlet pipe, the other end of the water inlet pipe is connected to the bottom of the water reservoir, and the output end of the water pump is connected to a water delivery pipe, the other end of the water delivery pipe is connected to the connecting pipe.
[0008] Preferably, the cooling sleeve is hinged by two arc-shaped clamps, and the ends of the two arc-shaped clamps away from the hinge point are fixedly connected by bolts. A plurality of arc-shaped partitions are evenly and fixedly installed on the inner side of the arc-shaped clamps along the axial direction, and the inner annular surface of the partition is in close contact with the outer annular surface of the barrel. The two arc-shaped clamps and any two adjacent partitions together constitute a cooling channel.
[0009] Preferably, a rubber pad is provided on the inner annular surface of the partition, and a rubber pad is also provided at the joint of the two arc-shaped clamping plates.
[0010] Preferably, a plurality of bases are fixedly mounted on the bottom of the water reservoir, and the plurality of bases are symmetrically distributed in a rectangular shape.
[0011] Beneficial effect: Compared with the prior art, the utility model provides a cable material extruder barrel, which has a unique structure and is easy to use. A plurality of cooling jackets are arranged on the barrel at intervals, each cooling jacket is supplied with water by an independent water pump, and each cooling jacket comprises a water storage tank for storing and distributing cooling water. A connecting pipe and an exhaust valve are arranged on the water storage tank, and the exhaust valve can discharge the air in the cooling channel so that the cooling channel is filled with cooling water. A temperature sensor is also arranged on the cooling jacket, and the sensor is connected to the control system of the extruder. Through the temperature sensor, the control system can monitor the temperature of each section of the barrel in real time, and adjust the output flow of the water pump as needed to achieve precise temperature control, ensure that the extruder barrel is at the optimal working temperature everywhere, thereby improving the processing quality of the extruded product. A plurality of atomizing nozzles are arranged at the bottom of the cooling channel to atomize the cooling water and then spray it out, thereby increasing the contact area with the air, accelerating the heat exchange speed, cooling the cooling water rapidly, and reducing energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional front view schematic diagram of the structure of the utility model;
[0013] Figure 2 It is a cross-sectional schematic diagram of the cooling jacket structure of the utility model;
[0014] Figure 3 It is a schematic longitudinal cross-sectional view of the cooling jacket structure of the utility model.
[0015] In the figure: 1. water reservoir; 2. bracket; 3. barrel; 4. arc-shaped clamping plate; 5. partition; 6. water storage tank; 7. connecting pipe; 8. exhaust valve; 9. atomizing nozzle; 10. water pump; 11. water pipe; 12. water inlet pipe; 13. temperature sensor. DETAILED DESCRIPTION
[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0017] Example 1: This example 1 provides a cable material extruder barrel, which is directly improved on the existing extruder barrel cooling system and has a unique structure. Please refer to Figure 1-3 As shown, it includes a barrel 3 mounted on a water reservoir 1, arc-shaped brackets are symmetrically fixedly installed on the left and right ends of the water reservoir 1, the barrel 3 is mounted on the arc-shaped bracket, a plurality of cooling jackets are axially spaced on the barrel 3, a water tank 6 is fixedly installed on the top of the cooling jacket, a connecting pipe 7 and an exhaust valve 8 are respectively provided on the water tank 6, the other end of the connecting pipe 7 is connected to a water pump 10, and the input end of the water pump 10 is connected to the bottom of the water reservoir 1.
[0018] There are many ways to install the water pump 10, for example: the water pump 10 is fixed on the water reservoir 1 by bolts, the input end of the water pump 10 is connected to the water inlet pipe 12, the other end of the water inlet pipe 12 is connected to the bottom of the water reservoir 1, and the output end of the water pump 10 is connected to the water supply pipe 11, and the other end of the water supply pipe 11 is connected to the connecting pipe 7; through multiple cooling jackets arranged along the axial direction of the barrel 3, and each cooling jacket is supplied with water by an independent water pump 10, not only can the segmented temperature control of the barrel 3 be achieved, but also the flow rate of the cooling water of the corresponding section can be selectively set according to the temperature of different sections of the barrel 3, thereby achieving precise temperature control, further improving the cooling effect, and making the extruder barrel at the best working temperature everywhere, thereby ensuring the processing quality of the extruded product.
[0019] A temperature sensor 13 is provided on the cooling jacket, and the water pump 10 and the temperature sensor 13 are both connected to the control system of the extruder. A plurality of cooling channels are evenly arranged in the cooling jacket along the axial direction, and a through hole connected to the water storage tank 6 is opened at the top of each cooling channel, and a plurality of atomizing nozzles 9 are evenly arranged in the axial direction at the bottom of the cooling jacket, and the atomizing nozzles 9 correspond to the cooling channels one by one and are connected to each other; the probe of the temperature sensor 13 can extend into any cooling channel, and by providing a plurality of cooling channels for cooling water to circulate in the cooling jacket, and using the atomizing nozzles 9 to discharge the cooling water, not only can the cooling water at various positions in the cooling jacket flow out evenly and quickly, so that the temperature at various positions in the cooling jacket is kept consistent, but also the cooling water, after taking out the heat on the barrel 3, is sprayed out through the atomizing nozzles 9, and the water mist formed by the cooling water can increase the area for heat exchange with the air, so that the cooling water can be cooled down rapidly.
[0020] The cooling jacket is hinged by two arc-shaped clamping plates 4, and the ends of the two arc-shaped clamping plates 4 away from the hinge point are fixedly connected by bolts. A plurality of arc-shaped partitions 5 are evenly and fixedly installed on the inner side of the arc-shaped clamping plates 4 along the axial direction. The inner annular surface of the partition 5 is in close contact with the outer annular surface of the barrel 3. The two arc-shaped clamping plates 4 and any two adjacent partitions 5 together constitute a cooling channel; a rubber pad is provided on the inner annular surface of the partition 5, and a rubber pad is also provided at the joint of the two arc-shaped clamping plates 4 to increase the sealing of the cooling jacket and prevent water leakage.
[0021] When we use the extruder for extrusion operation, first start the water pump 10, then press the exhaust valve 8 to discharge the air in the cooling jacket from the exhaust valve 8, until the water tank 6 and each cooling channel in the cooling jacket are filled with cooling water, close the exhaust valve 8, and then the cooling water is sprayed out from the atomizing nozzle 9, and then the flow rate of the cooling water in each cooling jacket is adjusted as needed; by setting a plurality of cooling channels for cooling water to flow in the cooling jacket, and using the atomizing nozzle 9 to discharge the cooling water, not only can the cooling water at various positions in the cooling jacket flow out evenly and quickly, so that the temperature of various positions in the cooling jacket remains consistent, and after the cooling water takes out the heat on the barrel 3, it is sprayed out through the atomizing nozzle 9, and the water mist formed by the cooling water can increase the area for heat exchange with the air, so that the cooling water can be cooled quickly, thereby reducing the use of refrigeration equipment to cool the cooling water and reducing energy consumption.
[0022] Embodiment 2: Embodiment 2 is different from Embodiment 1 in that Figure 1 As shown, a plurality of bases are fixedly installed at the bottom of the water reservoir 1, and the plurality of bases are symmetrically distributed in a rectangular shape.
[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A barrel for a cable material extruder, comprising a barrel (3) mounted on a water reservoir (1), characterized in that: A plurality of cooling jackets are sleeved on the barrel (3) at intervals along the axial direction, a water storage tank (6) is fixedly mounted on the top of the cooling jacket, a connecting pipe (7) and an exhaust valve (8) are respectively provided on the water storage tank (6), the other end of the connecting pipe (7) is connected to a water pump (10), and the input end of the water pump (10) is connected to the bottom of the water reservoir (1); a temperature sensor (13) is provided on the cooling jacket, the water pump (10) and the temperature sensor (13) are both connected to the control system of the extruder, a plurality of cooling channels are evenly arranged in the cooling jacket along the axial direction, a through hole connected to the water storage tank (6) is opened at the top of each cooling channel, and a plurality of atomizing nozzles (9) are evenly arranged in the axial direction at the bottom of the cooling jacket, the atomizing nozzles (9) correspond to the cooling channels one by one and are connected to each other.
2. A cable material extruder barrel according to claim 1, characterized in that: Arc-shaped brackets are symmetrically fixedly mounted on both left and right ends of the water reservoir (1), and the barrel (3) is mounted on the arc-shaped brackets.
3. A cable material extruder barrel according to claim 1, characterized in that: The input end of the water pump (10) is connected to a water inlet pipe (12), the other end of the water inlet pipe (12) is connected to the bottom of the water reservoir (1), and the output end of the water pump (10) is connected to a water delivery pipe (11), the other end of the water delivery pipe (11) is connected to the connecting pipe (7).
4. A cable material extruder barrel according to claim 1, characterized in that: The cooling jacket is formed by hingedly connecting two arc-shaped clamping plates (4), the ends of the two arc-shaped clamping plates (4) away from the hinge point are fixedly connected by bolts, and a plurality of arc-shaped partitions (5) are evenly and fixedly installed on the inner side of the arc-shaped clamping plates (4) along the axial direction, and the inner annular surface of the partition (5) is in close contact with the outer annular surface of the barrel (3), and the two arc-shaped clamping plates (4) and any two adjacent partitions (5) together constitute a cooling channel.
5. A cable material extruder barrel according to claim 4, characterized in that: A rubber pad is provided on the inner annular surface of the partition plate (5), and a rubber pad is also provided at the joint of the two arc-shaped clamping plates (4).
6. A cable material extruder barrel according to claim 1, characterized in that: A plurality of bases are fixedly mounted on the bottom of the water reservoir (1), and the plurality of bases are symmetrically distributed in a rectangular shape.
Citation Information
Patent Citations
Extruding machine barrel cooling system
CN206568532U