A heating and shaping device for high-pressure hose
By installing a heat conduction pipe inside the fixing sleeve of the high-pressure hose heating setting device, and using the coordination of gears and racks to achieve effective support and synchronous heating of the inner wall of the hose, the problems of deformation and poor setting effect of the inner wall of the high-pressure hose in the prior art are solved, and the heating efficiency and setting effect are improved.
Patent Information
- Application Number
- CN202421552899.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing high-pressure hose heating and setting device only fixes the outer wall of the hose during the heating process, resulting in deformation of the inner wall, risk of breakage, and poor setting effect.
A heating and setting device including a machine, a heating cover, a fixing assembly and an adjustment assembly is designed. By setting a heat conducting pipe inside the fixing sleeve, synchronous heating of the inner wall of the hose is achieved, and effective support and setting of the inner wall of the hose is achieved through the coordination of gears and racks.
By supporting the inner wall of the high-pressure hose, the device reduces the possibility of inner wall deformation, improves the shaping effect, and improves the heating efficiency through synchronous heating, reducing the risk of hose deformation.
Smart Images
Figure CN222742129U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of high-pressure hoses, in particular to a heating and shaping device for high-pressure hoses. Background Art
[0002] High-pressure hose is a piping system used to withstand high-pressure liquids or gases. It is usually used in industries such as industry, construction, agriculture, and automobiles. These hoses need to have the characteristics of pressure resistance, wear resistance, corrosion resistance, and high temperature resistance to ensure safe and reliable transmission of media under high-pressure conditions. When manufacturing high-pressure hoses, in order to fix them into a unique shape, they also need to be heated and shaped using a heating and shaping device.
[0003] The existing heating and shaping device usually uses two sets of fixing blocks to fix the outer wall of the high-pressure hose from both sides during heating, and then heats it. However, simply squeezing the outer wall to fix it may cause the inner wall to deform during the heating process. The deformation of the inner wall of an ordinary hose will not have much effect. However, the inner wall of the high-pressure hose needs to withstand greater pressure when in use, so there is a risk of it breaking during use. The shaping effect of the overall heating and shaping device is poor. Therefore, a heating and shaping device for a high-pressure hose is proposed to solve the above problems. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a heating and shaping device for a high-pressure hose, aiming to improve the problem in the prior art that "since the existing heating and shaping device only fixes the outer wall of the high-pressure hose during heating, the shaping effect is poor".
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a heating and shaping device for a high-pressure hose, comprising a machine platform, a heating cover is installed at the top of the machine platform, a lower clamp is fixedly connected to the top of the machine platform, an upper clamp is hinged at the top of the lower clamp, a fixing component is installed at the top of the machine platform near the front end, an adjusting component is installed at the right end of the machine platform, the adjusting component comprises a connecting plate, the connecting plate is slidably connected to the inner wall of the machine platform, and a front baffle is fixedly connected to the front end of the machine platform.
[0006] As a further description of the above technical solution:
[0007] The fixing assembly comprises a heat-insulating block, the heat-insulating block is hinged on the top of the machine platform, and the rear end of the heat-insulating block is fixedly connected with a fixing sleeve.
[0008] As a further description of the above technical solution:
[0009] The fixing assembly also includes a heat-conducting block, which is fixedly connected to the top of the heat-insulating block. A heat-conducting pipe is fixedly connected to the rear end of the heat-conducting block, and the heat-conducting pipe passes through and is fixedly connected to the inner wall of the fixing sleeve.
[0010] As a further description of the above technical solution:
[0011] The right end of the fixed sleeve is fixedly connected with a gear 1, the front end of the connecting plate is fixedly connected with a rack 1, and the rack 1 and the gear 1 are meshed with each other.
[0012] As a further description of the above technical solution:
[0013] The right end of the upper clamp is fixedly connected with gear 2, the rear end of the connecting plate is fixedly connected with rack 2, and the rack 2 and gear 2 are meshed with each other.
[0014] As a further description of the above technical solution:
[0015] The right end of the connecting plate is fixedly connected with a handle, and the handle penetrates and is slidably connected to the right end of the machine platform.
[0016] As a further description of the above technical solution:
[0017] A clamping block is penetrated and slidably connected to the rear end of the grip, a fixing block is fixedly connected to the right end of the machine, a groove is arranged at the left end of the fixing block, and the groove and the clamping block are matched.
[0018] As a further description of the above technical solution:
[0019] The front end of the clamping block is fixedly connected with a fixing spring, and the front end of the fixing spring is fixedly connected to the inner wall of the handle.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, the shaped hose is sleeved on the outer wall of the fixed sleeve and then fixedly heated. In this way, during the heating process, the fixed sleeve will support the inner wall of the high-pressure hose so that the inner wall will not be greatly deformed, and the shaping effect of the overall device is better.
[0022] 2. In the utility model, by arranging a heat-conducting pipe inside the fixed sleeve, the inner wall of the hose can be heated simultaneously with the outer wall of the hose, which can effectively improve the heating efficiency, and can make the hose heated evenly, which can further reduce the possibility of hose deformation, and the overall device has a better heating effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a three-dimensional structural schematic diagram of the overall device in the utility model;
[0024] Figure 2 It is a cross-sectional schematic diagram of the three-dimensional structure of the overall device of the utility model in an open state;
[0025] Figure 3 It is a schematic diagram of the three-dimensional structure section of the adjustment component in the utility model;
[0026] Figure 4 It is a schematic cross-sectional view of the three-dimensional structure of the fixing component in the utility model.
[0027] Legend:
[0028] 1. Machine; 2. Heating cover; 3. Fixing assembly; 31. Insulation block; 32. Fixing sleeve; 33. Heat transfer block; 34. Heat transfer pipe; 4. Front baffle; 5. Adjusting assembly; 51. Gear 1; 52. Gear 2; 53. Rack 1; 54. Rack 2; 55. Handle; 56. Block; 57. Connecting plate; 58. Fixing block; 59. Groove; 510. Fixing spring; 6. Lower clamp; 7. Upper clamp. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Reference Figure 1 - Figure 3 The utility model provides an embodiment: a heating and shaping device for a high-pressure hose, including a machine platform 1 for supporting the overall device, a heating cover 2 for heating the top of the machine platform 1 is installed on the top of the machine platform 1, the machine platform 1 and the heating cover 2 are both prior art, and can start working when the power is turned on, and can be realized by personnel in this field. Due to the prior art, this case will not be described in detail, the top of the machine platform 1 is fixedly connected with a lower clamp 6 for fixing the outer wall of the high-pressure hose, and the top of the lower clamp 6 is hinged with an upper clamp for cooperating with the lower clamp 6 to wrap the outer wall of the high-pressure hose A fixing assembly 3 for supporting the inner wall of the high-pressure hose is installed at the top of the machine 1 near the front end, an adjusting assembly 5 for adjusting the position of the fixing assembly 3 and the upper clamp 7 is installed at the right end of the machine 1, the adjusting assembly 5 includes a connecting plate 57 for driving the rack 1 53 and the rack 2 54 to move up and down, the connecting plate 57 is slidably connected to the inner wall of the machine 1, and a front baffle 4 for covering the front end opening of the device is fixedly connected to the front end of the machine 1. Using the front baffle 4 to cover the front end of the machine 1 can prevent the heat wave generated during the heating process from gushing outward to injure the operator.
[0031] Reference Figure 2 - Figure 4 The fixed component 3 includes a heat insulating block 31 for driving the fixed sleeve 32 to rotate. The heat insulating block 31 is hinged at the top of the machine 1. The rear end of the heat insulating block 31 is fixedly connected with a fixed sleeve 32 for supporting the inner wall of the high-pressure hose. When the heat insulating block 31 rotates, it will drive the fixed sleeve 32 to rotate synchronously. The fixed component 3 also includes a heat conducting block 33 for transferring heat. The heat conducting block 33 is fixedly connected to the top of the heat insulating block 31. By using the heat insulating block 31 to connect the machine 1 and the heat conducting block 33, the heat transferred to the machine 1 when the device is heated can be reduced. The heat conducting block 33 is fixedly connected to the rear end of the heat conducting block 33 with a heat conducting pipe 34 for transferring heat to the fixed sleeve 32. The heat conducting pipe 34 passes through and is fixedly connected to the inner wall of the fixed sleeve 32. When the device starts to heat up, the heat conducting block 33 will quickly heat up under the action of the heating cover 2, and at the same time drive the heat conducting pipe 34 to heat up. After the heat conducting pipe 34 is heated up, it will drive the fixed sleeve 32 to heat up so as to heat the inner wall of the high-pressure hose. In this way, the high-pressure hose can be evenly heated and its deformation during the heating process can be reduced.
[0032] Reference Figure 1 - Figure 3 The right end of the fixed sleeve 32 is fixedly connected with a gear 51 for driving the heat insulation block 31 to rotate, and the front end of the connecting plate 57 is fixedly connected with a rack 53 for driving the gear 51 to rotate. The rack 53 and the gear 51 are meshed with each other. When the rack 53 moves up and down, the gear 51 will also be driven to move synchronously. The right end of the upper clamp 7 is fixedly connected with a gear 2 52 for driving the upper clamp 7 to rotate, and the rear end of the connecting plate 57 is fixedly connected with a rack 2 54 for driving the gear 2 52 to rotate. The rack 2 54 and the gear 2 52 are meshed with each other. When the rack When the connecting plate 57 moves up and down, it will drive the rack 1 53 and the rack 2 54 to move synchronously. In this way, the insulation block 31 and the upper clamp 7 will also rotate inward or outward synchronously. Since the heights of the rotation axes of the two are different, there will be no collision when the two rotate inward synchronously. The right end of the connecting plate 57 is fixedly connected with a handle 55 for driving the connecting plate 57 to move up and down. The handle 55 passes through and is slidably connected to the right end of the machine 1. The connecting plate 57 can be driven to move up and down synchronously by moving the handle 55 up and down.
[0033] Reference Figure 1 - Figure 3The rear end of the handle 55 passes through and is slidably connected with a block 56 for fixing the handle 55. The right end of the machine 1 is fixedly connected with a fixing block 58 for cooperating with the block 56. The left end of the fixing block 58 is provided with a groove 59 for accommodating the block 56. The groove 59 and the block 56 are adapted. When the block 56 is inserted into the groove 59, the handle 55 will be fixed and cannot move up and down. The front end of the block 56 is fixedly connected with a fixing spring 510 for driving the block 56 to move backward. The front end of the fixing spring 510 is fixedly connected to the inner wall of the handle 55. The fixing spring 510 will always push the block 56 backward to prevent it from arbitrarily escaping from the groove 59.
[0034] Working principle: when it is necessary to heat the high-pressure hose, the high-pressure hose can be first connected to the outer wall of the fixed sleeve 32, and then the block 56 can be pushed forward to move it forward and away from the inner wall of the groove 59, and then the handle 55 can be moved downward to drive the connecting plate 57 to move downward, and the downward movement of the connecting plate 57 will drive the rack 1 53 and the rack 2 54 to move synchronously, and the rack 1 53 and the rack 2 54 will drive the insulation block 31 and the upper clamp 7 to rotate inward. When the hose is fixed inside the upper clamp 7 and the lower clamp 6, the block 56 can be released, and the fixing spring 510 will push the block 56 backward to make it stuck in the groove 59. At this time, the handle 55 will be fixed and cannot move, and then the heating cover 2 can be rotated to close to start the heating and shaping operation.
[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A heating and shaping device for a high-pressure hose, comprising a machine (1), characterized in that: A heating cover (2) is installed at the top of the machine (1), a lower clamp (6) is fixedly connected to the top of the machine (1), an upper clamp (7) is hingedly connected to the top of the lower clamp (6), a fixing component (3) is installed at the top of the machine (1) near the front end, an adjustment component (5) is installed at the right end of the machine (1), the adjustment component (5) includes a connecting plate (57), and the connecting plate (57) is slidably connected to the inner wall of the machine (1), and a front baffle (4) is fixedly connected to the front end of the machine (1).
2. A heating and shaping device for a high-pressure hose according to claim 1, characterized in that: The fixing assembly (3) comprises a heat insulating block (31), the heat insulating block (31) is hinged on the top of the machine platform (1), and the rear end of the heat insulating block (31) is fixedly connected to a fixing sleeve (32).
3. A heating and shaping device for a high-pressure hose according to claim 2, characterized in that: The fixing assembly (3) further comprises a heat conducting block (33), wherein the heat conducting block (33) is fixedly connected to the top end of the heat insulating block (31), and a heat conducting pipe (34) is fixedly connected to the rear end of the heat conducting block (33), and the heat conducting pipe (34) passes through and is fixedly connected to the inner wall of the fixing sleeve (32).
4. A heating and shaping device for a high-pressure hose according to claim 2, characterized in that: The right end of the fixed sleeve (32) is fixedly connected to a gear 1 (51), and the front end of the connecting plate (57) is fixedly connected to a rack 1 (53), and the rack 1 (53) and the gear 1 (51) are meshed with each other.
5. A heating and shaping device for a high-pressure hose according to claim 1, characterized in that: The right end of the upper clamp (7) is fixedly connected to a second gear (52), and the rear end of the connecting plate (57) is fixedly connected to a second rack (54), and the second rack (54) and the second gear (52) are meshed with each other.
6. A heating and shaping device for a high-pressure hose according to claim 1, characterized in that: The right end of the connecting plate (57) is fixedly connected to a handle (55), and the handle (55) passes through and is slidably connected to the right end of the machine platform (1).
7. A heating and shaping device for a high-pressure hose according to claim 6, characterized in that: A block (56) is passed through and slidably connected to the rear end of the handle (55); a fixing block (58) is fixedly connected to the right end of the machine platform (1); a groove (59) is provided at the left end of the fixing block (58); and the groove (59) and the block (56) are matched.
8. A heating and shaping device for a high-pressure hose according to claim 7, characterized in that: The front end of the clamping block (56) is fixedly connected to a fixing spring (510), and the front end of the fixing spring (510) is fixedly connected to the inner wall of the handle (55).