A direct buried spray winding insulation pipe patching device
By designing a direct-buried spray-wrapped insulating pipe fixing device including a support frame, a winding adjustment mechanism and a fixing winding mechanism, the problems of low winding efficiency of existing devices and difficulty in adjusting the hot melt belt coil are solved, and efficient and uniform winding effect and convenient user experience are achieved.
Patent Information
- Application Number
- CN202420824031.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-04-19
AI Technical Summary
During the winding process, the existing direct buried spray-wrapped winding insulation pipe replenishment device has a large weight and slow rotation, resulting in low winding efficiency, and the tightness of the hot melt belt winding is difficult to adjust, which reduces the convenience of the device.
A direct buried spray-wrapped insulating pipe replenishing device including a support frame, a winding adjustment mechanism and a replenishing mechanism is designed. Through the coordination of positioning gears and positioning rings, efficient winding of the hot melt tape roll is achieved; by the coordination of electric telescopic rods and springs, the uniform winding of the hot melt tape roll is ensured and adapted to pipes of different sizes.
It improves the winding efficiency and stability of the hot melt tape roll, enhances the device's adaptability to pipes of different sizes, and improves the convenience of use and construction efficiency.
Smart Images

Figure CN222742131U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of direct-buried spray-wound thermal insulation pipes, in particular to a direct-buried spray-wound thermal insulation pipe patching device. Background Art
[0002] Spray-wrap insulation pipe is a commonly used pipe insulation method. It mainly uses special equipment to wrap glass fiber felt or rock wool felt around pipes or equipment, and applies adhesive to the felt through a spraying process to form a dense, flat and uniform insulation layer. The insulation pipe has a reserved position at the end to facilitate welding operations at the pipe joint. After welding, the reserved position needs to be patched. First, the polyurethane foam layer is sprayed, and then the hot melt tape is used for wrapping. After wrapping, the hot melt tape is melted with a high-temperature spray gun to make it fit tightly with the polyurethane foam layer to achieve sealing and protection.
[0003] In view of this, Chinese patent No. CN216506721 U proposes a direct-buried spray-wrapped insulated pipe patching device, which realizes automatic patching of the insulated pipe joint by providing a supporting roller for supporting a hot-melt tape roll and pressing and winding the hot-melt tape of the hot-melt tape roll onto the polyurethane layer at the joint position of the spray-wrapped insulated pipe, thereby eliminating manual labor, improving construction efficiency, and ensuring high hot-melt tape winding uniformity. In the above patent, the direct-buried spray-wrapped insulated pipe patching device usually rotates the direct-buried spray-wrapped insulated pipe during winding. Since the direct-buried spray-wrapped insulated pipe is heavy and rotates slowly, the efficiency of winding the pipe mouth of the direct-buried spray-wrapped insulated pipe is low, and the slow rotation makes it difficult to adjust the tightness of the hot-melt tape roll, reducing the convenience of using the direct-buried spray-wrapped insulated pipe patching device. Therefore, a direct-buried spray-wrapped insulated pipe patching device is needed. Utility Model Content
[0004] In order to solve the above problems, the purpose of the utility model is to provide a direct-buried spray-wrapped thermal insulation pipe patching device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model proposes a directly buried spray-wrapped thermal insulation pipe patching device, comprising a support frame, the support frame is used to support and position the directly buried spray-wrapped thermal insulation pipe patching device, a winding adjustment mechanism is fixedly provided at the middle position of the support frame, and a patching winding mechanism is fixedly provided at the top of the winding adjustment mechanism;
[0006] The repairing and winding mechanism comprises a positioning frame and a limiting frame, wherein a positioning groove is provided in the middle position of one side of the positioning frame, and the positioning frame is slidably provided with a positioning ring through the positioning groove, and a positioning tooth groove is provided on the outer wall of the positioning ring. A positioning seat is fixedly provided on both sides of the positioning frame, and a positioning gear is rotatably provided on one side of the two positioning seats, and the tooth surfaces of the two positioning gears can mesh with the tooth surfaces of the positioning tooth groove. One end of the positioning ring is fixedly provided with a mounting frame, and a fixed frame is fixedly provided on one side of the mounting frame, and an electric telescopic rod is fixedly provided at the middle position of the fixed frame, and the telescopic end of the electric telescopic rod passes through the fixed frame and is fixed with a moving frame, and positioning rods are interspersed at both ends of the moving frame, and springs are interspersed at one end of the outer walls of the two positioning rods, and one end of the two positioning rods is fixedly connected to the two ends of one side of the limiting frame respectively, and a pressure roller is rotatably provided at the middle position of one side of the limiting frame, and the other ends of the two positioning rods are fixedly provided with positioning blocks;
[0007] A first motor is fixedly provided on one side of the two positioning seats, and output ends of the two first motors are fixedly connected to one side of the two positioning gears respectively.
[0008] In one example, an auxiliary shaft is fixedly provided at one end of one side of the positioning ring.
[0009] In one example, fixing grooves are provided on both sides of the inner wall of the movable frame, and both sides of the fixing frame are slidably connected to the inner walls of the two fixing grooves respectively.
[0010] In one example, a positioning shaft is fixedly provided on the other side of the mounting frame, and a hot melt tape roll is sleeved on the outer wall of the positioning shaft.
[0011] In one example, the winding adjustment mechanism includes an adjustment frame, and a positioning screw is rotatably provided on the inner wall of the support frame, and one end of the outer wall of the positioning screw is threadedly connected to the middle position of the bottom of the adjustment frame.
[0012] In one example, a second motor is fixedly provided on one side of the support frame, and an output end of the second motor is fixedly connected to one end of the positioning screw.
[0013] In one example, a switch panel is fixedly provided on one side of the support frame, and the two first motors, the second motor and the electric telescopic rod are electrically connected to an external power supply through the switch panel.
[0014] The direct buried spray winding insulation pipe patching device proposed by the utility model can bring the following beneficial effects:
[0015] 1. A directly buried spray-wrapped thermal insulation pipe patching device meshes the tooth surface of the positioning gear with the positioning tooth groove opened on the outer wall of the positioning ring, so that the positioning ring slides along the inner wall of the positioning groove. Since the sizes of the positioning frame and the positioning ring correspond and the lengths are both greater than a semicircle, when one end of the positioning ring is separated from one end of the positioning groove, the other end of the positioning ring is slidably connected to the other end of the positioning groove, so that the positioning ring always slides around the outer wall of the positioning groove, making it convenient for the positioning ring to drive the mounting frame and the fixing frame fixed on one side to rotate, and the hot-melt tape roll is wound along the outer wall of the directly buried spray-wrapped thermal insulation pipe, thereby increasing the winding efficiency of the hot-melt tape roll and improving the winding stability of the hot-melt tape roll.
[0016] 2. This direct-buried spray-wrapped thermal insulation pipe patching device stably presses the outer wall of the hot-melt tape roll by rotating the pressure roller connected to the inner wall of the limit frame. The pressure roller is elastically protected by the elastic deformation of the spring inserted in the outer wall of the positioning rod, thereby increasing the uniformity of the hot-melt tape roll winding. Moreover, through the adjustment of the electric telescopic rod, the direct-buried spray-wrapped thermal insulation pipe patching device is convenient for patching direct-buried spray-wrapped thermal insulation pipes of different sizes, thereby increasing the practicality of the direct-buried spray-wrapped thermal insulation pipe patching device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the winding adjustment mechanism of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the patch winding mechanism of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the patch winding and adjusting machine of the utility model.
[0022] In the figure: 1. support frame; 2. positioning frame; 3. mounting frame; 4. hot melt tape roll; 5. positioning groove; 6. positioning ring; 7. positioning tooth groove; 8. auxiliary shaft; 9. positioning seat; 10. positioning gear; 11. first motor; 12. positioning shaft; 13. fixed frame; 14. electric telescopic rod; 15. moving frame; 16. fixed groove; 17. limit frame; 18. pressure roller; 19. positioning rod; 20. spring; 21. positioning block; 22. positioning screw rod; 23. adjustment frame; 24. second motor. DETAILED DESCRIPTION
[0023] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in the form of examples in conjunction with the accompanying drawings.
[0024] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0025] The embodiments are as follows. The utility model provides Figure 1-4 A directly buried spray-wrapped thermal insulation pipe patching device shown in the figure comprises a support frame 1, the support frame 1 is used for supporting and positioning the directly buried spray-wrapped thermal insulation pipe patching device, a winding adjustment mechanism is fixedly arranged in the middle of the support frame 1, and a patching winding mechanism is fixedly arranged at the top of the winding adjustment mechanism;
[0026] The patch winding mechanism includes a positioning frame 2 and a limiting frame 17. A positioning groove 5 is provided in the middle position of one side of the positioning frame 2. A positioning ring 6 is provided on the positioning frame 2 through the positioning groove 5. A positioning tooth groove 7 is provided on the outer wall of the positioning ring 6. Positioning seats 9 are fixedly provided on both sides of the positioning frame 2. Positioning gears 10 are rotatably provided on one side of the two positioning seats 9. The tooth surfaces of the two positioning gears 10 can mesh with the tooth surfaces of the positioning tooth groove 7. A mounting frame 3 is fixedly provided on one end of the positioning ring 6. A mounting frame 3 is fixedly provided on one side of the mounting frame 3. A fixed frame 13, an electric telescopic rod 14 is fixedly provided at the middle position of the fixed frame 13, a mobile frame 15 is fixedly provided at the telescopic end of the electric telescopic rod 14 passing through the fixed frame 13, positioning rods 19 are inserted at both ends of the mobile frame 15, springs 20 are inserted at one end of the outer wall of the two positioning rods 19, one end of the two positioning rods 19 is fixedly connected to the two ends of one side of the limiting frame 17, a pressure roller 18 is rotatably provided at the middle position of one side of the limiting frame 17, and positioning blocks 21 are fixedly provided at the other ends of the two positioning rods 19;
[0027] A first motor 11 is fixedly disposed on one side of the two positioning seats 9 , and output ends of the two first motors 11 are fixedly connected to one side of the two positioning gears 10 , respectively.
[0028] An auxiliary shaft 8 is fixedly disposed at one end of one side of the positioning ring 6 .
[0029] Both sides of the inner wall of the movable frame 15 are provided with fixing grooves 16 , and both sides of the fixing frame 13 are slidably connected to the inner walls of the two fixing grooves 16 .
[0030] A positioning shaft 12 is fixedly disposed on the other side of the mounting frame 3 , and a hot melt tape roll 4 is sleeved on the outer wall of the positioning shaft 12 .
[0031] Furthermore, the winding adjustment mechanism includes an adjustment frame 23 , and a positioning screw 22 is rotatably provided on the inner wall of the support frame 1 , and one end of the outer wall of the positioning screw 22 is threadedly connected to the middle position of the bottom of the adjustment frame 23 .
[0032] A second motor 24 is fixedly provided on one side of the support frame 1 , and an output end of the second motor 24 is fixedly connected to one end of the positioning screw rod 22 .
[0033] Furthermore, a switch panel is fixedly provided on one side of the support frame 1, and the two first motors 11, the second motor 24 and the electric telescopic rod 14 are all electrically connected to an external power source through the switch panel.
[0034] Working principle: when it is necessary to use the direct-buried spray-wrapped thermal insulation pipe patching device, the support frame 1 is positioned and installed on one side of the direct-buried spray-wrapped thermal insulation pipe orifice, so that the middle position of the positioning frame 2 corresponds to the direct-buried spray-wrapped thermal insulation pipe orifice, and the positioning gear 10 is driven to rotate by the output end of the first motor 11 fixed on one side of the positioning seat 9, so that the tooth surface of the positioning gear 10 is meshed with the positioning tooth groove 7 opened on the outer wall of the positioning ring 6, so that the positioning ring 6 slides along the inner wall of the positioning groove 5. Since the sizes of the positioning frame 2 and the positioning ring 6 correspond, and the lengths are both greater than the semicircle, when one end of the positioning ring 6 is separated from one end of the positioning groove 5, the other end of the positioning ring 6 is slidably connected to the other end of the positioning groove 5, so that the positioning ring 6 always slides around the outer wall of the positioning groove 5, so that the positioning ring 6 drives the mounting frame 3 and the fixing frame 13 fixed on one side to rotate, and the hot-melt tape roll 4 is wound along the outer wall of the direct-buried spray-wrapped thermal insulation pipe, thereby increasing the winding efficiency of the hot-melt tape roll 4 and improving the winding stability of the hot-melt tape roll 4.
[0035] The telescopic end of the electric telescopic rod 14 fixed on the inner wall of the fixed frame 13 drives the mobile frame 15 to move, so that the mobile frame 15 drives the limiting frame 17 to be positioned through the positioning rod 19, so that the pressure roller 18 rotatably connected to the inner wall of the limiting frame 17 is stably pressed on the outer wall of the hot melt tape roll 4, and the pressure roller 18 is elastically protected by the elastic deformation of the spring 20 inserted in the outer wall of the positioning rod 19, thereby increasing the uniformity of the hot melt tape roll 4 winding. Moreover, through the adjustment of the electric telescopic rod 14, the direct-buried spray-wound thermal insulation pipe patching device is convenient for patching direct-buried spray-wound thermal insulation pipes of different sizes, thereby increasing the practicality of the direct-buried spray-wound thermal insulation pipe patching device.
[0036] The output end of the second motor 24 fixed on one side of the support frame 1 drives the positioning screw 22 to rotate, so that the positioning screw 22 and the bottom end of the adjusting frame 23 are threadedly rotated, so that the adjusting frame 23 can easily drive the patching winding mechanism to move evenly, thereby improving the winding stability of the direct-buried spray-wound insulation pipe patching device.
[0037] Each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the partial description of the method embodiment.
[0038] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.
Claims
1. A direct buried spray winding insulation pipe patching device, comprising: A support frame (1), the support frame (1) is used for supporting and positioning a directly buried spray-wound thermal insulation pipe patching device, a winding adjustment mechanism is fixedly provided at the middle position of the support frame (1), and a patching winding mechanism is fixedly provided at the top end of the winding adjustment mechanism; The invention is characterized in that: the patch winding mechanism comprises a positioning frame (2) and a limiting frame (17); a positioning groove (5) is provided in the middle position of one side of the positioning frame (2); a positioning ring (6) is slidably provided on the positioning frame (2) through the positioning groove (5); a positioning tooth groove (7) is provided on the outer wall of the positioning ring (6); positioning seats (9) are fixedly provided on both sides of the positioning frame (2); positioning gears (10) are rotatably provided on one side of the two positioning seats (9); the tooth surfaces of the two positioning gears (10) can mesh with the tooth surfaces of the positioning tooth groove (7); a mounting frame (3) is fixedly provided on one end of the positioning ring (6); one end of the mounting frame (3) A fixed frame (13) is fixedly provided on the side, an electric telescopic rod (14) is fixedly provided at the middle position of the fixed frame (13), the telescopic end of the electric telescopic rod (14) passes through the fixed frame (13) and is fixedly provided with a movable frame (15), positioning rods (19) are inserted at both ends of the movable frame (15), one end of the outer wall of the two positioning rods (19) is inserted with a spring (20), one end of the two positioning rods (19) is fixedly connected to the two ends of one side of the limiting frame (17), a pressure roller (18) is rotatably provided at the middle position of one side of the limiting frame (17), and the other ends of the two positioning rods (19) are fixedly provided with a positioning block (21); A first motor (11) is fixedly provided on one side of each of the two positioning seats (9), and output ends of the two first motors (11) are fixedly connected to one side of two positioning gears (10) respectively.
2. A direct buried spray-wrapped thermal insulation pipe patching device according to claim 1, characterized in that: An auxiliary shaft (8) is fixedly provided at one end of one side of the positioning ring (6).
3. A direct buried spray-wrapped thermal insulation pipe patching device according to claim 1, characterized in that: Both sides of the inner wall of the movable frame (15) are provided with fixing grooves (16), and both sides of the fixing frame (13) are slidably connected to the inner walls of the two fixing grooves (16) respectively.
4. A direct buried spray-wrapped thermal insulation pipe patching device according to claim 1, characterized in that: A positioning shaft (12) is fixedly provided on the other side of the mounting frame (3), and a hot-melt tape roll (4) is sleeved on the outer wall of the positioning shaft (12).
5. A direct buried spray-wrapped thermal insulation pipe patching device according to claim 1, characterized in that: The winding adjustment mechanism comprises an adjustment frame (23), the inner wall of the support frame (1) is rotatably provided with a positioning screw (22), and one end of the outer wall of the positioning screw (22) is threadedly connected to the middle position of the bottom of the adjustment frame (23).
6. A directly buried spray-wrapped thermal insulation pipe patching device according to claim 5, characterized in that: A second motor (24) is fixedly provided on one side of the support frame (1), and an output end of the second motor (24) is fixedly connected to one end of the positioning screw rod (22).
7. A direct buried spray-wrapped thermal insulation pipe patching device according to claim 6, characterized in that: A switch panel is fixedly provided on one side of the support frame (1), and the two first motors (11), the second motor (24) and the electric telescopic rod (14) are all electrically connected to an external power source via the switch panel.
Citation Information
Patent Citations
Joint coating device for direct burial spraying winding thermal insulation pipe
CN216506721U