An environmentally friendly high-strength PP honeycomb panel

By introducing reinforced fiber belts with cross-set of transverse and longitudinal fiber belts into the PP honeycomb plate, the problem of insufficient strength of the PP honeycomb plate is solved, and its tensile and bending strength is significantly improved, the scope of application is expanded, and weight and cost are reduced.

CN222742318UActive Publication Date: 2025-04-11YINJIA (SANMING) NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420477106.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-04-11
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

The strength of existing PP honeycomb boards is much worse than that of metal honeycomb boards, and there are problems of limitations in use.

Method used

The environmentally friendly high-strength PP honeycomb plate structure is adopted, including the top plate, the top plate reinforcement layer, the honeycomb plate, the bottom plate, the bottom plate reinforcement layer and the heat insulation layer. The top plate and the bottom plate reinforcement layer are arranged crosswise and longitudinal fiber belts.

Benefits of technology

The tensile and bending strength of PP honeycomb boards is effectively increased, with a maximum increase of 20%, and the scope of application is improved. Compared with the metal plate solution, the weight is lighter, and the cost is also constantly decreasing as the cost of carbon fiber decreases.

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Abstract

The utility model discloses an environmentally friendly high-strength PP honeycomb panel, wherein a top plate reinforcing layer is arranged at the bottom of the top plate, the top plate reinforcing layer is fixedly connected to the honeycomb panel, the lower part of the honeycomb panel is fixedly connected to the bottom plate, the bottom plate reinforcing layer is arranged at the lower side of the bottom plate, a heat insulating layer is arranged at the bottom of the bottom plate reinforcing layer, the top plate reinforcing layer and the bottom plate reinforcing layer are of the same structure, and the strength of the scheme can be effectively increased by adding reinforcing fiber bands which are cross-arranged with transverse and longitudinal fiber bands, and the tensile strength and bending strength are increased by a maximum of 20% without much increase in the deadweight, and the application scope of the scheme can be effectively improved, and compared with the scheme of adopting metal plates, the weight is lighter, and with the current decline in the cost of carbon fiber, the cost of the scheme is also continuously declining, and there is a greater profit margin.
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Description

Technical Field

[0001] The utility model relates to the technical field of honeycomb panels, in particular to an environmentally friendly high-strength PP honeycomb panel. Background Art

[0002] At present, China Patent No.: CN201520911723.7 discloses a PP honeycomb board, including a board, one side of the board is provided with a longitudinal projection, and the other side of the board is provided with a longitudinal groove used in conjunction with the longitudinal projection, the front end of the board is provided with a transverse groove, the rear end of the board is provided with a transverse projection used in conjunction with the transverse groove, and the inside of the board is provided with a belly cloth, a polyurethane layer, a melamine layer, a PP honeycomb layer and an XPS thermal insulation layer from top to bottom, the polyurethane layer and the melamine layer are connected by a PP keel, and the melamine layer and the XPS thermal insulation layer are connected to the PP honeycomb layer by a PEEK skeleton. The PP honeycomb board uses PP keels and PEEK skeletons to connect the layers, making the structure more compact, enhancing its strength under transverse or longitudinal pressure, and making it less likely to deform. The provided projections and grooves make the installation and use of the board more convenient, simple and convenient to use, and save installation time. However, in actual use, the prior art still has the problem that the strength of the honeycomb panel made of PP material is much weaker than the honeycomb panel made of metal material on the front and back sides, and there are certain limitations in use. Utility Model Content

[0003] Therefore, in view of the above problems, the utility model proposes an environmentally friendly high-strength PP honeycomb panel, which solves the technical problem that the strength of the honeycomb panel made of PP material is much less than that of the honeycomb panel made of metal material on the front and back sides in the prior art, and there are certain limitations in use.

[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an environmentally friendly high-strength PP honeycomb panel, whose structure includes a top plate, a top plate reinforcement layer, a honeycomb panel, a bottom plate, a bottom plate reinforcement layer, and a heat insulation layer. The top plate reinforcement layer is arranged at the bottom of the top plate, the top plate reinforcement layer is fixedly connected to the honeycomb panel, the lower part of the honeycomb panel is fixedly connected to the bottom plate, the bottom plate reinforcement layer is arranged on the lower side of the bottom plate, and the heat insulation layer is arranged at the bottom of the bottom plate reinforcement layer. The top plate reinforcement layer and the bottom plate reinforcement layer have the same structure, and both of them have transverse and longitudinal reinforcement fiber belts cross-arranged.

[0005] Furthermore, the top plate reinforcement layer is fixed to the top plate by bonding or is directly arranged at a lower position inside the top plate.

[0006] Furthermore, the honeycomb panel is fixedly connected to the bottom plate and the top plate by bonding.

[0007] Furthermore, the bottom plate reinforcement layer is fixedly connected to the bottom plate by bonding, or is directly arranged at a lower position inside the bottom plate.

[0008] Furthermore, the heat insulation layer is made of polyurethane with a thickness of 5-10 mm.

[0009] Furthermore, the reinforcing fiber belt is made of glass fiber or carbon fiber.

[0010] By adopting the above-mentioned technical scheme, the beneficial effects of the utility model are as follows: the environmentally friendly high-strength PP honeycomb panel improves the existing technology. In actual use, the strength of the honeycomb panel made of PP material is much less than that of the honeycomb panel made of metal material on the front and back, and there are certain limitations in use. By adding reinforcing fiber bands cross-arranged by transverse and longitudinal fiber bands, the strength of the scheme can be effectively increased, and the tensile and bending strength can be increased by a maximum of 20% without much increase in the self-weight, which can effectively improve the scope of application of the scheme. Compared with the scheme using metal plates, the weight is lighter. With the current decline in carbon fiber costs, the cost of this scheme is also continuously declining, and there is a greater profit margin. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of the utility model;

[0012] In the figure: 1. top plate; 2. top plate reinforcement layer; 3. honeycomb panel; 4. bottom plate; 5. bottom plate reinforcement layer; 6. thermal insulation layer. DETAILED DESCRIPTION

[0013] The utility model is now further described in conjunction with the accompanying drawings and specific implementation methods.

[0014] refer to Figure 1 The present embodiment provides an environmentally friendly high-strength PP honeycomb panel, which comprises a top plate 1, a top plate reinforcement layer 2, a honeycomb panel 3, a bottom plate 4, a bottom plate reinforcement layer 5, and a heat insulation layer 6. The top plate reinforcement layer 2 is arranged at the bottom of the top plate 1, the top plate reinforcement layer 2 is fixedly connected to the honeycomb panel 3, the lower part of the honeycomb panel 3 is fixedly connected to the bottom plate 4, the bottom plate reinforcement layer 5 is arranged on the lower side of the bottom plate 4, and the heat insulation layer 6 is arranged at the bottom of the bottom plate reinforcement layer 5. The top plate reinforcement layer 2 and the bottom plate reinforcement layer 5 have the same structure, and both of them have transverse and longitudinal reinforcement fiber belts cross-arranged.

[0015] The top plate reinforcing layer 2 is fixed to the top plate 1 by bonding or is directly disposed at a lower position inside the top plate 1 .

[0016] The honeycomb panel 3 is fixedly connected to the bottom panel 4 and the top panel 1 by bonding.

[0017] The bottom plate reinforcing layer 5 is fixedly connected to the bottom plate 4 by bonding, or is directly arranged at a lower position inside the bottom plate 4 .

[0018] The heat insulation layer 6 is made of polyurethane with a thickness of 5-10 mm.

[0019] The reinforcing fiber belt is made of glass fiber or carbon fiber.

[0020] The environmentally friendly high-strength PP honeycomb panel 3 improves the existing technology. However, in actual use, the strength of the honeycomb panel 3 made of PP material is much less than that of the honeycomb panel 3 made of metal material on the front and back, and there are certain limitations in use. By adding reinforcing fiber belts that are cross-arranged by transverse and longitudinal fiber belts, the strength of this solution can be effectively increased, and the tensile and bending strength can be increased by a maximum of 20% without much increase in the self-weight. The scope of application of this solution can be effectively improved. Compared with the solution using metal plates, it is lighter in weight. With the current decline in carbon fiber costs, the cost of this solution is also continuously declining, and there is a greater profit margin.

[0021] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0022] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An environmentally friendly high-strength PP honeycomb panel, characterized by: Its structure includes a top plate, a top plate reinforcement layer, a honeycomb plate, a bottom plate, a bottom plate reinforcement layer, and a heat insulation layer. The top plate reinforcement layer is arranged at the bottom of the top plate, the top plate reinforcement layer is fixedly connected to the honeycomb plate, the lower part of the honeycomb plate is fixedly connected to the bottom plate, the bottom plate reinforcement layer is arranged on the lower side of the bottom plate, and a heat insulation layer is arranged at the bottom of the bottom plate reinforcement layer. The top plate reinforcement layer and the bottom plate reinforcement layer have the same structure, and both of them have transverse and longitudinal reinforcement fiber belts cross-arranged.

2. The environmentally friendly high-strength PP honeycomb panel according to claim 1, characterized in that: The top plate reinforcement layer is fixed to the top plate by bonding or is directly arranged at the lower side of the inside of the top plate.

3. The environmentally friendly high-strength PP honeycomb panel according to claim 1, characterized in that: The honeycomb panel is fixedly connected to the bottom plate and the top plate by bonding.

4. The environmentally friendly high-strength PP honeycomb panel according to claim 1, characterized in that: The bottom plate reinforcement layer is fixedly connected to the bottom plate by bonding, or is directly arranged at the lower side of the bottom plate.

5. The environmentally friendly high-strength PP honeycomb panel according to claim 1, characterized in that: The heat insulation layer is made of polyurethane with a thickness of 5-10 mm.

6. The environmentally friendly high-strength PP honeycomb panel according to claim 1, characterized in that: The reinforcing fiber belt is made of glass fiber or carbon fiber.

Citation Information

Patent Citations

  • PP honeycomb panel

    CN205153412U