Loading device and material assembly machine

By setting counterweights in the loading device to balance the torque on the loading plate, the problem of flipped parts is solved, the stability and efficiency of the loading process are improved, and the effective operation of the material assembly machine is ensured.

CN222743466UActive Publication Date: 2025-04-11SHENYANG BEHR AUTOMOTIVE THERMAL SYST CO LTD
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Patent Information

Application Number
CN202421513127.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-11
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The flipped parts in the loading device of the existing automobile water tank radiator parts shake when flipping, resulting in unstable operation of the loading device and affecting the orderly operation of the material assembly machine.

Method used

A feeding device is designed, including a fixing bracket, a flip assembly, a feeding plate and a counterweight. The counterweight is arranged at one end of the feeding plate away from the feeding device, and the torque on the feeding plate is balanced by the counterweight to reduce shaking.

Benefits of technology

Through the design of counterweight parts, the shaking of the loading plate during the flip process is reduced, the stability of the loading process is improved, the operation efficiency of the loading device is ensured, and the effective operation of the material assembly machine is ensured.

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Abstract

The utility model belongs to the technical field of material assembly, and discloses a feeding device and a material assembly machine. The feeding device includes a fixed bracket, a flip assembly, a feeding plate and a counterweight. The fixed bracket is fixedly arranged, the flip assembly is installed on the fixed bracket, and is transmission-connected to the flip fulcrum of the feeding plate. The feeding plate has a receiving bin, which is located at one end of the feeding plate close to the feeding device, and the counterweight is arranged at one end of the feeding plate away from the feeding device. Through the above arrangement, in the process of the feeding plate returning from a vertical state to a horizontal state, or from a horizontal state to a vertical state, the counterweight can play a role in balancing the gravity torque, reducing the impact torque generated during the reversal of the feeding plate, thereby reducing the shaking of the feeding plate, so that the stability of the feeding process of the feeding plate is improved, thereby effectively ensuring the feeding efficiency of the entire feeding device. And by arranging the feeding device on the material assembly machine, the effective operation of the material assembly machine is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of material assembly, in particular to a feeding device and a material assembly machine. Background Art

[0002] With the development of the times, cars have become a common means of transportation, and the water tank used for circulating heat exchange in the car is also called an indispensable and important component of the car.

[0003] Nowadays, assembly machines are often used to feed automobile radiator parts. The assembly machine includes a feeding device and a loading device. The feeding device is used to transport the parts to the loading device, and then the parts are automatically transferred to the assembly device through the flipping piece in the loading device. The assembly device can automatically install the parts to the installation position of the radiator to complete the loading and assembly process of the parts. However, the flipping piece in the loading device shakes during the flipping process, which causes the entire loading device to run unstably and also affects the orderly operation of the material assembly machine.

[0004] Therefore, there is an urgent need for a feeding device and a material assembly machine to solve the problems existing in the prior art. Utility Model Content

[0005] The first purpose of the utility model is to provide a feeding device, which can solve the problem that the turning member in the feeding device shakes when turning over.

[0006] To achieve this purpose, the utility model adopts the following technical solutions:

[0007] A loading device is arranged at a downstream position of the feeding device, and the loading device includes a fixed bracket, a flipping assembly, a loading plate and a counterweight. The fixed bracket is fixedly arranged, the flipping assembly is installed on the fixed bracket and is transmission-connected to the flipping fulcrum of the loading plate. The loading plate has a receiving bin, and the receiving bin is located at one end of the loading plate close to the feeding device. The counterweight is arranged at one end of the loading plate away from the feeding device.

[0008] Preferably, the flip assembly comprises a rotating shaft, a crank and a cylinder drive member, the rotating shaft is rotatably mounted on the fixed bracket, one end of the crank is fixedly connected to the rotating shaft, and the other end of the crank is connected to the piston telescopic rod of the cylinder drive member.

[0009] Preferably, the crank is L-shaped, a corner portion of the crank is rotatably connected to the rotating shaft, one end of the crank is transmission-connected to the telescopic rod of the cylinder drive component, and the other end of the crank is connected to the counterweight.

[0010] Preferably, the counterweight member comprises a counterweight fixing shaft, a connecting member and a plurality of counterweight weights, the counterweight fixing shaft is connected to the other end of the crank via the connecting member, and the plurality of counterweight weights are detachably arranged on the counterweight fixing shaft.

[0011] Preferably, a first connecting hole is formed at the other end of the crank, and a second connecting hole is formed at one end of the counterweight fixing shaft;

[0012] The connecting member includes a half-thread bolt and a nut, the rod of the half-thread bolt is inserted into the first connecting hole and the second connecting hole, the threaded section on the rod is connected to the nut, and the bare rod section on the rod is rotatably connected to the first connecting hole and the second connecting hole.

[0013] Preferably, a protrusion is provided on the crank around the axis of the first connecting hole, and the corner of the end of the counterweight fixing shaft can be slidably abutted against the inner side wall of the protrusion.

[0014] Preferably, the feeding device also includes an angle limiter, which is installed on the fixed bracket, and the angle limiter is configured so that when the feeding plate is flipped from a horizontal state to a vertical state, or from a vertical state to a horizontal state, the angle limiter can limit the swing of the counterweight.

[0015] Preferably, the angle limiter is a hydraulic buffer, and two of the hydraulic buffers are installed on the fixed bracket. The telescopic directions of the telescopic rods of the two hydraulic buffers are parallel. When the loading plate is flipped from a horizontal state to a vertical state, the telescopic rod of one of the hydraulic buffers can move toward the direction close to the counterweight to abut against the counterweight. When the loading plate is flipped from a vertical state to a horizontal state, the telescopic rod of the other hydraulic buffer can move toward the direction close to the counterweight to abut against the counterweight.

[0016] Preferably, a threaded connection portion is provided on the counterweight fixing shaft, the counterweight weight is sleeved on the counterweight fixing shaft, and the bottom surface of the counterweight weight is fitted and connected with a limiting nut, and the limiting nut is threadedly connected to the threaded connection portion.

[0017] The second object of the present utility model is to provide a material assembly machine, which can ensure the orderly operation of the material assembly machine by using the above-mentioned feeding device.

[0018] To achieve this purpose, the utility model adopts the following technical solutions:

[0019] The material assembly machine comprises a feeding device, an assembling device and the above-mentioned loading device, wherein the loading device is located between the feeding device and the assembling device and is used for conveying materials from the feeding device to the assembling device.

[0020] Beneficial effects of the utility model:

[0021] The utility model provides a feeding device, in which a counterweight is arranged on an end of a feeding plate away from a feeding device, so that the moment of force at the position of the counterweight on the feeding plate can be offset by the moment of force at the position of the receiving bin on the feeding plate. In this way, in the process of the feeding plate returning from a vertical state to a horizontal state, or from a horizontal state to a vertical state, the counterweight can balance the gravity moment, thereby reducing the shaking of the feeding plate, improving the stability of the feeding process of the feeding plate, and effectively ensuring the feeding efficiency of the entire feeding device.

[0022] The utility model also provides a material assembly machine, including the above-mentioned feeding device. In the feeding device, a counterweight is arranged on one end of the feeding plate away from the feeding device, so that the torque at the position of the counterweight on the feeding plate can be offset by the torque at the position of the receiving bin on the feeding plate. In this way, in the process of the feeding plate returning from a vertical state to a horizontal state, or from a horizontal state to a vertical state, the counterweight can balance the gravity torque, thereby reducing the shaking of the feeding plate, improving the stability of the feeding process of the feeding plate, effectively ensuring the feeding efficiency of the entire feeding device, and thus ensuring the effective operation of the entire material assembly machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of a feeding device provided in an embodiment of the utility model;

[0024] Figure 2 It is a partial structural schematic diagram of a feeding device provided in an example of the utility model;

[0025] Figure 3 It is a schematic diagram of the structure of the crank provided by the embodiment of the utility model;

[0026] Figure 4 It is a structural schematic diagram of the counterweight provided in the embodiment of the utility model;

[0027] Figure 5 It is a schematic diagram of the structure of the counterweight fixing shaft provided in an embodiment of the utility model.

[0028] In the figure:

[0029] 1. Fixed bracket; 11. Vertical beam;

[0030] 2. Flip assembly; 21. Rotating shaft; 22. Crank; 221. Corner portion; 222. First connecting hole; 223. Protruding portion; 23. Cylinder driving member;

[0031] 3. Loading plate; 31. Turning fulcrum; 32. Material receiving bin;

[0032] 4. Counterweight; 41. Counterweight fixing shaft; 411. Second connecting hole; 42. Connecting piece; 421. Half-thread bolt; 422. Nut; 43. Counterweight;

[0033] 5. Hydraulic buffer. DETAILED DESCRIPTION

[0034] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0035] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0037] In the description of this embodiment, the terms "upper", "lower", "right", etc., are based on the directions or positions shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0038] Refer to the attached Figure 1 To Attachment Figure 5 As shown, an embodiment of the utility model provides a feeding device, which is applied to a material assembly machine that can install the parts of an automobile radiator to a preset position. The material assembly machine also includes a feeding device and an assembly device. The feeding device is located upstream of the feeding device. The feeding device can push the parts to a fixed area of ​​the feeding device through a push plate. The feeding device fixes the parts and then transports the parts to the assembly device. In this embodiment, the feeding device can transport the parts to a preset horizontal height so that the mechanical gripper in the assembly device can automatically clamp the parts and install them in the preset installation position of the radiator to complete the installation of the parts in the radiator. It should be noted that the utility model is not limited to the field of automobile radiator radiators, and the feeding device and the material assembly machine can also be used to install parts in other structures.

[0039] Specifically, the loading device includes a fixed bracket 1, a flip assembly 2 and a loading plate 3. The fixed bracket 1 is fixedly arranged between the feeding device and the assembly device, the flip assembly 2 is installed on the fixed bracket 1, and is transmission-connected to the flip fulcrum 31 of the loading plate 3. The loading plate 3 is provided with a receiving bin 32, which is located at one end of the loading plate 3 close to the feeding device. After the feeding device pushes the parts to the receiving bin 32 of the loading plate 3, the parts are clamped by the fixing parts installed on the loading plate 3, and then the loading plate 3 is flipped from the horizontal state to the vertical state by the flip assembly 2 (refer to Figure 1 or Figure 2 The mechanical gripper in the docking assembly device takes the component out of the loading plate 3, thereby completing the loading. The flip assembly 2 then controls the loading plate 3 to flip from a vertical state to a horizontal state to continue loading the next component.

[0040] refer to Figure 1 As shown, the flip assembly 2 provided in this embodiment includes a rotating shaft 21, a crank 22 and a cylinder driving member 23. The rotating shaft 21 is rotatably mounted on the fixed bracket 1, one end of the crank 22 is fixedly connected to the rotating shaft 21, and the other end of the crank 22 is connected to the piston telescopic rod of the cylinder driving member 23. When the piston telescopic rod reciprocates and retracts, it can drive the rotating shaft 21 to rotate clockwise or counterclockwise, thereby driving the loading plate 3 to reciprocate and flip, and realize loading and resetting. The cylinder driving member 23 has a simple structure and stable working performance, which can not only save installation space and reduce costs, but also facilitate maintenance.

[0041] During actual use, due to its large mass, the loading plate 3 structure is prone to shaking at the end where the receiving bin 32 is located when the loading is returned from a vertical state to a horizontal state, or from a horizontal state to a vertical state, resulting in unstable operation of the entire loading device and the inability to accurately and continuously supply parts to the downstream assembly device, thereby affecting the assembly efficiency.

[0042] Based on this, in order to balance the bending moment caused by gravity and reduce the impact torque generated during the reversal of the loading plate 3, in this embodiment, Figure 1 and Figure 2 As shown, the feeding device further includes a counterweight 4, which is arranged on one end of the feeding plate 3 away from the feeding device, so that the moment at the position of the counterweight 4 on the feeding plate 3 can be offset by the moment at the position of the receiving bin 32 on the feeding plate 3. In this way, in the process of the feeding plate 3 returning from a vertical state to a horizontal state, or from a horizontal state to a vertical state, the counterweight 4 can balance the gravity moment, thereby reducing the shaking of the feeding plate 3, improving the stability of the feeding process of the feeding plate 3, and effectively ensuring the feeding efficiency of the entire feeding device.

[0043] In this embodiment, reference Figure 3 As shown, the crank 22 is an L-shaped plate structure, and the corner portion 221 of the crank 22 is rotatably connected to the rotating shaft 21. One end of the crank 22 is transmission-connected to the telescopic rod of the cylinder driving member 23, and the other end of the crank 22 is connected to the counterweight 4. By installing the counterweight 4 on the crank 22, the gravity torque between the other end of the crank 22 and the corner portion 221 of the crank 22 can be increased, so that the counterweight 4 indirectly limits the rotating shaft 21 from swinging with the loading plate 3 by limiting the rotation of the corner portion 221 with the rotating shaft 21, so that the maximum gravity torque of the loading plate 3 can be balanced by the counterweight 4. At the same time, the other end of the crank 22 can install the counterweight 4 in a reasonable space in the loading device, so that the structure of the entire loading device is more compact and the layout is more reasonable.

[0044] In this embodiment, the weight counterweight 4 can adjust the overall weight according to the needs. Figure 2 , Figure 4 As shown, the counterweight member 4 includes a counterweight fixing shaft 41, a connecting member 42 and a plurality of counterweight weights 43, wherein the counterweight fixing shaft 41 is connected to the other end of the crank 22 through the connecting member 42, and the plurality of counterweight weights 43 are detachably arranged on the counterweight fixing shaft 41, so that the weight of the entire counterweight member 4 can be adjusted by setting different numbers of counterweight weights 43, and the structure of the entire counterweight member 4 is simple, which simplifies the structure and facilitates the operation of the staff.

[0045] It should be noted that when multiple counterweights 43 are provided, counterweights 43 of different thicknesses can be installed on the counterweight fixing shaft 41. For example, counterweights 43 of different weights such as 5kg, 10kg, 15kg, 20kg, etc. can be freely combined so that the counterweight piece 4 can meet the weight requirement, thereby providing a more flexible option for the staff to adjust the weight of the counterweight piece 4.

[0046] More specifically, a threaded connection portion is provided on the counterweight fixing shaft 41, and the counterweight 43 is sleeved on the counterweight fixing shaft 41, and the bottom surface of the counterweight 43 is fitted and connected with a limit nut, and the limit nut is threadedly connected to the threaded connection portion, so that the counterweight 43 is stably installed on the counterweight fixing shaft 41. In addition, when the weight of the counterweight 4 needs to be adjusted, it is only necessary to screw and remove the limit nut, and then increase or decrease the number of the counterweight 43 sleeved on the counterweight fixing shaft 41, and finally screw and install the limit nut, which further reduces the difficulty of adjustment.

[0047] Specifically, combined Figure 3 , Figure 5 As shown, the other end of the crank 22 is provided with a first connection hole 222, and one end of the counterweight fixing shaft 41 is provided with a second connection hole 411; in addition, the connecting member 42 includes a half-thread bolt 421 and a nut 422, the rod of the half-thread bolt 421 is passed through the first connection hole 222 and the second connection hole 411, the threaded section on the rod is connected to the nut 422, and the bare rod section on the rod is rotatably connected to the first connection hole 222 and the second connection hole 411. Through the above arrangement, when the piston telescopic rod of the cylinder driving member 23 drives the crank 22 to drive the rotating shaft 21 to rotate, the counterweight fixing rod can rotate around the axis of the first connection hole 222 through the connecting member 42, so that the counterweight member 4 can maintain a vertical state to provide maximum stability and balance.

[0048] refer to Figure 3 As shown, in this embodiment, a protrusion 223 is provided on the crank 22 around the axis of the first connecting hole 222, and the corners of the end of the counterweight fixing shaft 41 can be slidably abutted against the inner side wall of the protrusion 223, and the inner side wall of the protrusion 223 provides friction resistance for the end of the counterweight fixing shaft 41. When the loading plate 3 is flipped to the two extreme positions of horizontal or vertical state, the protrusion 223 can limit the shaking of the counterweight 4, thereby improving the stability of the loading plate 3.

[0049] refer to Figure 2 As shown, the feeding device also includes an angle limiter, which is installed on the fixed bracket 1. When the feeding plate 3 is flipped between the two extreme positions of the horizontal state and the vertical state, the angle limiter can limit the swing of the counterweight 4, thereby further eliminating the possibility of the counterweight 4 shaking.

[0050] Specifically, in this embodiment, the angle limiter adopts a hydraulic buffer 5, and two hydraulic buffers 5 are installed on the fixed bracket 1 ( Figure 2 Only one of the hydraulic buffers 5 is shown in the figure, and the fixed end of one of the hydraulic buffers 5 is installed on a vertical beam 11 in the fixed bracket 1, and the telescopic rod of the hydraulic buffer 5 can be telescoped in the horizontal direction. When the loading plate 3 is flipped from the vertical state to the horizontal state, the telescopic rod of the hydraulic buffer 5 can move toward the direction close to the counterweight 4 and abut against the outer surface of the counterweight 4. The fixed end of the other hydraulic buffer 5 is installed on another vertical beam 11 in the fixed bracket 1, and the telescopic rod of the hydraulic buffer 5 can also be telescoped in the horizontal direction. When the loading plate 3 is flipped from the horizontal state to the vertical state, the telescopic rod of the hydraulic buffer 5 can move toward the direction close to the counterweight 4 and abut against the outer surface of the counterweight 4, so that the hydraulic buffer 5 can realize the angle limitation of the counterweight 4, offset the centrifugal force on the counterweight 4, and ensure the stability of the counterweight 4.

[0051] This embodiment also provides a material assembly machine, including the above-mentioned feeding device, assembly device and loading device. In the loading device, a counterweight 4 is arranged on the loading plate 3 at one end away from the feeding device, so that the torque at the position of the counterweight 4 on the loading plate 3 can be offset by the torque at the position of the receiving bin 32 on the loading plate 3. In this way, in the process of the loading plate 3 returning from a vertical state to a horizontal state, or from a horizontal state to a vertical state, the counterweight 4 can play a role in balancing the gravity torque, thereby reducing the shaking phenomenon of the loading plate 3, improving the stability of the loading process of the loading plate 3, effectively ensuring the loading efficiency of the entire loading device, and thus ensuring the effective operation of the entire material assembly machine.

[0052] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.

Claims

1. A feeding device, arranged downstream of the feeding device, characterized in that: The feeding device comprises a fixed bracket (1), a flip assembly (2), a feeding plate (3) and a counterweight (4); the fixed bracket (1) is fixedly arranged; the flip assembly (2) is mounted on the fixed bracket (1) and is transmission-connected to a flip fulcrum (31) of the feeding plate (3); the feeding plate (3) has a material receiving bin (32); the material receiving bin (32) is located at one end of the feeding plate (3) close to the feeding device; the counterweight (4) is arranged at one end of the feeding plate (3) away from the feeding device.

2. The feeding device according to claim 1, characterized in that: The flip assembly (2) comprises a rotating shaft (21), a crank (22) and a cylinder driving member (23); the rotating shaft (21) is rotatably mounted on the fixed bracket (1); one end of the crank (22) is fixedly connected to the rotating shaft (21); and the other end of the crank (22) is connected to the piston telescopic rod of the cylinder driving member (23).

3. The feeding device according to claim 2, characterized in that: The crank (22) is L-shaped, and a corner portion (221) of the crank (22) is rotatably connected to the rotating shaft (21). One end of the crank (22) is drivingly connected to the telescopic rod of the cylinder driving member (23), and the other end of the crank (22) is connected to the counterweight (4).

4. The feeding device according to claim 3, characterized in that: The counterweight member (4) comprises a counterweight fixing shaft (41), a connecting member (42) and a plurality of counterweight weights (43); the counterweight fixing shaft (41) is connected to the other end of the crank (22) via the connecting member (42); and the plurality of counterweight weights (43) are detachably arranged on the counterweight fixing shaft (41).

5. The feeding device according to claim 4, characterized in that: The other end of the crank (22) is provided with a first connection hole (222), and one end of the counterweight fixing shaft (41) is provided with a second connection hole (411); The connecting member (42) comprises a half-thread bolt (421) and a nut (422); the rod of the half-thread bolt (421) is inserted into the first connecting hole (222) and the second connecting hole (411); the threaded section on the rod is connected to the nut (422); and the bare rod section on the rod is rotatably connected to the first connecting hole (222) and the second connecting hole (411).

6. The feeding device according to claim 5, characterized in that: A protrusion (223) is provided on the crank (22) around the axis of the first connection hole (222), and the corner of the end of the counterweight fixing shaft (41) is slidably abutted against the inner side wall of the protrusion (223).

7. The feeding device according to claim 5, characterized in that: The feeding device further comprises an angle limiter, which is mounted on the fixed bracket (1), and the angle limiter is configured so that when the feeding plate (3) is flipped from a horizontal state to a vertical state, or from a vertical state to a horizontal state, the angle limiter can limit the swing of the counterweight (4).

8. The feeding device according to claim 7, characterized in that: The angle limiting member is a hydraulic buffer (5), and two hydraulic buffers (5) are installed on the fixed bracket (1). The telescopic directions of the telescopic rods of the two hydraulic buffers (5) are parallel. When the loading plate (3) is flipped from a horizontal state to a vertical state, the telescopic rod of one of the hydraulic buffers (5) can move in a direction close to the counterweight (4) to abut against the counterweight (4). When the loading plate (3) is flipped from a vertical state to a horizontal state, the telescopic rod of the other hydraulic buffer (5) can move in a direction close to the counterweight (4) to abut against the counterweight (4).

9. The feeding device according to any one of claims 4 to 8, characterized in that: The counterweight fixing shaft (41) is provided with a threaded connection portion, the counterweight (43) is sleeved on the counterweight fixing shaft (41), and the bottom surface of the counterweight (43) is fitted and connected with a limiting nut, and the limiting nut is threadedly connected to the threaded connection portion.

10. Material assembly machine, characterized in that, It comprises a feeding device, an assembling device and a loading device as described in any one of claims 1 to 9, wherein the loading device is located between the feeding device and the assembling device and is used to transport materials from the feeding device to the assembling device.