A material turning structure for an automated production line

Abstract

The utility model relates to the technical field of material turning structures in production lines, and discloses a material turning structure for an automated production line, including a main body plate, a first connecting frame and a second connecting frame, the upper end of the outer wall of the first connecting frame is fixedly connected to a first fixed plate, the upper end of the outer wall of the second connecting frame is fixedly connected to a second fixed plate, and the rear end of the outer wall of the first fixed plate and the front end of the outer wall of the second fixed plate are both fixedly connected to a through pipe. In the utility model, in the process of the material moving with the belt, the position of the material can be effectively guided and corrected by setting the first baffle and the second baffle, ensuring that the material can be accurately positioned before turning, thereby significantly improving the success rate of turning, and the progressive first baffle and the second baffle reduce the need for manual intervention, improve the automation of the production line, optimize the material handling process, and enhance the production efficiency and consistency of product output.

Description

Technical Field

[0001] The utility model relates to the technical field of material turning structures in production lines, in particular to a material turning structure used in automated production lines. Background Art

[0002] With the development of industrialization and the continuous improvement of production efficiency, traditional manual operation methods can no longer meet the needs of production lines, so automated production lines have gradually become the mainstream of industrial production. In automated production lines, material turning structures, as an important device, play a key role in connecting different processes and realizing workpiece turning or rotation.

[0003] The traditional material turning structure may rely on manual control and operation, which increases the need for manual intervention. The efficiency of manual operation is relatively low, and due to human factors, errors are prone to occur, which may lead to a low turning success rate. At the same time, manual operation also brings higher labor costs, which is not conducive to improving the overall efficiency of the production line and the consistency of product output.

[0004] Therefore, those skilled in the art provide a material turning structure for an automated production line to solve the problems raised in the above background technology. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art and to propose a material turning structure for an automated production line. The material turning structure of the production line can effectively guide and correct the position of the material by setting a first baffle and a second baffle during the movement of the material with the belt, thereby ensuring that the material can be accurately positioned before turning over, thereby significantly improving the success rate of turning over. In addition, the progressive first baffle and second baffle reduce the need for manual intervention, improve the degree of automation of the production line, optimize the material handling process, and enhance production efficiency and consistency of product output.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A material turning structure for an automated production line, comprising a main body plate, a first connecting frame and a second connecting frame, wherein the upper end of an outer wall of the first connecting frame is fixedly connected to a first fixing plate, and the upper end of an outer wall of the second connecting frame is fixedly connected to a second fixing plate;

[0008] The rear end of the outer wall of the first fixing plate and the front end of the outer wall of the second fixing plate are fixedly connected with a through pipe, both sides of the lower part of the inner wall of the first fixing plate are fixedly connected with a first baffle, and both sides of the lower part of the inner wall of the second fixing plate are fixedly connected with a second baffle.

[0009] Through the above technical solution, the first belt and the second belt start to operate by starting the first servo motor and the second servo motor, the material moves on the first belt, and smoothly transitions to the second belt through the through pipe. In order to ensure the smooth sliding of the material during the transfer process, the lower surface of the through pipe and the outer wall of the bent plate are provided with balls. When the material passes through the through pipe, the bent plate can ensure that the material can smoothly complete the flipping action, and the balls can provide the material with a contact surface with low friction. This low-friction environment significantly reduces the resistance of the material when sliding inside the through pipe and the bent plate, thereby optimizing the movement and flipping process of the material. Due to the action of the balls, the operation of the production line is smoother and the overall speed is improved, which directly leads to an increase in output per unit time, thereby improving production efficiency.

[0010] Furthermore, a first servo motor is fixedly connected to the front end of the outer wall of one side of the first connecting frame, and first rotating rollers are rotatably connected to the front and rear ends of both sides of the inner wall of the first connecting frame;

[0011] Through the above technical solution, the servo motor is integrated on the first connecting frame, making the overall structure more compact.

[0012] Furthermore, the output end of the first servo motor is fixedly connected to the outer wall of the front first rotating roller;

[0013] Through the above technical solution, the direct drive of the servo motor improves the efficiency of power transmission and reduces the loss in the energy conversion process.

[0014] Furthermore, the outer walls of the first rotating rollers are sleeved with first belts;

[0015] Through the above technical solution, the first belt directly connected to the first rotating roller reduces additional energy loss and improves the overall energy efficiency.

[0016] Furthermore, a second servo motor is fixedly connected to the rear end of the outer wall of one side of the second connecting frame, and second rotating rollers are rotatably connected to the front and rear ends of both sides of the inner wall of the second connecting frame;

[0017] Through the above technical solution, by integrating the second servo motor on the second connecting frame, space is saved and the overall structure is made more compact.

[0018] Furthermore, the output end of the second servo motor is fixedly connected to the outer wall of the second rotating roller at the rear end, and the outer wall of the second rotating roller is sleeved with a second belt;

[0019] Through the above technical solution, the second servo motor directly drives the second rotating roller, which ensures high efficiency of power transmission and reduces energy loss.

[0020] Furthermore, a bent plate is fixedly connected to the inner wall of the through pipe, and balls are provided on the lower surfaces of the bent plate and the through pipe;

[0021] Through the above technical solution, the ball provides a low-friction contact surface to reduce the friction when the material slides inside the through pipe and on the bent plate.

[0022] Further, both sides of the lower surface of the first connecting frame are fixedly connected with a first support plate, and the lower end of the first support plate is fixedly connected to the upper end of the main body plate; both sides of the lower surface of the second connecting frame are fixedly connected with a second support plate, and the lower end of the second support plate is fixedly connected to the upper end of the main body plate;

[0023] Through the above technical solution, the use of the first support plate and the second support plate enhances the structural stability between the first connecting frame and the second connecting frame and the main plate, making the entire flip structure more solid.

[0024] The utility model has the following beneficial effects:

[0025] 1. The utility model proposes a material turning structure for an automated production line. Compared with the material turning structure of the existing production line, the material turning structure of the production line starts the first servo motor and the second servo motor to start the first belt and the second belt. The material moves on the first belt and smoothly transitions to the second belt through the through pipe. In order to ensure the smooth sliding of the material during the transfer process, the lower surface of the through pipe and the outer wall of the bent plate are provided with balls. When the material passes through the through pipe, the bent plate can ensure that the material can smoothly complete the turning action, and the balls can provide the material with a contact surface with low friction. This low-friction environment significantly reduces the resistance of the material when it slides inside the through pipe and the bent plate, thereby optimizing the movement and turning process of the material. Due to the action of the balls, the operation of the production line is smoother and the overall speed is improved, which directly leads to an increase in output per unit time, thereby improving production efficiency.

[0026] 2. The utility model proposes a material turning structure for an automated production line. Compared with the material turning structure of the existing production line, the material turning structure of the production line can effectively guide and correct the position of the material by setting the first baffle and the second baffle during the movement of the material with the belt, ensuring that the material can be accurately positioned before turning, thereby significantly improving the success rate of turning. In addition, the progressive first baffle and the second baffle reduce the need for manual intervention, improve the degree of automation of the production line, optimize the material handling process, and enhance production efficiency and consistency of product output. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1This is an axonometric diagram of a material turning structure for an automated production line proposed by the utility model;

[0028] Figure 2 This is a partial exploded view of a material turning structure for an automated production line proposed by the utility model;

[0029] Figure 3 This is a partial exploded view of a material turning structure for an automated production line proposed by the utility model;

[0030] Figure 4 This is an exploded diagram of the parts of a material turning structure for an automated production line proposed by the utility model;

[0031] Figure 5 This is a partial structural schematic diagram of a material turning structure for an automated production line proposed by the utility model;

[0032] Figure 6 The utility model is a schematic diagram of the partial parts structure of a material turning structure for an automated production line.

[0033] Legend:

[0034] 1. Main body plate; 2. First connecting frame; 3. Second connecting frame; 4. First servo motor; 5. First rotating roller; 6. First belt; 7. Second servo motor; 8. Second rotating roller; 9. Second belt; 10. First fixed plate; 11. Second fixed plate; 12. First baffle plate; 13. Second baffle plate; 14. Through pipe; 15. Bending plate; 16. Ball bearing; 17. First support plate; 18. Second support plate. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0036] Reference Figure 1-6 , an embodiment provided by the utility model:

[0037] A material turning structure for an automated production line, comprising a main body plate 1, a first connecting frame 2 and a second connecting frame 3, wherein the upper end of the outer wall of the first connecting frame 2 is fixedly connected to a first fixing plate 10, and the upper end of the outer wall of the second connecting frame 3 is fixedly connected to a second fixing plate 11;

[0038] The rear end of the outer wall of the first fixing plate 10 and the front end of the outer wall of the second fixing plate 11 are fixedly connected with a through pipe 14, the two sides of the lower part of the inner wall of the first fixing plate 10 are fixedly connected with a first baffle 12, and the two sides of the lower part of the inner wall of the second fixing plate 11 are fixedly connected with a second baffle 13.

[0039] By starting the first servo motor 4 and the second servo motor, the first belt 6 and the second belt 9 start to run. The material moves on the first belt 6 and smoothly transitions to the second belt 9 through the through pipe 14. In order to ensure the smooth sliding of the material during the transfer process, the lower surface of the through pipe 14 and the outer wall of the bent plate 15 are provided with balls 16. When the material passes through the through pipe 14, the bent plate 15 can ensure that the material can smoothly complete the flipping action, and the ball 16 can provide the material with a contact surface with low friction. This low-friction environment significantly reduces the resistance of the material when sliding inside the through pipe 14 and the bent plate 15, thereby optimizing the movement and flipping process of the material. Due to the action of the ball 16, the operation of the production line is smoother and the overall speed is improved, which directly leads to an increase in output per unit time, thereby improving production efficiency.

[0040] A first servo motor 4 is fixedly connected to the front end of the outer wall on one side of the first connecting frame 2, and the front end and rear end on both sides of the inner wall of the first connecting frame 2 are rotatably connected to the first rotating roller 5. The first servo motor 4 is integrated on the first connecting frame 2, so that the overall structure is more compact, and the output end of the first servo motor 4 is fixedly connected to the outer wall of the first rotating roller 5 at the front end. The direct drive of the servo motor improves the efficiency of power transmission and reduces the loss in the energy conversion process. The outer walls of the first rotating rollers 5 are sleeved with first belts 6, and the first belts 6 directly connected to the first rotating rollers 5 reduce additional energy losses and improve the overall energy efficiency. A second servo motor 7 is fixedly connected to the rear end of the outer wall on one side of the second connecting frame 3, and the front end and rear end on both sides of the inner wall of the second connecting frame 3 are rotatably connected to the second rotating rollers 8. By integrating the servo motor 7 on the second connecting frame 3, space is saved and the overall structure is more compact.

[0041] The output end of the second servo motor 7 is fixedly connected to the outer wall of the second rotating roller 8 at the rear end. The outer walls of the second rotating rollers 8 are sleeved with second belts 9. The servo motor 7 directly drives the second rotating roller 8, ensuring high efficiency of power transmission and reducing energy loss. The inner wall of the through pipe 14 is fixedly connected with a bent plate 15. The lower surfaces of the bent plate 15 and the through pipe 14 are provided with balls 16. The balls 16 provide a low-friction contact surface to reduce the friction of the material when it slides inside the through pipe 14 and on the bent plate 15. The first support plates 17 are fixedly connected to both sides of the lower surface of the first connecting frame 2. The lower ends of the first support plates 17 are fixedly connected to the upper end of the main plate 1. The second support plates 18 are fixedly connected to both sides of the lower surface of the second connecting frame 3. The lower ends of the second support plates 18 are fixedly connected to the upper end of the main plate 1. The use of the first support plates 17 and the second support plates 18 enhances the structural stability between the first connecting frame 2 and the second connecting frame 3 and the main plate 1, making the entire flip structure more solid.

[0042] Working principle: The material turning structure of the production line starts the first servo motor 4 and the second servo motor to start the first belt 6 and the second belt 9. The material moves on the first belt 6 and smoothly transitions to the second belt 9 through the through pipe 14. In order to ensure the smooth sliding of the material during the transfer process, the lower surface of the through pipe 14 and the outer wall of the bent plate 15 are provided with balls 16. When the material passes through the through pipe 14, the bent plate 15 can ensure that the material can smoothly complete the turning action, and the ball 16 can provide a contact surface with low friction for the material. This low-friction environment significantly reduces the resistance of the material when it slides inside the through pipe 14 and the bent plate 15, thereby optimizing During the movement and flipping of the material, due to the action of the ball 16, the operation of the production line is smoother and the overall speed is improved, which directly leads to an increase in output per unit time, thereby improving production efficiency. In the process of the material moving with the belt, the position of the material can be effectively guided and corrected by setting the first baffle 12 and the second baffle 13, ensuring that the material can be accurately positioned before flipping, thereby significantly improving the success rate of flipping. In addition, the progressive first baffle 12 and the second baffle 13 reduce the need for manual intervention, improve the degree of automation of the production line, optimize the material handling process, and enhance production efficiency and consistency of product output.

[0043] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A material turning structure for an automated production line, comprising a main body plate (1), a first connecting frame (2) and a second connecting frame (3), characterized in that: A first fixing plate (10) is fixedly connected to the upper end of the outer wall of the first connecting frame (2), and a second fixing plate (11) is fixedly connected to the upper end of the outer wall of the second connecting frame (3); A through pipe (14) is fixedly connected to the rear end of the outer wall of the first fixing plate (10) and the front end of the outer wall of the second fixing plate (11); first baffles (12) are fixedly connected to both sides of the lower part of the inner wall of the first fixing plate (10); and second baffles (13) are fixedly connected to both sides of the lower part of the inner wall of the second fixing plate (11).

2. The material turning structure for an automated production line according to claim 1, characterized in that: A first servo motor (4) is fixedly connected to the front end of an outer wall on one side of the first connecting frame (2), and first rotating rollers (5) are rotatably connected to the front and rear ends of both sides of the inner wall of the first connecting frame (2).

3. The material turning structure for an automated production line according to claim 2, characterized in that: The output end of the first servo motor (4) is fixedly connected to the outer wall of the front first rotating roller (5).

4. The material turning structure for an automated production line according to claim 2, characterized in that: The outer walls of the first rotating rollers (5) are sleeved with first belts (6).

5. The material turning structure for an automated production line according to claim 1, characterized in that: A second servo motor (7) is fixedly connected to the rear end of the outer wall of one side of the second connecting frame (3), and second rotating rollers (8) are rotatably connected to the front and rear ends of both sides of the inner wall of the second connecting frame (3).

6. The material turning structure for an automated production line according to claim 5, characterized in that: The output end of the second servo motor (7) is fixedly connected to the outer wall of the second rotating roller (8) at the rear end, and the outer wall of the second rotating roller (8) is sleeved with a second belt (9).

7. The material turning structure for an automated production line according to claim 1, characterized in that: A bent plate (15) is fixedly connected to the inner wall of the through pipe (14), and balls (16) are provided on the lower surfaces of the bent plate (15) and the through pipe (14).

8. The material turning structure for an automated production line according to claim 1, characterized in that: Both sides of the lower surface of the first connecting frame (2) are fixedly connected with first support plates (17), and the lower ends of the first support plates (17) are fixedly connected to the upper end of the main body plate (1); both sides of the lower surface of the second connecting frame (3) are fixedly connected with second support plates (18), and the lower ends of the second support plates (18) are fixedly connected to the upper end of the main body plate (1).

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