Bin top dust remover

By designing an adjustment mechanism and filtering mechanism that can adjust the direction and position of the suction place in the bin top dust collector, the problems of low dust removal efficiency of existing dust collectors and easy clogging of the filter bags are solved, achieving more efficient dust removal effect and lower labor intensity.

CN222743653UActive Publication Date: 2025-04-11ANHUI NEST NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421615371.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-04-11
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The existing warehouse top dust collector has low dust removal efficiency and the filter bags are prone to clogging, which increases the labor intensity of staff and reduces work efficiency.

Method used

A bin dust collector including an adjusting mechanism that can adjust the suction direction and a filtering mechanism for dust collection is designed. The gear system and the threaded pipe are coordinated by the motor to achieve adjustment of the dust removal direction and position.

Benefits of technology

It improves dust removal efficiency and effect, reduces the labor intensity of staff, and extends the service life of the filter bag.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222743653U_ABST
Patent Text Reader

Abstract

The utility model discloses a bin top dust remover which comprises a mounting plate, an adjusting mechanism capable of adjusting the direction of a suction position is arranged at the top of the mounting plate, a filtering mechanism used for collecting dust is further arranged at the top of the mounting plate, and a support in the adjusting mechanism is fixedly mounted at the top of the mounting plate. A motor is fixedly installed on the inner side wall of the support, and an output shaft of the motor is in key connection with a first gear. Through the arrangement of the adjusting mechanism, the dust removal direction can be adjusted, so that the dust removal device can rotate to remove dust, the dust removal position of the dust removal device can be adjusted, and the dust removal device can extend to the position needing dust removal, so that the dust removal efficiency and effect are improved; the motor is used for driving the first gear, so that the second gear drives the branch pipe and the threaded pipe and the suction hopper below the branch pipe to perform suction operation, and the threaded pipe is in threaded connection, so that the branch pipe can be conveniently extended and adjusted to a required position.
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Description

Technical Field

[0001] The utility model relates to the technical field of gypsum storage materials, in particular to a silo top dust collector. Background Art

[0002] Gypsum is a widely used industrial material and building material. It can be used for cement retarder, gypsum building products, model making, medical food additives, sulfuric acid production, paper filler, paint filler, etc. Most of the existing silo top dust collectors have low dust removal efficiency, and after a period of dust deposition, there will be too much dust and cause the filter bag to be blocked. The filter bag needs to be removed and cleaned in time. The whole process is cumbersome, which increases the labor intensity of the staff and reduces the working efficiency of the silo top dust collector, making it inconvenient for the staff to use.

[0003] In view of the above technical problems, a dust collector on the top of a silo is disclosed with the announcement number CN214050805U. The dust collector on the top of a silo can drive the filter bag to move up and down by means of an exciter, a spring and a filter bag, and the vibration generated by the exciter itself can be coordinated with the elastic force of the spring to filter out the dust in the filter bag, thereby facilitating the cleaning of the dust in the filter bag, preventing the filter bag from being blocked by dust accumulation, improving the cleaning effect, and greatly reducing the labor intensity of the staff.

[0004] The above patent also has the following shortcomings: when performing dust removal, the direction of dust removal cannot be adjusted as required, and it is not conducive to adjusting the position of dust removal as required, which leads to reduced effect. Utility Model Content

[0005] The purpose of the utility model is to provide a silo top dust collector, which has the advantage of good dust removal effect, can adjust the direction of dust removal as needed, and can also adjust the position required for dust removal, so as to improve the dust removal efficiency, so as to solve the problems raised in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a silo top dust collector, comprising a mounting plate, the mounting plate, the top of the mounting plate is provided with an adjustment mechanism capable of adjusting the suction direction, the top of the mounting plate is also provided with a filtering mechanism for collecting dust, and the bracket in the adjustment mechanism is fixedly installed on the top of the mounting plate;

[0007] A motor is fixedly mounted on the inner side wall of the bracket, the output shaft of the motor is keyed to a first gear, a second gear is meshed on one side of the first gear, a branch pipe is fixedly mounted on the inner side wall of the second gear, and an air intake assembly is provided at the suction end of the branch pipe.

[0008] Preferably, the air intake assembly comprises a threaded pipe, the threaded pipe is threadedly connected to the inner wall of the air intake end on one side of the branch pipe, and one end of the threaded pipe is rotatably connected to a suction bucket.

[0009] Preferably, a partition net is fixedly mounted on the inner side wall of the suction bucket, and a rotating handle is fixedly mounted on the outer side of the threaded tube.

[0010] Preferably, the filtering mechanism comprises a connection component, a filtering component and a vacuum cleaner, the connection component is arranged on the top of the mounting plate, the filtering component is arranged inside the connection component, and the vacuum cleaner is bolted to the top of the mounting plate.

[0011] Preferably, the connection assembly comprises a connecting pipe, the connecting pipe is rotatably connected to the top end of the branch pipe, and the exhaust end of the connecting pipe is connected to a filter cartridge.

[0012] Preferably, the filtration assembly comprises a filter cartridge, the interior of which is bolted with a filter bucket, a filter screen and a filter membrane in sequence, and the filter screen is located between the filter bucket and the filter membrane.

[0013] Preferably, the filter cartridge is bolted to the top of the mounting plate, and the filter cartridge and the connecting pipe are connected to the vacuum cleaner via a flange.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model adopts a method of adjusting the dust removal direction by setting an adjustment mechanism, so that it can rotate to remove dust, and at the same time it can also adjust its position during dust removal, and can extend to the desired dust removal position, so as to improve the efficiency and effect of dust removal, and utilizes a motor to drive the first gear so that the second gear drives the branch pipe and the threaded pipe and the suction bucket thereunder to perform suction operations, and the threaded connection relationship of the threaded pipe makes it convenient to extend and adjust the desired position.

[0016] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained by the structures indicated in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the motor structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the threaded pipe of the utility model;

[0020] Figure 4It is a schematic diagram of the filter bucket structure of the utility model.

[0021] In the figure: 1. mounting plate; 2. adjusting mechanism; 21. bracket; 22. motor; 23. first gear; 24. second gear; 25. branch pipe; 26. threaded pipe; 27. suction bucket; 28. partition net; 3. filtering mechanism; 31. connecting pipe; 32. filter cartridge; 33. filter bucket; 34. filter net; 35. filter membrane; 36. vacuum cleaner. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] The utility model provides a silo top dust collector, comprising a mounting plate 1, the mounting plate 1, the top of which is provided with an adjusting mechanism 2 capable of adjusting the suction direction, the top of which is also provided with a filtering mechanism 3 for collecting dust, and a bracket 21 in the adjusting mechanism 2 is fixedly mounted on the top of the mounting plate 1;

[0024] A motor 22 is fixedly mounted on the inner wall of the bracket 21, and the output shaft key of the motor 22 is connected to a first gear 23, a second gear 24 is meshed on one side of the first gear 23, a branch pipe 25 is fixedly mounted on the inner wall of the second gear 24, and an air intake assembly is provided at the suction end of the branch pipe 25.

[0025] It can be used to remove dust in the bin in an adjustable dust removal direction so that it can rotate to remove dust. At the same time, its position during dust removal can be adjusted and can be extended to the required dust removal position, thereby improving the efficiency and effect of dust removal. The motor 22 drives the first gear 23 to cause the second gear 24 to drive the branch pipe 25 and the threaded pipe 26 and the suction bucket 27 thereunder to perform suction operations, and the threaded connection of the threaded pipe 26 makes it convenient to extend and adjust the required position.

[0026] Preferably, the air intake assembly includes a threaded tube 26, which is threadedly connected to the inner wall of the air intake end on one side of the branch pipe 25. One end of the threaded tube 26 is rotatably connected to a suction bucket 27, which is conveniently extended by the threaded connection to achieve a position adjustment effect.

[0027] Among them, a partition net 28 is fixedly installed on the inner wall of the suction bucket 27, and a rotating handle is fixedly installed on the outer side of the threaded tube 26. The partition net 28 is used to initially block debris when sucking dust, and the rotating handle is conducive to rotating the threaded tube 26 to extend the thread.

[0028] When adjusting:

[0029] The filtering mechanism 3 works directly, and then it is selected in advance whether to adjust the position of the left suction bucket 27 according to the situation in the bin. When adjustment is needed, the turning handle is directly turned to drive the threaded tube 26 to extend the thread on the inner wall of the branch pipe 25, so that the left suction bucket 27 can be pushed to continue to extend the thread to the left, so that the adjustment operation can be achieved after it is extended to the desired position;

[0030] In addition, the suction bucket 27 on the left and the threaded pipe 26 are in a rotating state and are connected to each other, and the suction bucket 27 at the bottom end of the branch pipe 25 is connected to the bottom end of the suction bucket 27 by flange. The partition nets 28 provided on the inner side walls of the two groups of suction buckets 27 are used to block larger debris, such as paper or plastic bags.

[0031] When the direction needs to be adjusted, the motor 22 is directly operated, and the motor 22 is used to drive the first gear 23 to rotate, and the first gear 23 drives the second gear 24 to rotate through the meshing connection relationship, and the rotation process is a uniform and slow state. When the second gear 24 rotates, it drives the branch pipe 25 to rotate, and the branch pipe 25 and the mounting plate 1 are in a through-type rotational connection state, and the branch pipe 25 and the connecting pipe 31 are in a rotational connection state, and the two are also connected;

[0032] Therefore, the conveying and discharging of dust and gas can be ensured as required. When rotating, the rotation of the branch pipe 25 can drive the synchronous rotation of the lower components, thereby achieving the effect of rotating dust removal.

[0033] Furthermore, the filtering mechanism 3 includes a connection component, a filtering component and a dust collector 36. The connection component is arranged on the top of the mounting plate 1, and the filtering component is arranged inside the connection component. The dust collector 36 is bolted to the top of the mounting plate 1. The dust collector 36 can be used as an adsorption power to improve the suction force and ensure the dust removal effect. The dust collector 36 also contains a filtering system, which includes a dust bag, a front filter, and a rear filter. According to different filtering materials, it can be divided into: paper, cloth, SMS, and HEPA (HEPA high-efficiency filter material).

[0034] like Figure 4 As shown, the connection component includes a connecting pipe 31, which is rotatably connected to the top of the branch pipe 25. The exhaust end of the connecting pipe 31 is connected to a filter cartridge 32. The connecting pipe 31 plays an auxiliary role in the connection and the transportation of dust gas, and the filter cartridge 32 can install and support the internal filter bucket 33, filter screen 34 and filter membrane 35.

[0035] like Figure 4As shown, the filtration assembly includes a filter cartridge 32, the interior of which is bolted with a filter bucket 33, a filter screen 34 and a filter membrane 35 in sequence, the filter screen 34 is located between the filter bucket 33 and the filter membrane 35, and the arrangement of the filter bucket 33, the filter screen 34 and the filter membrane 35 facilitates multi-layer filtration and adsorption, thereby improving the required filtration and adsorption effect.

[0036] In addition, the filter cartridge 32 is bolted to the top of the mounting plate 1, and the filter cartridge 32 and the connecting pipe 31 are flange-connected with the dust collector 36, so as to facilitate stable operation of the adsorption and dust removal work.

[0037] When dusting:

[0038] The vacuum cleaner 36 works directly, which generates suction, and is arranged in the form of a pipeline so that the two groups of suction buckets 27 generate suction, so that the gas containing dust is sucked into the interior of the filter cartridge 32. When entering the filter cartridge 32, the dust containing gas will be located in the filter bucket 33 and the filter membrane 35 through the filter screen 34 in sequence. The triple adsorption and filtration treatment of the filter screen 34, the filter bucket 33 and the filter membrane 35 can effectively improve the filtration and adsorption effect, so as to avoid dust residue in the gas.

[0039] In addition, the filter screen 34 is located in the filter bucket 33 and the filter membrane 35 and the filter cartridge 32 can be disassembled to facilitate subsequent disassembly, replacement or cleaning operations.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A silo top dust collector, characterized by: The invention comprises a mounting plate (1), wherein the top of the mounting plate (1) is provided with an adjusting mechanism (2) capable of adjusting the suction direction, the top of the mounting plate (1) is also provided with a filtering mechanism (3) for collecting dust, and a bracket (21) in the adjusting mechanism (2) is fixedly mounted on the top of the mounting plate (1); A motor (22) is fixedly mounted on the inner side wall of the bracket (21); an output shaft of the motor (22) is keyed to a first gear (23); a second gear (24) is meshed on one side of the first gear (23); a branch pipe (25) is fixedly mounted on the inner side wall of the second gear (24); an air intake assembly is provided at the suction end of the branch pipe (25).

2. A silo top dust collector according to claim 1, characterized in that: The air intake assembly comprises a threaded pipe (26), wherein the threaded pipe (26) is threadedly connected to the inner wall of the air intake end on one side of the branch pipe (25), and one end of the threaded pipe (26) is rotatably connected to a suction bucket (27).

3. A silo top dust collector according to claim 2, characterized in that: A partition net (28) is fixedly mounted on the inner side wall of the suction bucket (27), and a rotating handle is fixedly mounted on the outer side of the threaded tube (26).

4. A silo top dust collector according to claim 1, characterized in that: The filtering mechanism (3) comprises a connection component, a filtering component and a dust collector (36); the connection component is arranged on the top of the mounting plate (1); the filtering component is arranged inside the connection component; and the dust collector (36) is bolted to the top of the mounting plate (1).

5. A silo top dust collector according to claim 4, characterized in that: The connection assembly comprises a connecting pipe (31), the connecting pipe (31) is rotatably connected to the top end of the branch pipe (25), and the exhaust end of the connecting pipe (31) is connected to a filter cartridge (32).

6. A silo top dust collector according to claim 5, characterized in that: The filtering assembly comprises a filter cartridge (32), wherein a filter bucket (33), a filter screen (34) and a filter membrane (35) are bolted in sequence inside the filter cartridge (32), and the filter screen (34) is located between the filter bucket (33) and the filter membrane (35).

7. A silo top dust collector according to claim 6, characterized in that: The filter cartridge (32) is bolted to the top of the mounting plate (1), and the filter cartridge (32) and the connecting pipe (31) are connected to the dust collector (36) via flanges.