Galvanizing device
By introducing a combination of a stirring motor and a rotating tube scraper into the galvanizing device, the uneven coating and surface pollution caused by the galvanizing liquid are solved, and a more uniform and dense coating and higher galvanizing quality are achieved.
Patent Information
- Application Number
- CN202420375512.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-02-28
AI Technical Summary
When the galvanizing solution is in a stationary state, the existing galvanizing device causes uneven galvanization of the steel structure and lacks the function of cleaning the zinc slag and foreign matter floating on the surface of the galvanizing solution, resulting in contamination of the steel structure surface.
A galvanizing device including a pool body and a rotating tube is designed. A mixing motor and a stirring paddle are installed in the pool to drive the galvanizing liquid flow. The rotating tube and a scraper are combined to clean the zinc slag and foreign matter on the surface of the galvanizing liquid.
The flow of galvanized liquid driven by the stirring motor improves the uniformity and density of the plating layer, cleans up the zinc slag and foreign matter on the surface of the galvanized liquid, avoids contamination on the surface of the steel structure, and significantly improves the galvanized quality.
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Figure CN222744378U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel structure processing, in particular to a galvanizing device. Background Art
[0002] Steel structure refers to a structural form that can bear and transfer loads and is formed by connecting steel plates and hot-rolled, cold-bent or welded profiles through connectors. The steel structure system has the comprehensive advantages of light weight, factory manufacturing, quick installation, short construction period, good seismic performance, fast investment recovery, and less environmental pollution. When processing the steel structure, it needs to be galvanized. The "galvanizing device for steel structure processing" disclosed in the application number "CN220364570U" has solved the technical disadvantage that steel pipes of different lengths cannot be fixed. However, there are still many defects in the device of similar structure in actual use. For example, the structure for storing the galvanizing liquid is relatively simple. When using, the internal galvanizing liquid is mostly in a static state. When the galvanizing liquid is in a static state, the surface coverage of the steel structure will be uneven, thereby affecting the galvanizing quality of the steel structure; at the same time, it does not have the function of scraping off the zinc slag and foreign matter floating on the surface of the galvanizing liquid during operation. When a large amount of zinc slag and foreign matter float on the surface of the galvanizing liquid, it will cause the surface pollution of the steel structure, so it is necessary to design a galvanizing device. Utility Model Content
[0003] The purpose of the utility model is to provide a galvanizing device to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a galvanizing device, comprising a tank body and a rotating tube, two groups of stirring motors are fixedly installed on the bottom of the tank body, and the output ends of the stirring motors are all fixedly installed with stirring paddles through the tank body, a workbench is fixedly installed on one side of the tank body, two groups of scrapers are fixedly installed on the outer wall of the rotating tube, an electric slide rail is fixedly installed on the upper front of the tank body, and a scraping motor is slidably installed on the top of the electric slide rail through a slide seat, a drain pipe is fixedly installed on the back of the rotating tube, and a slip ring is rotatably installed on the outside of the drain pipe, a slider is fixedly installed on the bottom of the slip ring, and a slide groove used in conjunction with the slider is provided on the rear side of the top of the tank body.
[0005] A galvanizing device using the technical solution, the tank body can store the galvanizing liquid, so that the steel structure can be galvanized through the tank body and the internal galvanizing liquid, the stirring motor drives the stirring paddle to rotate inside the tank body to drive the internal galvanizing liquid to flow, and the flowing galvanizing liquid can better cover the surface of the steel structure, reduce the difference in the thickness of the coating, thereby improving the uniformity of the coating, and the flowing galvanizing liquid can wash away the impurities and oxides on the surface of the steel structure, making the coating smoother and denser, thereby improving the quality of galvanizing on the surface of the steel structure, and the workbench is convenient for the staff to observe or assist in the operation when the device is galvanizing the steel structure;
[0006] The scraper motor can drive the rotating tube to rotate on the top of the tank body, and the rotating tube can drive the scraper to rotate by rotating, so that the zinc slag and foreign matter floating on the surface of the galvanizing liquid can be scraped off by the scraper, and the zinc slag and foreign matter scraped off by the scraper will enter the inside of the rotating tube, and the drain pipe can discharge the zinc slag and foreign matter inside the rotating tube. The electric slide rail and the slide seat can move the scraper motor, the rotating tube and the scraper, so that the scraper can fully clean the galvanizing liquid, which increases the functionality of the device and avoids the situation where the galvanizing liquid avoids the auxiliary zinc slag and foreign matter to cause pollution to the steel structure;
[0007] The slip ring and the slider can provide rotational support for the drain pipe. The cooperation between the slide groove and the slider facilitates the electric slide rail to move the rotating tube. The propeller is fixed inside the rotating tube through a fixed plate. When the rotating tube rotates, the propeller remains stationary, so that the zinc slag and foreign matter inside the rotating tube can be driven and discharged by the propeller, avoiding internal blockage and residue. The collection box can collect the zinc slag and foreign matter discharged from the drain pipe, so as to facilitate centralized processing by the staff later. The valve plate can open the other side of the collection box.
[0008] Preferably, a fixing plate is fixedly mounted on the top of the slip ring, and a propeller extending into the interior of the rotating tube is fixedly mounted on the front of the fixing plate. The propeller is fixedly mounted inside the rotating tube through the fixing plate, and the zinc slag and foreign matter inside the rotating tube can be driven and discharged through the propeller.
[0009] Preferably, stairs are fixedly installed on the front and back of the workbench, so that the staff can use the stairs to enter the workbench.
[0010] Preferably, a collection box is fixedly installed on the upper back of the pool body, and a valve plate is slidably installed on the other side of the collection box. The collection box can collect zinc slag and foreign matter discharged from the drain pipe, and the valve plate can open the other side of the collection box.
[0011] Preferably, a guardrail is fixedly installed on one side of the top of the workbench, and a protective rod is fixedly installed on one side of the top of the pool body. The guardrail and the protective rod can protect the staff during detection and auxiliary operation on the workbench, thereby increasing the safety of the staff on the workbench.
[0012] Preferably, a base is fixedly mounted on the bottom of the pool body, and a plurality of assembly holes are arranged on the bottom of the base. The base can support the bottom of the device during operation, and the assembly holes can fix the base through bolts, thereby increasing the stability of the base when supporting the device.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. By setting the coordination between the tank body, the stirring motor and the stirring paddle, the tank body can store the galvanizing liquid, so that the steel structure can be galvanized. The stirring motor drives the stirring paddle to rotate and stir the galvanizing liquid in the tank body to flow. The flow of the galvanizing liquid can better cover the surface of the steel structure and reduce the difference in the thickness of the coating, thereby improving the uniformity of the galvanizing of the steel structure. The flowing galvanizing liquid can wash away the impurities and oxides on the surface of the steel structure, making the coating smoother and denser, thereby improving the surface quality of the steel structure.
[0015] 2. By setting up the coordination between the rotating tube, the scraper and the electric slide rail, the rotating tube and the scraper pipe can scrape off the zinc slag and foreign matter floating on the surface of the galvanizing liquid, thereby increasing the cleanliness of the surface of the galvanizing liquid and avoiding the zinc slag and foreign matter floating on the surface of the galvanizing liquid from adhering to the surface of the steel structure and causing pollution. The electric slide rail can move the rotating tube and the scraper, thereby completely cleaning the surface of the galvanizing liquid, increasing the functionality of the device and improving the stability of the steel structure during galvanizing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional diagram of the utility model;
[0017] Figure 2 It is a side structural schematic diagram of the utility model;
[0018] Figure 3 This is a schematic diagram of the rotary tube structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the stirring paddle structure of the utility model;
[0020] Figure 5 This is a schematic diagram of the structure of the stirring motor of the utility model.
[0021] In the figure: 1. base; 101. assembly hole; 2. tank body; 201. slide; 3. electric slide rail; 4. scraper motor; 401. slide seat; 5. rotating tube; 501. scraper; 502. drain pipe; 6. collecting box; 601. valve plate; 7. workbench; 701. stairs; 702. guardrail; 703. protection rod; 8. stirring paddle; 801. stirring motor; 9. propeller; 901. fixed plate; 10. slip ring; 1001. slider. DETAILED DESCRIPTION
[0022] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0023] Embodiment 1
[0024] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a galvanizing device proposed by the utility model includes a tank body 2 and a rotating tube 5, two groups of stirring motors 801 are fixedly installed at the bottom of the tank body 2, and the output ends of the stirring motors 801 all penetrate the tank body 2 and are fixedly installed with stirring paddles 8, a workbench 7 is fixedly installed on one side of the tank body 2, two groups of scrapers 501 are fixedly installed on the outer wall of the rotating tube 5, an electric slide rail 3 is fixedly installed above the front of the tank body 2, and a scraping motor 4 is slidably installed on the top of the electric slide rail 3 through a slide seat 401, a drain pipe 502 is fixedly installed on the back of the rotating tube 5, and a slip ring 10 is rotatably installed on the outside of the drain pipe 502, a slider 1001 is fixedly installed on the bottom of the slip ring 10, and a slide groove 201 used in conjunction with the slider 1001 is provided on the rear side of the top of the tank body 2;
[0025] A fixing plate 901 is fixedly installed on the top of the slip ring 10, and a propeller 9 extending into the interior of the rotating tube 5 is fixedly installed on the front of the fixing plate 901. A collecting box 6 is fixedly installed on the upper back of the pool body 2, and a valve plate 601 is slidably installed on the other side of the collecting box 6.
[0026] The working principle of the galvanizing device based on Example 1 is as follows: the tank body 2 can store the galvanizing liquid, so that the steel structure can be galvanized through the tank body 2 and the internal galvanizing liquid, and the stirring motor 801 drives the stirring paddle 8 to rotate inside the tank body 2 to drive the internal galvanizing liquid to flow, and the flowing galvanizing liquid can better cover the surface of the steel structure, reduce the difference in the thickness of the coating, thereby improving the uniformity of the coating, and the flowing galvanizing liquid can wash away the impurities and oxides on the surface of the steel structure, making the coating smoother and denser, thereby improving the quality of galvanizing on the surface of the steel structure, and the workbench 7 is convenient for the staff to observe or assist in the operation when the device galvanizes the steel structure;
[0027] The scraper motor 4 can drive the rotating tube 5 to rotate on the top of the tank body 2, and the rotating tube 5 can drive the scraper 501 to rotate by rotating, so that the zinc slag and foreign matter floating on the surface of the galvanizing liquid can be scraped off by the scraper 501, and the zinc slag and foreign matter scraped off by the scraper 501 will enter the inside of the rotating tube 5, and the drain pipe 502 can discharge the zinc slag and foreign matter inside the rotating tube 5. The electric slide rail 3 and the slide seat 401 can move the scraper motor 4, the rotating tube 5, and the scraper 501, so that the scraper 501 can fully clean the galvanizing liquid, thereby increasing the functionality of the device and avoiding the situation where the galvanizing liquid avoids the auxiliary zinc slag and foreign matter causing pollution to the steel structure;
[0028] The slip ring 10 and the slider 1001 can provide rotational support for the drain pipe 502. At the same time, the cooperation between the slide groove 201 and the slider 1001 facilitates the electric slide rail 3 to move the rotating tube 5. The propeller 9 is fixedly installed inside the rotating tube 5 through the fixed plate 901. When the rotating tube 5 rotates, the propeller 9 remains stationary, so that the zinc slag and foreign matter inside the rotating tube 5 can be driven and discharged through the propeller 9, avoiding the occurrence of internal blockage and residue. The collection box 6 can collect the zinc slag and foreign matter discharged from the drain pipe 502, so as to facilitate the staff to carry out centralized processing later. The valve plate 601 can open the other side of the collection box 6.
[0029] Embodiment 2
[0030] like Figure 1 , Figure 2 and Figure 4 As shown, a galvanizing device proposed by the utility model, compared with the first embodiment, this embodiment also includes: stairs 701 are fixedly installed on the front and back of the workbench 7, a guardrail 702 is fixedly installed on one side of the top of the workbench 7, and a protective rod 703 is fixedly installed on one side of the top of the pool body 2, a base 1 is fixedly installed on the bottom of the pool body 2, and a plurality of assembly holes 101 are provided at the bottom of the base 1.
[0031] In this embodiment, Figure 1 and Figure 2 As shown, the stairs 701 are convenient for workers to use when entering the workbench 7; Figure 1 and Figure 2 As shown, the guardrail 702 and the protection rod 703 can protect the workers when they are testing and assisting operations on the workbench 7, thereby increasing the safety of the workers on the workbench 7; Figure 1 and Figure 2 , Figure 4 As shown, the base 1 can support the bottom of the device when it is in operation, and the assembly holes 101 can fix the base 1 through bolts, thereby increasing the stability of the base 1 when supporting the device.
[0032] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. A galvanizing device, comprising a tank body (2) and a rotating tube (5), characterized in that: Two groups of stirring motors (801) are fixedly installed at the bottom of the pool body (2), and the output ends of the stirring motors (801) are all fixedly installed with stirring paddles (8) passing through the pool body (2). A workbench (7) is fixedly installed on one side of the pool body (2). Two groups of scrapers (501) are fixedly installed on the outer wall of the rotating tube (5). An electric slide rail (3) is fixedly installed above the front of the pool body (2), and a scraping motor (4) is slidably installed on the top of the electric slide rail (3) through a slide seat (401). A drainage pipe (502) is fixedly installed on the back of the rotating tube (5), and a slip ring (10) is rotatably installed on the outside of the drainage pipe (502). A slider (1001) is fixedly installed on the bottom of the slip ring (10), and a slide groove (201) used in conjunction with the slider (1001) is provided on the rear side of the top of the pool body (2).
2. A galvanizing device according to claim 1, characterized in that: A fixing plate (901) is fixedly mounted on the top of the slip ring (10), and a propeller (9) extending into the interior of the rotating tube (5) is fixedly mounted on the front of the fixing plate (901).
3. A galvanizing device according to claim 1, characterized in that: Stairs (701) are fixedly installed on the front and back of the workbench (7).
4. A galvanizing device according to claim 1, characterized in that: A collection box (6) is fixedly mounted on the upper back of the pool body (2), and a valve plate (601) is slidably mounted on the other side of the collection box (6).
5. A galvanizing device according to claim 1, characterized in that: A guardrail (702) is fixedly installed on one side of the top of the workbench (7), and a protection rod (703) is fixedly installed on one side of the top of the pool body (2).
6. A galvanizing device according to claim 1, characterized in that: A base (1) is fixedly mounted on the bottom of the pool body (2), and a plurality of groups of assembly holes (101) are provided on the bottom of the base (1).
Citation Information
Patent Citations
Galvanizing device for steel structure machining
CN220364570U