Multi-angle plasma cladding gun powder spraying device
By adopting a combined structure of rotating wheel, fixed shaft and brake tube in the plasma cutting gun powder spraying device, the problem of unstable angle adjustment of the powder spraying equipment is solved, and more efficient powder coverage and cost reduction are achieved.
Patent Information
- Application Number
- CN202420529639.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-03-19
AI Technical Summary
After the existing plasma cutting gun is used, the angle adjustment of the powder spraying equipment is unstable, resulting in the powder being unable to fully cover the cutting parts, increasing the cost of powder use.
A multi-angle plasma cladding gun powder spray device is designed, adopting a combined structure of a rotating wheel and a fixed shaft. The horizontal angle of the powder spray end is adjusted through the rotating wheel, the vertical angle of the fixed shaft and the clamp are adjusted, and the accuracy of angle adjustment is improved through the brake tube.
The stable angle adjustment of the powder spraying equipment is realized, which avoids the waste of powder caused by artificial handheld instability, reduces the cost of powder use, and improves the functional diversity of the equipment.
Smart Images

Figure CN222744388U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plasma cladding guns, in particular to a multi-angle plasma cladding gun powder spraying device. Background Art
[0002] The plasma cutting gun is a processing method that uses the heat of a high-temperature plasma arc to partially melt the metal at the cut of the workpiece, and uses the momentum of high-speed plasma to discharge the molten metal to form a cutting seam. It is widely used due to its fast cutting speed, high cutting accuracy, easy setting of cutting conditions, easy automation, unmanned operation and relatively low cost.
[0003] After the plasma cutting gun in the prior art is used, it is necessary to perform a powder spraying process on the cutting part so that the end face of the cutting part can be effectively protected. In the prior art, the powder spraying equipment is usually manually operated for spraying. Due to the low stability of manual hand-holding and the simple structure of the powder spraying equipment, the angle of powder spraying will be directly affected when the angle is manually adjusted, resulting in the cutting part not being completely covered by powder, but repeatedly spraying powder, thereby increasing the cost of using powder.
[0004] Therefore, we designed a multi-angle plasma cladding gun powder spraying device. Utility Model Content
[0005] The utility model aims to provide a multi-angle plasma cladding gun powder spraying device in order to solve the problem of low stability in the prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A multi-angle plasma cladding gun powder spraying device comprises a straight tube, a protective cover for protecting a powder spraying end is provided on the straight tube, a plurality of holes for constant temperature are opened on the protective cover, a pipe support for grasping is provided on the straight tube, a rotating connecting end is provided on the straight tube, a rotating wheel for rotating the powder spraying end is provided on the straight tube, a rear cover is provided on the rotating wheel, a fixed shaft for adjusting the angle of the powder spraying end is provided on the rear cover, a powder inlet pipe for injecting powder is provided on the straight tube, and a brake pipe for improving the stability of angle adjustment is provided on the pipe support.
[0008] Preferably, a slide groove is provided on the straight tube, a plurality of limit blocks are provided in the slide groove, the rotating wheel slides on the limit blocks through a plurality of limit rods, and the rotating wheel is fixedly connected to the rotating connection end.
[0009] Preferably, the rear cover is matched with the rotating wheel, and the rear cover abuts against the straight pipe.
[0010] Preferably, both ends of the fixed shaft are fixedly connected to the rear cover via fasteners, a clamping piece is provided on the fixed shaft, the fixed shaft is rotatably connected to the clamping piece via a brake ring, and the brake ring is fixedly connected to the fixed shaft.
[0011] Preferably, the powder inlet pipe passes through the rear cover and is in communication with the straight pipe, and an adjusting button is provided on the powder inlet pipe.
[0012] Preferably, the brake tube is adapted to the inner wall of the tube support, the brake tube is fixedly connected to the clamping piece, the brake tube is abutted against the rear cover through a support rod, the support rod is symmetrically provided with sliding rods, the sliding rods are adapted to the inner wall of the rear cover, and a telescopic shaft for length adjustment is provided inside the sliding rod.
[0013] The beneficial effects of the utility model are:
[0014] The utility model can adjust the angle of the powder spraying device vertically by setting a fixed shaft and a clamping part, thus avoiding the deficiency of low stability when holding manually. Compared with the prior art, the instability during manual angle adjustment can be reduced, and the accuracy of angle adjustment can be improved by the brake pipe, thus avoiding uneven manual adjustment force, resulting in large or small angles, and making it impossible to align the angle of the powder spraying device with the cutting component, thereby reducing the cost of using powder.
[0015] The utility model provides a rotating wheel so that the powder spraying equipment can adjust the horizontal angle without destroying the original vertical angle, which not only improves the diversity of the equipment but also can cope with powder spraying work in different scenarios. Compared with the prior art, the functionality of the powder spraying equipment can be effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the multi-angle plasma cladding gun powder spraying device proposed by the utility model;
[0017] Figure 2 This is a cross-sectional view of the multi-angle plasma cladding gun powder spraying device proposed by the utility model;
[0018] Figure 3 This is an enlarged view of the rotating wheel structure of the multi-angle plasma cladding gun powder spraying device proposed by the utility model;
[0019] Figure 4 This is an enlarged view of the sliding rod structure of the multi-angle plasma cladding gun powder spraying device proposed by the utility model.
[0020] In the figure: 1. straight pipe; 2. protective cover; 3. rotating wheel; 4. limit block; 5. rear cover; 6. fixed shaft; 7. clamping piece; 8. support rod; 9. powder inlet pipe; 10. sliding rod; 11. telescopic shaft; 12. brake pipe; 13. pipe support. DETAILED DESCRIPTION
[0021] Reference Figure 1-Figure 4 , a multi-angle plasma cladding gun powder spraying device, including a straight pipe 1, the straight pipe 1 is a spraying pipe of the powder spraying equipment in the prior art, and the straight pipe 1 is only used to transport powder, the protective cover 2 is mainly used to protect the connection between the powder spraying end and the straight pipe 1 to prevent external force factors from causing deformation of the connection, so that the powder spraying equipment cannot operate normally, the powder spraying end is a prior art, and the front end is set at an oblique arc, the function of the hole is to prevent the powder spraying end and the powder in the straight pipe 1 from always maintaining a stuffy environment when the powder spraying equipment is not in use, the pipe support 13 is used to improve the hand feel of manual holding, and the pipe support 13 can protect the internal brake pipe 12, the rotating connection end is a prior art, composed of a connecting fastener and a bearing, the rotating connection end connects the straight pipe 1 to the connection of the powder inlet pipe 9, and the angle adjustment of the straight pipe 1 will not affect the powder inlet pipe 9.
[0022] The straight tube 1 is provided with a rotating wheel 3 for rotating the powder spraying end. The rotating wheel 3 is used for horizontal rotation adjustment at the powder spraying end, so that the powder spraying end can be adjusted under the premise of the current angle, which can improve the functional diversity of the equipment. The straight tube 1 is provided with a slide groove, and a plurality of limit blocks 4 are arranged in the slide groove. The slide groove is used to set the limit blocks 4. The limit blocks 4 are mainly used to limit the rotating wheel 3, so that the rotating wheel 3 maintains the stability of the current angle after adjustment, and has a self-locking effect. The rotating wheel 3 slides on the limit blocks 4 through a plurality of limit rods. There are a total of six limit rods, which can help the rotating wheel 3 to rotate 360 degrees. The rotating wheel 3 is fixedly connected to the rotating connection end, and the inner wall of the rotating wheel 3 and the outer wall of the rotating connection end are clamped, thereby improving the synchronization between the two.
[0023] A rear cover 5 is provided on the rotating wheel 3, and the rear cover 5 is used to protect the safety of the rotating connection end and the powder inlet pipe 9, and at the same time prevent external factors from interfering with the connection between the rotating wheel 3 and the rotating connection end. The rear cover 5 is adapted to the rotating wheel 3, and the front end of the rear cover 5 is adapted to the rear end of the rotating wheel 3. The front end of the rear cover 5 covers the rear end of the rotating wheel 3, and the rear cover 5 is against the straight pipe 1, and the inner wall of the rear cover 5 is in a tight state with the outer wall of the straight pipe 1.
[0024] The rear cover 5 is provided with a fixed shaft 6 for adjusting the angle of the powder spraying end. The fixed shaft 6 is fixed on the rear cover 5. Its function is to allow the clamping part 7 to adjust the vertical angle of the powder spraying end. The two ends of the fixed shaft 6 are fixedly connected to the rear cover 5 by fasteners. The fasteners can improve the connection relationship between the fixed shaft 6 and the rear cover 5. The fixed shaft 6 is provided with a clamping part 7. The clamping part 7 is mainly used to adjust the vertical angle of the powder spraying end on the current fixed shaft 6. The fixed shaft 6 is rotatably connected to the clamping part 7 through a brake ring. The brake ring is a prior art. The brake ring is arranged at the connection between the fixed shaft 6 and the clamping part 7. The brake ring is fixedly connected to the fixed shaft 6. The brake ring is arranged on the outer wall of the fixed shaft 6 and is in the middle section of the fixed shaft 6.
[0025] The straight pipe 1 is provided with a powder inlet pipe 9 for injecting powder. The powder inlet pipe 9 is mainly used for an external powder storage device to pump powder into the straight pipe 1. The powder inlet pipe 9 passes through the rear cover 5 and is connected with the straight pipe 1. An adjusting button is provided on the powder inlet pipe 9. The adjusting button is a regulating valve in the prior art and is used to control the amount of powder entering the straight pipe 1.
[0026] The tube support 13 is provided with a brake tube 12 for improving the stability of angle adjustment. The brake tube 12 is a prior art and is used to improve the stability of the angle adjustment of the clamping member 7 and the fixed shaft 6. The brake tube 12 is adapted to the inner wall of the tube support 13, and the tube support 13 wraps the brake tube 12 to achieve a protective effect. The brake tube 12 is fixedly connected to the clamping member 7 and connected by fasteners. The brake tube 12 is abutted against the rear cover 5 through a support rod 8. The support rod 8 is used to improve the control effect of the brake tube 12 on the clamping member 7 and avoid looseness between the clamping member 7 and the fixed shaft 6. The support rod 8 is symmetrically provided with sliding rods 10. The sliding rod 10 is a multi-section telescopic rod in the prior art. The sliding rod 10 is adapted to the inner wall of the rear cover 5. A telescopic shaft 11 for length adjustment is provided in the sliding rod 10. The telescopic shaft 11 is a spring shaft in the prior art. When the fixed shaft 6 rotates, the sliding rod 10 can rub and slide against the inner wall of the rear cover 5 under the support of the telescopic shaft 11.
[0027] The working principle of the utility model is as follows: according to the requirements of the current powder spraying work, the rotating wheel 3 can be manually adjusted to adjust the horizontal angle of the powder spraying end without destroying the current vertical angle. When the powder spraying end needs vertical angle adjustment, the pipe support 13 can be manually pressed to rotate the clamping part 7 and the fixed shaft 6, thereby completing the angle adjustment of the powder spraying end.
[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A multi-angle plasma cladding gun powder spraying device, comprising a straight tube (1), the straight tube (1) being provided with a protective sleeve (2) for protecting a powder spraying end, the protective sleeve (2) being provided with a plurality of holes for constant temperature, the straight tube (1) being provided with a tube support (13) for grasping, the straight tube (1) being provided with a rotating connection end, characterized in that: The straight pipe (1) is provided with a rotating wheel (3) for rotating a powder spraying end head, the rotating wheel (3) is provided with a rear cover (5), the rear cover (5) is provided with a fixed shaft (6) for adjusting the angle of the powder spraying end head, the straight pipe (1) is provided with a powder inlet pipe (9) for injecting powder, and the pipe support (13) is provided with a brake pipe (12) for improving the stability of angle adjustment.
2. The multi-angle plasma cladding gun powder spraying device according to claim 1 is characterized in that: The straight tube (1) is provided with a slide groove, a plurality of limit blocks (4) are provided in the slide groove, the rotating wheel (3) slides on the limit blocks (4) via a plurality of limit rods, and the rotating wheel (3) is fixedly connected to the rotating connection end.
3. The multi-angle plasma cladding gun powder spraying device according to claim 1, characterized in that: The rear cover (5) is matched with the rotating wheel (3), and the rear cover (5) abuts against the straight pipe (1).
4. The multi-angle plasma cladding gun powder spraying device according to claim 3 is characterized in that: Both ends of the fixed shaft (6) are fixedly connected to the rear cover (5) via fasteners; a clamping piece (7) is provided on the fixed shaft (6); the fixed shaft (6) is rotatably connected to the clamping piece (7) via a brake ring; and the brake ring is fixedly connected to the fixed shaft (6).
5. The multi-angle plasma cladding gun powder spraying device according to claim 1, characterized in that: The powder inlet pipe (9) passes through the rear cover (5) and is connected to the straight pipe (1), and an adjustment button is provided on the powder inlet pipe (9).
6. The multi-angle plasma cladding gun powder spraying device according to claim 4, characterized in that: The brake tube (12) is matched with the inner wall of the tube support (13), the brake tube (12) is fixedly connected to the clamping member (7), the brake tube (12) is abutted against the rear cover (5) through a support rod (8), the support rod (8) is symmetrically provided with a slide rod (10), the slide rod (10) is matched with the inner wall of the rear cover (5), and a telescopic shaft (11) for length adjustment is provided inside the slide rod (10).