A filament sizing device for knitted fabric production
By designing filament slurry equipment for knitted fabric production, including flip mechanisms, brush mechanisms and blowers, the problem of low slurry dripping and cleaning efficiency is solved, and efficient roller cleaning and rapid drying is achieved.
Patent Information
- Application Number
- CN202421285112.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-06
AI Technical Summary
During the cleaning process of existing slurry machines, the slurry cleaned from the upper rollers will drip on the lower rollers, which increases the time for roller cleaning, and the water droplets attached to the surface of the upper rollers will also drip on the lower rollers, making it longer to wait for the two rollers to dry naturally and the cleaning efficiency is not high.
A filament slurry equipment for knitting fabric production is designed, including a workbench, a return tank, a flush tank, a roller, a linkage gear, a flip mechanism, a brush mechanism and a blower. By controlling the roll horizontally downward by the flip mechanism, the brushing mechanism realizes effective brushing of the rollers, and blow-drying the cleaned rollers with a blower.
This equipment can effectively prevent slurry from dripping, shorten the roller cleaning time, improve cleaning efficiency, and reduce the time to wait for natural drying through the blow-drying function, further improving cleaning efficiency.
Smart Images

Figure CN222744591U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textiles, in particular to a filament sizing device for knitted fabric production. Background Art
[0002] The sizing machine is to pass the warp yarns with sizing liquid through a pair of cylindrical squeezing rollers, thereby squeezing the sizing liquid out of the warp yarns with the help of the squeezing effect of the squeezing rollers to complete the sizing. In the prior art, when the squeezing rollers of the sizing machine are not in use, sizing liquid will adhere to them. If they are not cleaned in time, it will increase the difficulty of cleaning and affect normal use. At present, most of them are cleaned manually. However, manual cleaning is time-consuming and laborious, difficult to clean, untimely and inefficient.
[0003] In response to the above problem, a Chinese patent announcement with announcement number CN213267050U discloses a filament sizing machine for knitted fabric production, the technical highlights of which are: it includes: a bracket; a mounting plate, the mounting plate is fixedly mounted on the top of the bracket; a reflow groove, the reflow groove is opened on the top of the mounting plate; two mounting grooves, the two mounting grooves are symmetrically opened on the top of the mounting plate; a threaded rod, the threaded rod is rotatably mounted in the mounting groove, and one end of the threaded rod extends out of the mounting groove; a connecting block, the connecting block is threadedly mounted on the threaded rod; a sliding frame, the sliding frame is fixedly mounted on the two connecting blocks; two rollers, the two rollers are rotatably mounted on the sliding frame; two fixed plates, the two fixed plates are fixedly mounted on the mounting plate.
[0004] In actual operation, it was found that the above scheme still has at least the following defects: during the cleaning process, the slurry cleaned by the upper roller will drip onto the lower roller, increasing the time for cleaning the rollers, and after cleaning, water droplets attached to the surface of the upper roller will also drip onto the lower roller, making the time waiting for the two rollers to dry naturally longer and the cleaning efficiency low. For this reason, we propose a filament sizing equipment for knitted fabric production to solve the above problems. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the utility model provides a filament sizing equipment for knitted fabric production, which solves the problem that during the cleaning process, the slurry cleaned by the upper roller will drip onto the lower roller, thereby increasing the cleaning time of the rollers. After cleaning, water droplets attached to the surface of the upper roller will also drip onto the lower roller, resulting in a long time waiting for the two rollers to dry naturally and low cleaning efficiency.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a filament sizing device for knitted fabric production, comprising a workbench, a reflow groove is provided on the top of the workbench, a flushing groove is provided on the top of the workbench and is located on the right side of the reflow groove, a rotating shaft is rotatably installed in the flushing groove, a rotating block is fixedly installed on the rotating shaft, a mounting groove is provided on the rotating block, two round rods are rotatably installed in the mounting groove, rollers are fixedly installed on the two round rods, the front ends of the two round rods extend to the outside of the rotating block and are fixedly installed with linkage gears, the two linkage gears are meshed, an L-shaped plate is fixedly installed on the front side of the rotating block, a protective box is fixedly installed on the L-shaped plate, a driving motor is fixedly installed in the protective box, the output shaft end of the driving motor extends to the outside of the protective box and is fixedly connected to a round rod, and the workbench is provided with a flipping mechanism for controlling the rotation of the two rollers, a brushing mechanism for cleaning the two rollers, and a telescopic mechanism for controlling the movement of the brushing mechanism.
[0009] Preferably, the flipping mechanism includes a first motor, a driving gear and a driven gear. A mounting hole is opened on the front side of the workbench. The first motor is fixedly installed in the mounting hole. The driving gear is fixedly sleeved on the output shaft end of the first motor. The driven gear is fixedly sleeved on the front end of the rotating shaft and meshes with the driving gear.
[0010] Preferably, the telescopic mechanism includes a positioning plate, two electric push rods and two vertical plates. The positioning plate is fixedly mounted on the top of the workbench, the two electric push rods are fixedly mounted on the left side of the positioning plate and are symmetrically distributed, and the two vertical plates are respectively fixedly mounted on the output shaft ends of the two electric push rods.
[0011] Preferably, the brushing mechanism includes a screw, a moving block, a guide rod, a brush plate, two water outlet pipes and a second motor. The screw is rotatably mounted on the two vertical plates, the moving block is threadedly mounted on the screw, the guide rod is fixedly mounted on one side of the two vertical plates close to each other, the moving block is slidably mounted on the guide rod, the brush plate is fixedly mounted on the bottom of the moving block, the two water outlet pipes are both fixedly mounted on the brush plate, the second motor is fixedly mounted on the vertical plate on the rear side, and the output shaft end of the second motor is fixedly connected to the screw.
[0012] Preferably, the top of the workbench is provided with two symmetrically distributed guide grooves, guide blocks are slidably installed in the two guide grooves, and the tops of the two guide blocks are fixedly connected to the two vertical plates respectively.
[0013] Preferably, a blower is fixedly installed on the rear side of the workbench, a duct is fixedly installed on the air outlet of the blower, an air outlet pipe is fixedly installed on the top of the workbench, and one end of the duct away from the blower is fixedly connected to the air outlet pipe.
[0014] Preferably, a first limit block located on the left side of the rotating block is fixedly installed on the top of the workbench, a second limit block is fixedly installed on the rear inner wall of the flushing tank, and an inclined guide plate is fixedly installed in the installation tank.
[0015] Preferably, the bottom of the flushing trough is an inclined structure, and a drain pipe is fixedly installed at the bottom of the flushing trough.
[0016] (III) Beneficial effects
[0017] The utility model provides a filament sizing device for knitted fabric production, which has the following beneficial effects:
[0018] (1) This filament sizing equipment for knitted fabric production can control the two rollers to be laid down horizontally by utilizing a turning mechanism composed of a first motor, a driving gear and a driven gear, thereby avoiding repeated brushing of the rollers, saving time and improving cleaning efficiency.
[0019] (2) This filament sizing equipment for knitted fabric production can control the brush plate to move above two rollers and control the brush plate to brush the two rollers back and forth by utilizing the combined action of a positioning plate, two electric push rods, two vertical plates, a screw, a moving block, a guide rod, a brush plate, two water outlet pipes and a second motor, thereby improving the cleaning quality.
[0020] (3) The filament sizing equipment used for knitted fabric production can dry the roller after cleaning by utilizing the combined effect of the blower, the duct and the air outlet pipe, thereby saving the time of waiting for natural drying and further improving the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 ;
[0022] Figure 2 It is a schematic diagram of the cross-sectional structure of the main view of the utility model;
[0023] Figure 3 for Figure 2 A magnified schematic diagram of part A;
[0024] Figure 4 The utility model is schematically shown in the three-dimensional structure Figure 2 .
[0025] In the figure: 1. workbench; 2. reflux trough; 3. flushing trough; 4. rotating shaft; 5. rotating block; 6. mounting groove; 7. round rod; 8. roller; 9. linkage gear; 10. L-shaped plate; 11. protection box; 12. mounting hole; 13. first motor; 14. driving gear; 15. driven gear; 16. positioning plate; 17. electric push rod; 18. vertical plate; 19. screw; 20. moving block; 21. guide rod; 22. brush plate; 23. water outlet pipe; 24. second motor; 25. guide groove; 26. guide block; 27. blower; 28. conduit; 29. air outlet pipe; 30. first limit block; 31. second limit block; 32. guide plate; 33. drain pipe. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] like Figure 1-4 As shown, the utility model provides a technical solution: a filament sizing device for knitted fabric production, comprising a workbench 1, a reflux groove 2 is provided on the top of the workbench 1, a flushing groove 3 is provided on the top of the workbench 1 and is located on the right side of the reflux groove 2, the bottom of the flushing groove 3 is an inclined structure, a drain pipe 33 is fixedly installed at the bottom of the flushing groove 3, a rotating shaft 4 is rotatably installed in the flushing groove 3, a rotating block 5 is fixedly installed on the rotating shaft 4, a mounting groove 6 is provided on the rotating block 5, two round rods 7 are rotatably installed in the mounting groove 6, rollers 8 are fixedly installed on the two round rods 7, the front ends of the two round rods 7 extend outside the rotating block 5 and are fixedly installed with linkage gears 9, and the two The interlocking gears 9 are meshed with each other. By utilizing the meshing rotation of the two interlocking gears 9, the two rollers 8 can be controlled to rotate in opposite directions at the same speed. An L-shaped plate 10 is fixedly installed on the front side of the rotating block 5. A protective box 11 is fixedly installed on the L-shaped plate 10. A driving motor is fixedly installed in the protective box 11. The output shaft end of the driving motor extends to the outside of the protective box 11 and is fixedly connected to a round rod 7. By controlling the operation of the driving motor, the two rollers 8 can be driven to rotate, thereby facilitating the brushing of the two rollers 8. The workbench 1 is provided with a flipping mechanism for controlling the rotation of the two rollers 8, a brushing mechanism for cleaning the two rollers 8, and a telescopic mechanism for controlling the movement of the brushing mechanism.
[0028] In this embodiment, a first limit block 30 located on the left side of the rotating block 5 is fixedly installed on the top of the above-mentioned workbench 1, a second limit block 31 is fixedly installed on the inner wall of the rear side of the flushing groove 3, and an inclined guide plate 32 is fixedly installed in the installation groove 6. Two symmetrically distributed guide grooves 25 are provided on the top of the workbench 1, and guide blocks 26 are slidably installed in the two guide grooves 25. The tops of the two guide blocks 26 are respectively fixedly connected to the two vertical plates 18. By utilizing the combined action of the two guide grooves 25 and the two guide blocks 26, the movement of the two vertical plates 18 can be supported and reinforced. A blower 27 is fixedly installed on the rear side of the workbench 1, and a duct 28 is fixedly installed at the air outlet of the blower 27. An air outlet pipe 29 is fixedly installed on the top of the workbench 1, and the end of the duct 28 away from the blower 27 is fixedly connected to the air outlet pipe 29. It should be noted that a plurality of evenly distributed air outlets are provided on the air outlet pipe 29 to facilitate drying the two rollers 8.
[0029] In this embodiment, the above-mentioned flipping mechanism includes a first motor 13, a driving gear 14 and a driven gear 15. A mounting hole 12 is opened on the front side of the workbench 1, and the first motor 13 is fixedly installed in the mounting hole 12. It should be noted that the first motor 13 is a forward and reverse motor. The first motor 13 is used to drive the driving gear 14 to rotate. The driving gear 14 is fixedly sleeved on the output shaft end of the first motor 13, and the driven gear 15 is fixedly sleeved on the front end of the rotating shaft 4 and meshed with the driving gear 14. By utilizing the meshing rotation of the driven gear 15 and the driving gear 14, the rotating shaft 4 can be controlled to rotate.
[0030] In this embodiment, the telescopic mechanism includes a positioning plate 16, two electric push rods 17 and two vertical plates 18. The positioning plate 16 is fixedly mounted on the top of the workbench 1. The two electric push rods 17 are fixedly mounted on the left side of the positioning plate 16 and are symmetrically distributed. The two vertical plates 18 are respectively fixedly mounted on the output shaft ends of the two electric push rods 17. The brushing mechanism includes a screw 19, a moving block 20, a guide rod 21, a brush plate 22, two water outlet pipes 23 and a second motor 24. The screw 19 is rotatably mounted on the two vertical plates 18, and the moving block 20 is threadedly mounted on the screw 19. The guide rod 21 is fixedly mounted on one side where the two vertical plates 18 are close to each other, the moving block 20 is slidably mounted on the guide rod 21, the brush plate 22 is fixedly mounted on the bottom of the moving block 20, and the two water outlet pipes 23 are fixedly mounted on the brush plate 22. It should be noted that the ends of the two water outlet pipes 23 away from the brush plate 22 are fixedly connected to the water tank, which is convenient for flushing the two rollers 8. The second motor 24 is fixedly mounted on the vertical plate 18 on the rear side, and the output shaft end of the second motor 24 is fixedly connected to the screw 19. It should be noted that the second motor 24 is a forward and reverse motor.
[0031] In this example, a control switch is fixedly installed on the workbench 1. The control switch, the drive motor, the first motor 13, the two electric push rods 17, the second motor 24, and the blower 27 are electrically connected to the power line in sequence through wires. The control switch can control the operation and shutdown of the drive motor, the first motor 13, the two electric push rods 17, the second motor 24, and the blower 27 respectively.
[0032] The two rollers 8 are controlled to rotate by the driving motor, and the brush plate 22 is moved to the top of the two rollers 8, and the brush plate 22 is controlled to brush the two rollers 8 back and forth, thereby improving the cleaning quality. The rollers 8 after cleaning can also be blown dry, saving the time of waiting for natural drying, and further improving the cleaning efficiency. When in use, the first motor 13 is controlled to rotate forward, and the first motor 13 drives the driving gear 14 to rotate. By utilizing the meshing rotation of the driving gear 14 and the driven gear 15, the rotating shaft 4 and the rotating block 5 are controlled to be horizontally tilted, and the rotating block 5 is horizontally supported by the second limit block 31, and the driving motor is controlled to run, and the driving motor drives the round rod 7 to rotate. By utilizing the meshing rotation of the two linkage gears 9, the two rollers 8 are controlled to rotate, thereby facilitating the brushing of the two rollers 8, and controlling the two electric push rods 17 to extend. The two electric push rods 17 push the two The vertical plate 18 moves to the left, driving the brush plate 22 to move to the top of the two rollers 8, shutting down the two electric push rods 17, controlling the second motor 24 to rotate forward, the second motor 24 drives the screw 19 to rotate, the screw 19 controls the moving block 20 and the brush plate 22 to slide forward, brushing the two rotating rollers 8, and at the same time controlling the two water outlet pipes 23 to discharge water, flushing the two rotating rollers 8, when the brush plate 22 moves forward and hits the vertical plate 18, controlling the second motor 24 to reverse, so that the brush plate 22 Slide backward and brush the two rotating rollers 8 again, repeat the above operation, brush the two rollers 8 back and forth, which greatly speeds up the cleaning efficiency and improves the cleaning quality. After cleaning, turn off the second motor 24, control the two electric push rods 17 to retract, control the blower 27 to run, and the blower 27 draws external air, compresses it and transports it to the air outlet pipe 29, and blows the two rotating rollers 8 dry through multiple air outlets, which greatly reduces the time waiting for natural drying and further improves the cleaning efficiency.
[0033] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope recorded in the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A filament sizing device for knitted fabric production, characterized in that: The invention comprises a workbench (1), wherein a reflow groove (2) is provided on the top of the workbench (1), a flushing groove (3) is provided on the top of the workbench (1) and is located on the right side of the reflow groove (2), a rotating shaft (4) is rotatably installed in the flushing groove (3), a rotating block (5) is fixedly installed on the rotating shaft (4), a mounting groove (6) is provided on the rotating block (5), two round rods (7) are rotatably installed in the mounting groove (6), rollers (8) are fixedly installed on the two round rods (7), and the front ends of the two round rods (7) extend outside the rotating block (5) and are A linkage gear (9) is fixedly installed, and the two linkage gears (9) are meshed with each other. An L-shaped plate (10) is fixedly installed on the front side of the rotating block (5), and a protection box (11) is fixedly installed on the L-shaped plate (10). A driving motor is fixedly installed in the protection box (11), and the output shaft end of the driving motor extends outside the protection box (11) and is fixedly connected to a round rod (7). The workbench (1) is provided with a turning mechanism for controlling the rotation of two rollers (8), a brushing mechanism for cleaning the two rollers (8), and a telescopic mechanism for controlling the movement of the brushing mechanism.
2. A filament sizing device for knitted fabric production according to claim 1, characterized in that: The turning mechanism comprises a first motor (13), a driving gear (14) and a driven gear (15); a mounting hole (12) is provided on the front side of the workbench (1); the first motor (13) is fixedly mounted in the mounting hole (12); the driving gear (14) is fixedly sleeved on the output shaft end of the first motor (13); and the driven gear (15) is fixedly sleeved on the front end of the rotating shaft (4) and meshes with the driving gear (14).
3. The filament sizing device for knitted fabric production according to claim 1, characterized in that: The telescopic mechanism comprises a positioning plate (16), two electric push rods (17) and two vertical plates (18); the positioning plate (16) is fixedly mounted on the top of the workbench (1); the two electric push rods (17) are fixedly mounted on the left side of the positioning plate (16) and are symmetrically distributed; and the two vertical plates (18) are respectively fixedly mounted on the output shaft ends of the two electric push rods (17).
4. The filament sizing device for knitted fabric production according to claim 3, characterized in that: The brushing mechanism comprises a screw rod (19), a moving block (20), a guide rod (21), a brush plate (22), two water outlet pipes (23) and a second motor (24); the screw rod (19) is rotatably mounted on the two vertical plates (18); the moving block (20) is threadedly mounted on the screw rod (19); the guide rod (21) is fixedly mounted on a side of the two vertical plates (18) close to each other; the moving block (20) is slidably mounted on the guide rod (21); the brush plate (22) is fixedly mounted on the bottom of the moving block (20); the two water outlet pipes (23) are both fixedly mounted on the brush plate (22); the second motor (24) is fixedly mounted on the vertical plate (18) at the rear side; and the output shaft end of the second motor (24) is fixedly connected to the screw rod (19).
5. The filament sizing device for knitted fabric production according to claim 4, characterized in that: The top of the workbench (1) is provided with two symmetrically distributed guide grooves (25), and guide blocks (26) are slidably installed in the two guide grooves (25), and the tops of the two guide blocks (26) are fixedly connected to the two vertical plates (18) respectively.
6. The filament sizing device for knitted fabric production according to claim 1, characterized in that: A blower (27) is fixedly mounted on the rear side of the workbench (1), a duct (28) is fixedly mounted on the air outlet of the blower (27), an air outlet pipe (29) is fixedly mounted on the top of the workbench (1), and one end of the duct (28) away from the blower (27) is fixedly connected to the air outlet pipe (29).
7. The filament sizing device for knitted fabric production according to claim 1, characterized in that: A first limit block (30) located on the left side of the rotating block (5) is fixedly installed on the top of the workbench (1), a second limit block (31) is fixedly installed on the rear inner wall of the flushing tank (3), and an inclined guide plate (32) is fixedly installed in the installation groove (6).
8. The filament sizing device for knitted fabric production according to claim 1, characterized in that: The bottom of the flushing trough (3) is of an inclined structure, and a drainage pipe (33) is fixedly installed at the bottom of the flushing trough (3).
Citation Information
Patent Citations
Filament sizing machine for producing knitted fabric
CN213267050U