Cotton textile dyeing device

By designing a cotton textile dyeing device including a servo motor, a drive roller and a movable plate, the problem of difficulty in realizing the reciprocating scraping of the textile fabric surface in the existing device is solved, the dyeing liquid is fully soaked and dyeing uniform, and the dyeing liquid is reduced.

CN222744600UActive Publication Date: 2025-04-11GUANGZHOU SANJUNJIA TEXTILE SYNTHETIC MATERIAL FACTORY CO LTD
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Patent Information

Application Number
CN202421706054.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-04-11
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing cotton textile dyeing devices are difficult to achieve reciprocating scraping of the surface of the textile fabric, resulting in the dyeing liquid being difficult to soak, insufficient dyeing, and uneven concentration of the dyeing liquid, which affects the dyeing uniformity and has a large loss.

Method used

A cotton textile dyeing device including a dyeing liquid tank, a servo motor, a drive roller and a rotating roller are designed. The drive roller is driven to rotate through the servo motor, and the rotating roller supports the textile fabric, and the surface of the textile fabric is scraped back and forth through the movable plate to ensure that the dye liquid is fully soaked. At the same time, the gears and stirring rollers are driven by the rack to stir the dye liquid in the dye liquid tank to keep the dye liquid concentration even.

Benefits of technology

The dye liquid is better soaked in textile fabrics, dyeing more fully, enhancing dye uniformity, and effectively reducing the loss of dye liquid.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of dyeing, in particular to a cotton textile dyeing device. According to an existing cotton textile dyeing device, textile cloth is inconveniently soaked by dye liquor, so that the textile cloth is not sufficiently dyed, the dyeing uniformity of the textile is not favorably guaranteed, and the loss of the dye liquor is large. A cotton textile dyeing device comprises a dye liquor box, a servo motor, a driving roller and the like. One side of the dye liquor box is fixedly connected with a servo motor, the upper part of the dye liquor box is rotatably connected with a pair of driving rollers, and an output shaft of the servo motor is fixedly connected with one of the driving rollers. The driving roller drives the rotating disc and the fixing rod to rotate together, the fixing rod pushes the linear groove rod to move, the movable frame and the movable plate move along with the linear groove rod, the movable plate scrapes the surface of the textile cloth in a reciprocating mode, the textile cloth can be better soaked by dye liquor, and the textile cloth is more fully dyed.
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Description

Technical Field

[0001] The utility model relates to the field of dyeing, in particular to a cotton textile dyeing device. Background Art

[0002] Clothes are an indispensable necessity in people's lives. Cotton fibers are processed into cotton threads, which are then woven into textiles and then cut and sewn into clothes. Textiles woven from cotton threads are usually white. In order to improve the beauty of the clothes, dyes of various colors are usually used during production and processing to dye the textiles, so that the clothes can have bright and beautiful colors.

[0003] The existing cotton textile dyeing device is difficult to scrape back and forth on the surface of the textile cloth, which is not conducive to better penetration of the dye liquid into the textile cloth, which may cause the textile cloth to be insufficiently dyed. In addition, the dye liquid is easily unevenly concentrated when it is left stationary in the dye liquid box for a long time, which is not conducive to ensuring the uniformity of textile dyeing. Excess dye liquid may remain on the textile cloth, and the loss of dye liquid is large. Utility Model Content

[0004] In order to overcome the shortcomings of the above-mentioned background technology, a cotton textile dyeing device is provided to facilitate the dye solution to better penetrate the textile cloth, so that the textile cloth is more fully dyed, which is beneficial to enhance the uniformity of textile dyeing and effectively reduce the loss of dye solution.

[0005] A cotton textile dyeing device comprises a dye liquid box, a servo motor, a driving roller and a rotating roller. The servo motor is fixedly connected to one side of the dye liquid box, a pair of driving rollers are rotatably connected to the upper part of the dye liquid box, the output shaft of the servo motor is fixedly connected to one of the driving rollers, the upper and lower parts of the inner wall of the dye liquid box are both rotatably connected to two rotating rollers, four rotating rollers are located between the two driving rollers, the rotating rollers at the upper and lower parts of the dye liquid box are symmetrically arranged, and textile cloths are wound around the driving rollers and the rotating rollers.

[0006] More preferably, it also includes a rotating disk, a fixed rod, a limit block, a movable frame, a slotted rod and a movable plate, wherein one end of one driving roller is fixedly connected to the rotating disk, a fixed rod is provided on the upper part of the rotating disk, a limit block is fixedly connected to the side wall of the dye liquid box, a movable frame is slidably connected to the limit block, one end of the movable frame is fixedly connected to the slotted rod, the slotted rod is slidably connected to the fixed rod, the other end of the movable frame is fixedly connected to a movable plate, the movable plate is slidably connected to the dye liquid box, a slide groove is provided in the middle of the movable plate, and the slide groove of the movable plate contacts the surface of the textile.

[0007] More preferably, it also includes a rack, a support frame, a stirring roller and a gear, wherein one end of the top of the movable plate is fixedly connected to the rack, the support frame is fixedly connected to the side of the inner wall of the dye liquid box away from the rack, the support frame and the dye liquid box are rotatably connected to the stirring roller, the stirring roller is installed with a gear, and the gear is meshed with the rack.

[0008] More preferably, the stirring roller is located above the movable plate, and the stirring roller is used to stir the dye in the dye box.

[0009] More preferably, a scraper plate is further included. The scraper plate is fixedly connected to the upper part of the inner wall of the dye liquid box, and the scraper plate is located on the inner wall of the dye liquid box close to the servo motor.

[0010] Compared with the prior art, the utility model has the following advantages:

[0011] The driving roller drives the rotating disk to rotate together with the fixed rod, the fixed rod pushes the slotted rod to move, and the movable frame and the movable plate move accordingly. The movable plate scrapes the surface of the textile cloth back and forth, which is conducive to better penetration of the dye liquid into the textile cloth, making the textile cloth more fully dyed.

[0012] The rack drives the gear and the stirring roller to rotate back and forth. The rotation of the stirring roller facilitates stirring the dye in the dye box, so that the concentration of the dye remains uniform, which is beneficial to enhancing the uniformity of dyeing of textiles.

[0013] The textile cloth soaked with dye moves to contact with the scraper plate, and the scraper plate scrapes off the excess dye on the textile cloth, effectively reducing the loss of dye. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the first three-dimensional structure of the utility model.

[0015] Figure 2 This is a schematic diagram of the second three-dimensional structure of the utility model.

[0016] Figure 3 This is a schematic diagram of a partially cutaway three-dimensional structure of the first type of the utility model.

[0017] Figure 4 It is a schematic diagram of a second partially cutaway three-dimensional structure of the utility model.

[0018] Figure 5 It is a partial three-dimensional structural schematic diagram of the utility model.

[0019] The markings of the components in the accompanying drawings are as follows: 1. dye liquid box, 2. servo motor, 3. drive roller, 4. rotating roller, 5. textile cloth, 6. rotating disk, 7. fixed rod, 8. limit block, 9. movable frame, 10. slotted rod, 11. movable plate, 12. rack, 13. support frame, 14. stirring roller, 15. gear, 16. scraper plate. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] Example 1

[0022] A cotton textile dyeing device, such as Figure 1 , Figure 2 and Figure 5 As shown, it includes a dye liquid box 1, a servo motor 2, a driving roller 3 and a rotating roller 4. The servo motor 2 is connected to one side of the dye liquid box 1 by bolts. The dye liquid box 1 is used to load dye. A pair of driving rollers 3 are rotatably connected to the upper part of the dye liquid box 1 through bearings. The output shaft of the servo motor 2 is fixedly connected to one of the driving rollers 3. The driving roller 3 is used to drive the textile cloth 5 to move. The upper and lower parts of the inner wall of the dye liquid box 1 are rotatably connected to two rotating rollers 4 through bearings. The four rotating rollers 4 are located between the two driving rollers 3. The rotating rollers 4 at the upper and lower parts of the dye liquid box 1 are symmetrically arranged. The rotating rollers 4 are used to support the movable textile cloth 5. The driving rollers 3 and the rotating rollers 4 are both wound with textile cloth 5.

[0023] First, the operator pours an appropriate amount of dye liquid into the dye liquid box 1, and the operator starts the servo motor 2. The output shaft of the servo motor 2 drives the driving roller 3 to rotate. The driving roller 3 rotates to drive the textile fabric 5 to move. The movement of the textile fabric 5 drives the rotating roller 4 to rotate. The rotating roller 4 supports the movable textile fabric 5. The textile fabric 5 passes through the rotating roller 4 at the lower part of the dye liquid box 1. The dye liquid soaks the textile fabric 5, thereby printing and dyeing the dye liquid on the textile fabric 5. After the textile fabric 5 is completely printed and dyed, the operator turns off the servo motor 2, the driving roller 3 stops rotating, and the textile fabric 5 stops moving accordingly. Then the operator removes the textile fabric 5.

[0024] Example 2

[0025] On the basis of Example 1, Figure 2 , Figure 3 and Figure 4As shown, it also includes a rotating disk 6, a fixed rod 7, a limit block 8, a movable frame 9, a slotted rod 10 and a movable plate 11, wherein one end of one driving roller 3 away from the servo motor 2 is fixedly connected to the rotating disk 6, a fixed rod 7 is provided on the upper part of the rotating disk 6, a limit block 8 is welded to the side wall of the dye liquid box 1, a movable frame 9 is slidably connected to the limit block 8, the limit block 8 is used to support the movable frame 9, one end of the movable frame 9 is fixedly connected to the slotted rod 10 by bolts, the slotted rod 10 is slidably connected to the fixed rod 7, the fixed rod 7 is used to drive the slotted rod 10 and the movable frame 9 to reciprocate horizontally, the other end of the movable frame 9 is fixedly connected to a movable plate 11, the movable plate 11 is slidably connected to the dye liquid box 1, a slide groove is opened in the middle of the movable plate 11, the slide groove of the movable plate 11 contacts the surface of the textile, and the movable plate 11 is used to scrape the surface of the textile cloth 5.

[0026] The driving roller 3 drives the rotating disk 6 and the fixed rod 7 to rotate together, and the fixed rod 7 pushes the slotted rod 10 to move back and forth horizontally, and the movable frame 9 and the movable plate 11 move back and forth horizontally accordingly. The movable plate 11 scrapes the surface of the textile cloth 5 back and forth, which is conducive to better penetration of the dye liquid into the textile cloth 5, so that the textile cloth 5 is dyed more fully.

[0027] Example 3

[0028] On the basis of Example 2, Figure 3 and Figure 4 As shown, it also includes a rack 12, a support frame 13, a stirring roller 14 and a gear 15. The rack 12 is fixedly connected to one end of the top of the movable plate 11, and the support frame 13 is fixedly connected to the side of the inner wall of the dye liquid box 1 away from the rack 12. The support frame 13 and the dye liquid box 1 are rotatably connected to the stirring roller 14 through a bearing. The stirring roller 14 is installed with a gear 15, which is meshed with the rack 12. The rack 12 is used to drive the gear 15 and the stirring roller 14 to rotate, and the stirring roller 14 is used to stir the dye in the dye liquid box 1.

[0029] A scraper plate 16 is also included. The scraper plate 16 is fixedly connected to the upper part of the inner wall of the dye liquid box 1 by bolts. The scraper plate 16 is located on the inner wall of the dye liquid box 1 close to the servo motor 2. The scraper plate 16 is used to scrape off excess dye on the textile cloth 5.

[0030] The liquid level of the dye is higher than the stirring roller 14, the movable plate 11 drives the rack 12 to move back and forth, the rack 12 drives the gear 15 to rotate back and forth with the stirring roller 14, and the rotation of the stirring roller 14 facilitates stirring the dye in the dye box 1, so that the dye concentration remains uniform, which is beneficial to enhancing the uniformity of textile dyeing.

[0031] The textile fabric 5 soaked in the dye liquid moves to contact the scraper plate 16, and the scraper plate 16 scrapes off the excess dye liquid on the textile fabric 5, thereby effectively reducing the loss of the dye liquid.

[0032] The technical principles of the embodiments of the present utility model are described above in combination with specific embodiments. These descriptions are only for explaining the principles of the embodiments of the present utility model, and cannot be interpreted in any way as limiting the protection scope of the embodiments of the present utility model. Based on the explanations here, technicians in this field can think of other specific implementation methods of the embodiments of the present utility model without creative work, and these methods will fall within the protection scope of the embodiments of the present utility model.

Claims

1. A cotton textile dyeing device, characterized in that it comprises A dye liquid box (1), a servo motor (2), a driving roller (3) and a rotating roller (4); the servo motor (2) is fixedly connected to one side of the dye liquid box (1); a pair of driving rollers (3) are rotatably connected to the upper part of the dye liquid box (1); an output shaft of the servo motor (2) is fixedly connected to one of the driving rollers (3); two rotating rollers (4) are rotatably connected to the upper and lower parts of the inner wall of the dye liquid box (1); the four rotating rollers (4) are located between the two driving rollers (3); the rotating rollers (4) at the upper and lower parts of the dye liquid box (1) are symmetrically arranged; and textile fabrics (5) are wound around the driving rollers (3) and the rotating rollers (4); It also comprises a rotating disk (6), a fixed rod (7), a limit block (8), a movable frame (9), a slotted rod (10) and a movable plate (11), wherein one end of a driving roller (3) is fixedly connected to the rotating disk (6), a fixed rod (7) is provided on the upper part of the rotating disk (6), a limit block (8) is fixedly connected to the side wall of the dye liquid box (1), a movable frame (9) is slidably connected to the limit block (8), one end of the movable frame (9) is fixedly connected to the slotted rod (10), the slotted rod (10) and the fixed rod (7) are slidably connected, the other end of the movable frame (9) is fixedly connected to the movable plate (11), the movable plate (11) is slidably connected to the dye liquid box (1), a sliding groove is provided in the middle of the movable plate (11), and the sliding groove of the movable plate (11) contacts the surface of the textile; The invention also comprises a rack (12), a support frame (13), a stirring roller (14) and a gear (15); the top end of the movable plate (11) is fixedly connected to the rack (12); the inner wall of the dye liquid box (1) is fixedly connected to the support frame (13) on the side away from the rack (12); the support frame (13) and the dye liquid box (1) are rotatably connected to the stirring roller (14); the stirring roller (14) is mounted with a gear (15), and the gear (15) is meshed with the rack (12).

2. A cotton textile dyeing device according to claim 1, characterized in that: The stirring roller (14) is located above the movable plate (11), and the stirring roller (14) is used to stir the dye liquid in the dye liquid box (1).

3. A cotton textile dyeing device according to claim 2, characterized in that: It also includes a scraper plate (16), which is fixedly connected to the upper part of the inner wall of the dye liquid box (1), and the scraper plate (16) is located on the inner wall of the dye liquid box (1) close to the servo motor (2).