All-cotton velveteen non-ironing dyeing device
By introducing multiple water washing and extrusion mechanisms into the dyeing device of cotton velvet textiles, the problem of waste of fuzz debris and dyes is solved, and an efficient and convenient dyeing process is achieved.
Patent Information
- Application Number
- CN202421615483.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-09
AI Technical Summary
During the dyeing process of cotton velvet textiles, dense velvets make it difficult to soak the dye, causing dye waste and pollution. At the same time, velvet debris affects the coloring effect and is inconvenient to use.
A cotton velvet-free dyeing device is designed, including multiple water washing mechanisms and extrusion mechanisms. The fuzz debris and excess dye are removed by water washing. The extrusion mechanism further removes moisture and dyes, and improves dyeing efficiency.
It effectively reduces dye waste and pollution, improves the coloring effect, and makes the dyeing process of cotton velvet textiles more efficient and convenient.
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Figure CN222744606U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cloth processing, in particular to a non-ironing dyeing device for all-cotton velvet. Background Art
[0002] Velvet is woven with pile tissue and then cut and trimmed. The surface has dense, flat, erect and shiny pile, so it is called velvet. The warp and weft yarns of velvet are all made of high-quality cotton yarn. Velvet has full and smooth pile, thick texture, soft hand feel, soft luster, wear resistance and durability, good warmth retention, elasticity and wrinkle resistance. According to the different pile yarns, it is divided into warp velvet and weft velvet. When washing velvet, it is not advisable to rub it hard to avoid affecting the fullness and flatness of the pile. When processing pure cotton velvet, it needs to be dyed.
[0003] At present, in the process of dyeing and processing pure cotton velvet textiles, since the surface of pure cotton velvet textiles has dense fluff, in order to allow the dye to penetrate the textiles, the textiles are mostly colored by immersion dyeing. The dense fluff has good water absorption. After immersion dyeing, a large amount of excess dye is still adsorbed in the textiles, which not only causes certain waste, but also causes pollution during other processing steps, which has certain inconveniences in use. At the same time, after the pure cotton velvet textiles are cut, a large amount of fluff debris will remain inside. If they are directly colored, the fluff debris will affect the coloring effect, which has certain inconveniences in use. Utility Model Content
[0004] The utility model provides a cotton velvet free-ironing dyeing device to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A cotton velvet wrinkle-free dyeing device comprises a processing tank, one end of the processing tank is fixedly connected to a cotton velvet textile cloth placing mechanism, the top of the processing tank is fixedly connected to a guiding mechanism at one end close to the cotton velvet textile cloth placing mechanism, one end of the inner cavity of the processing tank is provided with a first washing mechanism, the top of the processing tank is fixedly connected to a squeezing mechanism, one end of the inner cavity of the processing tank and located on a side of the first washing mechanism is provided with a dyeing mechanism, a side of the dyeing mechanism away from the first washing mechanism is provided with a first drying mechanism, a side of the first drying mechanism is provided with a second washing mechanism, a side of the second washing mechanism is provided with a second drying mechanism, and an end of the processing tank away from the cotton velvet textile cloth placing mechanism is fixedly connected to a cotton velvet textile winding mechanism.
[0007] A further improvement of the technical solution of the utility model is that the cotton velvet textile cloth placing mechanism includes a first fixed plate, one side of the first fixed plate is fixedly connected to one end of the processing groove, one side of the first fixed plate is fixedly connected to a first motor, and a cloth placing roller is inserted into the surface of the first motor shaft.
[0008] A further improvement of the technical solution of the utility model is that the guide mechanism includes a second fixed plate, the bottom of the second fixed plate is fixedly connected to the top of the processing groove, one side of the upper end of the second fixed plate is rotatably connected to the first guide roller, and the guide mechanism is provided with three groups.
[0009] A further improvement of the technical solution of the utility model lies in that: the first washing mechanism includes a washing tank, which is arranged in the inner cavity of the processing tank near one end of the cotton velvet textile cloth placing mechanism, the lower end of the inner wall of the washing tank is fixedly connected with a water pipe, a water pump is arranged inside the water pipe, the upper end of the water pipe is fixedly connected with a flushing pipe, the two ends of the flushing pipe are fixedly connected to the inner wall of the washing tank, a through hole is opened at the bottom of the inner cavity of the flushing pipe, a drain outlet is arranged at the bottom of the inner cavity of the washing tank, and a second guide roller is rotatably connected to the inner wall of the washing tank and located below the flushing pipe.
[0010] A further improvement of the technical solution of the utility model is that the extrusion mechanism includes a third fixed plate, one side of the upper end of the third fixed plate is rotatably connected to a fixed roller, an adjusting roller is arranged below the fixed roller, both ends of the adjusting roller are threadedly connected to adjusting screws, the surface of the adjusting screws overlaps the surface of the third fixed plate, and one side of the third fixed plate is fixedly connected to a guide plate.
[0011] A further improvement of the technical solution of the utility model is that the dyeing mechanism includes a dyeing trough, which is arranged on one side of the washing trough, the inner wall of the dyeing trough is rotatably connected to a third guide roller, the bottom of the dyeing trough is fixedly connected to a second motor, the top of the second motor shaft is fixedly connected to a stirring rod, and a sewage pipe is arranged at the bottom of the inner cavity of the dyeing trough.
[0012] A further improvement of the technical solution of the utility model lies in that: the first drying mechanism includes a drying trough, the drying trough is arranged in the middle of the inner cavity of the processing trough, the inner wall of the drying trough is rotatably connected to a fourth guide roller, the front of the drying trough is fixedly connected to a mounting box, one side of the mounting box is fixedly connected to an electric heater, one side of the electric heater is fixedly connected to an electric heating wire, the other end of the electric heating wire is fixedly connected to the inner wall of the mounting box, the bottom of the inner cavity of the mounting box is fixedly connected to an air supply pipe, one end of the air supply pipe is fixedly connected to a blower, one side of the blower is fixedly connected to the surface of the processing trough, and the interior of the mounting box is connected to the interior of the drying trough.
[0013] Further improvements of the technical solution of the utility model are that the structure of the second washing mechanism is the same as that of the first washing mechanism, the structure of the second drying mechanism is the same as that of the first drying mechanism, the extrusion mechanism is provided with three groups, and the structure of the cotton velvet textile winding mechanism is the same as that of the cotton velvet textile placing mechanism.
[0014] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0015] The utility model provides a pure cotton velvet non-ironing dyeing device. Through the arrangement of a first washing mechanism and a second washing mechanism, the pure cotton velvet textile is washed before dyeing and after color fixing, thereby reducing fluff debris and impurities in the pure cotton velvet textile before dyeing and removing excess dye in the pure cotton velvet textile after color fixing. Meanwhile, the arrangement of three groups of squeezing mechanisms can squeeze the pure cotton velvet textile after the first washing, after dyeing and after the second washing, thereby removing excess dye and water in the pure cotton velvet textile by pressure, thereby making the textile more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0017] Figure 2 It is a side structural schematic diagram of the utility model;
[0018] Figure 3 It is a schematic diagram of the exploded structure of the utility model;
[0019] Figure 4 It is a schematic diagram of the top view structure of the utility model;
[0020] Figure 5 This is a schematic diagram of the structure of the first drying mechanism of the utility model;
[0021] Figure 6 This is a schematic diagram of the extrusion mechanism structure of the utility model;
[0022] Figure 7 It is a cross-sectional structural schematic diagram of the utility model.
[0023] In the figure: 1, processing tank; 2, cotton velvet textile material placing mechanism; 21, first fixed plate; 22, first motor; 23, placing roller; 3, guide mechanism; 31, second fixed plate; 32, first guide roller; 4, first washing mechanism; 41, washing tank; 42, water pipe; 43, water pump; 44, flushing pipe; 45, second guide roller; 5, squeezing mechanism; 51, third fixed plate; 52, fixed roller; 53, adjusting roller; 54, Adjusting screw; 55, guide plate; 6, dyeing mechanism; 61, dyeing tank; 62, third guide roller; 63, second motor; 64, stirring rod; 65, drain pipe; 7, first drying mechanism; 71, drying tank; 72, fourth guide roller; 73, installation box; 74, electric heater; 75, electric heating wire; 76, air duct; 77, blower; 8, second washing mechanism; 9, second drying mechanism; 10, cotton velvet textile winding mechanism. DETAILED DESCRIPTION
[0024] The present invention is further described in detail below in conjunction with the embodiments:
[0025] Example 1
[0026] like Figure 1-7 As shown, the utility model provides a cotton velvet free-ironing dyeing device, comprising a processing tank 1, characterized in that: one end of the processing tank 1 is fixedly connected to a cotton velvet textile cloth placing mechanism 2, the top of the processing tank 1 close to the cotton velvet textile cloth placing mechanism 2 is fixedly connected to a guiding mechanism 3, one end of the inner cavity of the processing tank 1 is provided with a first washing mechanism 4, the top of the processing tank 1 is fixedly connected with an extrusion mechanism 5, one end of the inner cavity of the processing tank 1 and located on one side of the first washing mechanism 4 is provided with a dyeing mechanism 6, the side of the dyeing mechanism 6 away from the first washing mechanism 4 is provided with a first drying mechanism 7, one side of the first drying mechanism 7 is provided with a second washing mechanism 8, and the second washing mechanism 9 is provided with a second drying mechanism 9. A second drying mechanism 9 is arranged on one side of the mechanism 8, and an end of the processing tank 1 away from the cotton velvet textile cloth placing mechanism 2 is fixedly connected to a cotton velvet textile winding mechanism 10, and the cotton velvet textile cloth placing mechanism 2 comprises a first fixed plate 21, and one side of the first fixed plate 21 is fixedly connected to one end of the processing tank 1, and one side of the first fixed plate 21 is fixedly connected to a first motor 22, and a cloth placing roller 23 is plugged into the surface of the rotating shaft of the first motor 22, and the guide mechanism 3 comprises a second fixed plate 31, and the bottom of the second fixed plate 31 is fixedly connected to the top of the processing tank 1, and one side of the upper end of the second fixed plate 31 is rotatably connected to the first guide roller 32, and the guide mechanism 3 is provided with three groups.
[0027] In this embodiment, during dyeing, the first motor 22 drives the cloth feeding roller 23 to rotate, and the material is discharged during dyeing. The dyed cotton velvet textile is collected by the cotton velvet textile winding mechanism 10. During dyeing, the cotton velvet textile is guided by the first guide roller 32 and the second guide roller 45 at the top of the guide mechanism 3 to enter the washing tank 41. At the same time, under the action of the water pump 43, the water in the washing tank 41 enters the flushing pipe 44 along the water pipe 42, and is sprayed onto the surface of the cotton velvet textile from the through hole at the bottom of the inner cavity of the flushing pipe 44 to flush it and remove the fluff debris in the velvet.
[0028] Example 2
[0029] like Figure 1-7 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the first washing mechanism 4 includes a washing tank 41, the washing tank 41 is arranged at one end of the inner cavity of the processing tank 1 close to the cotton velvet textile placing mechanism 2, the lower end of the inner wall of the washing tank 41 is fixedly connected with a water pipe 42, a water pump 43 is arranged inside the water pipe 42, the upper end of the water pipe 42 is fixedly connected with a flushing pipe 44, both ends of the flushing pipe 44 are fixedly connected to the inner wall of the washing tank 41, a through hole is opened at the bottom of the inner cavity of the flushing pipe 44, a drain port 46 is arranged at the bottom of the inner cavity of the washing tank 41, the inner wall of the washing tank 41 and located below the flushing pipe 44 is rotatably connected with a second guide roller 45, and the extrusion mechanism 5 It includes a third fixed plate 51, one side of the upper end of the third fixed plate 51 is rotatably connected to a fixed roller 52, an adjusting roller 53 is arranged below the fixed roller 52, both ends of the adjusting roller 53 are threadedly connected to adjusting screws 54, the surface of the adjusting screws 54 overlaps the surface of the third fixed plate 51, and one side of the third fixed plate 51 is fixedly connected to a guide plate 55, the dyeing mechanism 6 includes a dyeing trough 61, the dyeing trough 61 is arranged on one side of the washing trough 41, the inner wall of the dyeing trough 61 is rotatably connected to the third guide roller 62, the bottom of the dyeing trough 61 is fixedly connected to a second motor 63, the top of the rotating shaft of the second motor 63 is fixedly connected to a stirring rod 64, and the bottom of the inner cavity of the dyeing trough 61 is provided with a sewage pipe 65.
[0030] In this embodiment, the pure cotton velvet enters between the fixed roller 52 and the adjusting roller 53, and the excess water in the pure cotton velvet textile is squeezed out under the squeezing action of the adjusting roller 53 and the fixed roller 52. At the same time, the height of the adjusting roller 53 can be adjusted by loosening the adjusting screw 54, so as to adjust the distance between the adjusting roller 53 and the fixed roller 52 so that it can adapt to pure cotton velvet textiles of different thicknesses. At the same time, the setting of the guide plate 55 can guide the squeezed water and return it to the washing tank 41. Under the action of the second motor 63, the stirring rod 64 is rotated to mix the water, pigment and non-ironing auxiliary agent added to the dyeing tank 61 evenly. When the full velvet textile enters the dyeing tank 61 under the action of the third guide roller 62, the pure cotton velvet textile is dyed. After the dyeing is completed, the excess dye in the full velvet textile is squeezed out again by the squeezing mechanism 5, and then enters the drying tank 71 for drying.
[0031] Example 3
[0032] like Figure 1-7 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the first drying mechanism 7 includes a drying tank 71, the drying tank 71 is arranged in the middle of the inner cavity of the processing tank 1, the inner wall of the drying tank 71 is rotatably connected to the fourth guide roller 72, the front of the drying tank 71 is fixedly connected to the installation box 73, one side of the installation box 73 is fixedly connected to an electric heater 74, one side of the electric heater 74 is fixedly connected to an electric heating wire 75, the other end of the electric heating wire 75 is fixedly connected to the inner wall of the installation box 73, the bottom of the inner cavity of the installation box 73 is fixedly connected to an air duct 76, one end of the air duct 76 is fixedly connected to a blower 77, one side of the blower 77 is fixedly connected to the surface of the processing tank 1, the interior of the installation box 73 is connected to the interior of the drying tank 71, the structure of the second washing mechanism 8 is the same as that of the first washing mechanism 4, the structure of the second drying mechanism 9 is the same as that of the first drying mechanism 7, the extrusion mechanism 5 is provided with three groups, and the structure of the cotton velvet textile winding mechanism 10 is the same as that of the cotton velvet textile cloth placing mechanism 2.
[0033] In this embodiment, during the drying process, the electric heating wire 75 is heated by the electric heater 74. When the blower 77 inputs the outside air into the installation box 73 along the air duct 76, the air is heated. When the air enters the drying tank 71 and contacts the all-cotton velvet textile, the drying effect is better. At the same time, the setting of multiple fourth guide rollers 72 allows the all-cotton velvet textile to circulate in the drying tank 71, increasing the time the all-cotton velvet textile stays in the drying tank 71, making it more convenient to use. After drying and fixing the color, the all-cotton velvet textile is washed for the second time by the second washing mechanism 8. After removing the excess dye on the surface of the all-cotton velvet textile, it is dried again by the second drying mechanism 9.
[0034] The working principle of the all-cotton velvet free-ironing dyeing device is described in detail below.
[0035] like Figure 1-7 As shown, during dyeing, the first motor 22 drives the cloth feeding roller 23 to rotate, and the material is discharged during dyeing. The dyed cotton velvet textile is collected by the cotton velvet textile winding mechanism 10. During dyeing, the cotton velvet textile is guided by the first guide roller 32 and the second guide roller 45 at the top of the guide mechanism 3 to enter the washing tank 41. At the same time, under the action of the water pump 43, the water in the washing tank 41 enters the flushing pipe 44 along the water pipe 42, and is sprayed from the through hole at the bottom of the inner cavity of the flushing pipe 44 to the cotton velvet textile. The surface of the velvet textile is rinsed to remove the fluff debris in the velvet, and then the pure cotton velvet enters between the fixed roller 52 and the adjusting roller 53. Under the squeezing action of the adjusting roller 53 and the fixed roller 52, the excess water in the pure cotton velvet textile is squeezed out. At the same time, the height of the adjusting roller 53 can be adjusted by loosening the adjusting screw 54, so as to adjust the distance between the adjusting roller 53 and the fixed roller 52, so that it can adapt to pure cotton velvet textiles of different thicknesses. At the same time, the setting of the guide plate 55 can guide the squeezed water to return it to the washing tank 41, under the action of the second motor 63, the stirring rod 64 is rotated, and the water, pigment and non-ironing auxiliary agent added to the dyeing tank 61 are mixed evenly. When the full-cotton velvet textile enters the dyeing tank 61 under the action of the third guide roller 62, the full-cotton velvet textile is impregnated with dye. After the impregnation is completed, the excess dye in the full-cotton velvet textile is squeezed out again by the squeezing mechanism 5, and then enters the drying tank 71 for drying. During the drying process, the electric heating wire 75 is heated by the electric heater 74, and the outside air is blown along the air delivery line by the blower 77. When the tube 76 is input into the installation box 73, the air is heated, so that when the air enters the drying tank 71 and contacts the all-cotton velvet textile, the drying effect is better. At the same time, the arrangement of multiple fourth guide rollers 72 allows the all-cotton velvet textile to circulate in the drying tank 71, increasing the time the all-cotton velvet textile stays in the drying tank 71, making it more convenient to use. After drying and fixing the color, the all-cotton velvet textile is washed for a second time by the second washing mechanism 8. After removing excess dye on the surface of the all-cotton velvet textile, it is dried again by the second drying mechanism 9.
[0036] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A cotton velvet free-ironing dyeing device, comprising a processing tank (1), characterized in that: One end of the processing tank (1) is fixedly connected to a cotton velvet textile placing mechanism (2); one end of the top of the processing tank (1) close to the cotton velvet textile placing mechanism (2) is fixedly connected to a guide mechanism (3); one end of the inner cavity of the processing tank (1) is provided with a first washing mechanism (4); the top of the processing tank (1) is fixedly connected to a squeezing mechanism (5); one end of the inner cavity of the processing tank (1) and located on one side of the first washing mechanism (4) is provided with a dyeing mechanism (6); a side of the dyeing mechanism (6) away from the first washing mechanism (4) is provided with a first drying mechanism (7); a side of the first drying mechanism (7) is provided with a second washing mechanism (8); a side of the second washing mechanism (8) is provided with a second drying mechanism (9); and one end of the processing tank (1) away from the cotton velvet textile placing mechanism (2) is fixedly connected to a cotton velvet textile winding mechanism (10).
2. The all-cotton velvet free-ironing dyeing device according to claim 1, characterized in that: The cotton velvet textile material placing mechanism (2) comprises a first fixing plate (21), one side of the first fixing plate (21) is fixedly connected to one end of the processing groove (1), one side of the first fixing plate (21) is fixedly connected to a first motor (22), and a placing roller (23) is inserted into the surface of the rotating shaft of the first motor (22).
3. The all-cotton velvet free-ironing dyeing device according to claim 1, characterized in that: The guide mechanism (3) comprises a second fixed plate (31), the bottom of the second fixed plate (31) is fixedly connected to the top of the processing groove (1), one side of the upper end of the second fixed plate (31) is rotatably connected to a first guide roller (32), and the guide mechanism (3) is provided with three groups.
4. The all-cotton velvet free-ironing dyeing device according to claim 1, characterized in that: The first washing mechanism (4) comprises a washing tank (41), the washing tank (41) being arranged in the inner cavity of the processing tank (1) near one end of the cotton velvet textile placing mechanism (2), the lower end of the inner wall of the washing tank (41) being fixedly connected with a water pipe (42), the interior of the water pipe (42) being provided with a water pump (43), the upper end of the water pipe (42) being fixedly connected with a flushing pipe (44), the two ends of the flushing pipe (44) being fixedly connected with the inner wall of the washing tank (41), a through hole being provided at the bottom of the inner cavity of the flushing pipe (44), a drain outlet (46) being provided at the bottom of the inner cavity of the washing tank (41), and a second guide roller (45) being rotatably connected to the inner wall of the washing tank (41) and located below the flushing pipe (44).
5. The all-cotton velvet free-ironing dyeing device according to claim 1, characterized in that: The squeezing mechanism (5) comprises a third fixed plate (51), one side of the upper end of the third fixed plate (51) is rotatably connected to a fixed roller (52), an adjusting roller (53) is arranged below the fixed roller (52), both ends of the adjusting roller (53) are threadedly connected to adjusting screws (54), the surface of the adjusting screws (54) overlaps the surface of the third fixed plate (51), and one side of the third fixed plate (51) is fixedly connected to a guide plate (55).
6. The all-cotton velvet free-ironing dyeing device according to claim 1, characterized in that: The dyeing mechanism (6) comprises a dyeing trough (61), the dyeing trough (61) being arranged on one side of the washing trough (41), the inner wall of the dyeing trough (61) being rotatably connected to a third guide roller (62), the bottom of the dyeing trough (61) being fixedly connected to a second motor (63), the top of the rotating shaft of the second motor (63) being fixedly connected to a stirring rod (64), and a sewage discharge pipe (65) being arranged at the bottom of the inner cavity of the dyeing trough (61).
7. The cotton velvet free-ironing dyeing device according to claim 1, characterized in that: The first drying mechanism (7) comprises a drying tank (71), the drying tank (71) being arranged in the middle of the inner cavity of the processing tank (1), the inner wall of the drying tank (71) being rotatably connected to a fourth guide roller (72), the front of the drying tank (71) being fixedly connected to a mounting box (73), one side of the mounting box (73) being fixedly connected to an electric heater (74), one side of the electric heater (74) being fixedly connected to an electric heating wire (75), the other end of the electric heating wire (75) being fixedly connected to the inner wall of the mounting box (73), the bottom of the inner cavity of the mounting box (73) being fixedly connected to an air supply pipe (76), one end of the air supply pipe (76) being fixedly connected to a blower (77), one side of the blower (77) being fixedly connected to the surface of the processing tank (1), the interior of the mounting box (73) being communicated with the interior of the drying tank (71).
8. The all-cotton velvet free-ironing dyeing device according to claim 1, characterized in that: The structure of the second washing mechanism (8) is the same as that of the first washing mechanism (4), the structure of the second drying mechanism (9) is the same as that of the first drying mechanism (7), the squeezing mechanism (5) is provided with three groups, and the structure of the cotton velvet textile winding mechanism (10) is the same as that of the cotton velvet textile placing mechanism (2).
Citation Information
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