A concrete spray curing device after initial setting

By designing a concrete spraying and curing device after initial setting including multiple spray pipes and atomization nozzles, the problems of manual spraying operation of cast-in-place box beams and unstable arrangement of automatic spraying pipes are solved, and a stable and efficient spraying and curing effect is achieved.

CN222744809UActive Publication Date: 2025-04-11ZHENGZHOU ENG CO LTD CHINA RAILWAY SEVENTH GRP
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Patent Information

Application Number
CN202421524609.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-04-11
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The manual spray maintenance operation of cast-in-place box beams after initial condensation is difficult, and the stability of the spray pipe layout of automatic spraying method cannot be guaranteed, which affects the stability of the spray operation.

Method used

A concrete spraying and curing device after initial settling is designed, including a first spray pipe centered in the concrete box girder, a second and third spray pipes on both sides. Each spray pipe is evenly distributed with atomized spray heads, and a stable water supply is achieved through the water supply pipe and the hoisting pipe.

Benefits of technology

This device can completely replace manual spray maintenance, solve the problem of difficult operation, and ensure the stable arrangement of the spray pipe through structural stability to ensure the stability and efficiency of spray operations.

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Abstract

The utility model belongs to the technical field of spray curing of cast-in-place beams, and provides a concrete spray curing device after initial setting, including: a concrete box beam, a first spray pipe, a pair of second spray pipes and a pair of third spray pipes, the first spray pipe is centrally placed in the box chamber of the concrete box beam, and the length direction of the first spray pipe is consistent with the length direction of the concrete box beam, and the outside of the first spray pipe is evenly distributed with a plurality of first atomizing nozzles along the length direction; a pair of second spray pipes are parallel to the first spray pipe, and the two second spray pipes are respectively located on both sides above the top plate of the concrete box beam. The utility model can completely replace manual spray curing of cast-in-place box beams, and naturally there will be no problem of difficulty in manual operation. At the same time, the utility model can ensure the stability of the spray pipe through the mutual cooperation of its own structure and the beam body of the cast-in-place box beam, thereby ensuring the stable progress of the spray operation, without the need for auxiliary support by external objects, and the use effect is excellent.
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Description

Technical Field

[0001] The utility model belongs to the technical field of spray curing of cast-in-place beams, and in particular relates to a device for spray curing concrete after initial setting. Background Art

[0002] At the construction site, after the concrete is poured, the exposed surface will first be covered with geotextile. After the concrete has initially set, water needs to be sprayed on the surface to keep the concrete moist, in order to prevent the evaporation of moisture on the concrete surface from causing shrinkage cracks and affecting the quality of the bridge.

[0003] At present, the cast-in-place box girders are supported by piers underneath, which increases their height. When artificial spraying maintenance is performed on the cast-in-place box girders, it is difficult for maintenance personnel to directly contact the bottom of the beam for maintenance operations due to the pier support underneath the cast-in-place box girders. If automatic spraying is used, it will also be affected by the height of the cast-in-place box girder and the stability of the spray pipe layout cannot be guaranteed.

[0004] Therefore, it is necessary to provide an improved technical solution to address the above-mentioned deficiencies in the prior art. Utility Model Content

[0005] The purpose of the utility model is to overcome the problems in the above-mentioned prior art that the manual spraying curing method for cast-in-place box girders is difficult to operate and the stability of the spraying pipe arrangement of the automatic spraying curing method cannot be guaranteed, and to provide a concrete spraying curing device after initial setting.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A device for spraying and curing concrete after initial setting, comprising: a concrete box girder, a first spray pipe, a pair of second spray pipes and a pair of third spray pipes, wherein the first spray pipe is centrally arranged in a box chamber of the concrete box girder, and the length direction of the first spray pipe is consistent with the length direction of the concrete box girder, and a plurality of first atomizing nozzles are evenly distributed on the outside of the first spray pipe along the length direction; a pair of the second spray pipes are both parallel to the first spray pipe, two of the second spray pipes are respectively located on both sides above the top plate of the concrete box girder, and the two second spray pipes are both connected to the first spray pipe through a water pipe, and a plurality of second atomizing nozzles are evenly distributed on the outside of the second spray pipe along the length direction; a pair of the third spray pipes are both parallel to the second spray pipe, two of the third spray pipes are respectively corresponding to the two second spray pipes and are arranged on both sides below the top plate of the concrete box girder, and the two third spray pipes are connected to the corresponding second spray pipes through a hanging pipe, and a plurality of third atomizing nozzles are evenly distributed on the outside of the third spray pipe along the length direction.

[0008] In the above-mentioned device for spraying and curing concrete after initial setting, preferably, every three of the first atomizing nozzles form a group;

[0009] The nozzles of each group of the first atomizing nozzles are respectively directed toward the top plate of the concrete box girder and the webs on both sides of the concrete box girder.

[0010] Preferably, a water supply pipe is provided on one side of the pier body below the concrete box girder;

[0011] The water outlet end of the water supply pipe is connected to one end of the first spray pipe.

[0012] Preferably, the water inlet end of the water delivery pipe is connected to the pump box;

[0013] The pump box is placed on the ground.

[0014] Preferably, the nozzle of the second atomizing nozzle is inclined toward the upper middle of the concrete box girder.

[0015] Preferably, the nozzle of the third atomizing nozzle is inclined toward the angle region between the bottom plate and the web of the corresponding concrete box girder.

[0016] Preferably, the lengths of the first spray pipe, the second spray pipe and the third spray pipe are all greater than the length of the concrete box girder.

[0017] Beneficial effects: The utility model can completely replace manual spraying maintenance of cast-in-place box girders, so there will naturally be no problem of difficulty in manual operation. At the same time, the utility model can ensure the stability of the spray pipe through the cooperation between its own structure and the beam body of the cast-in-place box girder, thereby ensuring the stable progress of the spraying operation, without the need for auxiliary support from external objects, and the use effect is excellent. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments and descriptions of the present invention are used to explain the present invention and do not constitute an improper limitation on the present invention. Among them:

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model when it is actually applied;

[0020] Figure 2 for Figure 1 A schematic diagram of the main view;

[0021] Figure 3 It is a schematic diagram of the overall structure of the utility model.

[0022] In the figure: 1. concrete box girder; 2. first spray pipe; 3. first atomizing nozzle; 4. second spray pipe; 5. water pipe; 6. second atomizing nozzle; 7. third spray pipe; 8. hanging pipe; 9. third atomizing nozzle; 10. water pipe; 11. pump box. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field belong to the protection scope of the present invention.

[0024] In the description of the present invention, the terms "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and do not require that the present invention must be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention. The terms "connected" and "connection" used in the present invention should be understood in a broad sense. For example, they can be fixed connections or detachable connections; they can be directly connected or indirectly connected through intermediate components. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0025] The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments. It should be noted that the embodiments and features in the embodiments of the present invention can be combined with each other without conflict.

[0026] Embodiment: This embodiment aims to provide a device for spraying and curing concrete after initial setting, the main function of which is that it can completely replace manual work to achieve spraying curing of cast-in-place box girders, and can ensure the stability of the spray pipe layout and ensure stable spraying operations.

[0027] Reference Figure 1 , Figure 2 and Figure 3, including: a concrete box girder 1, a first spray pipe 2, a pair of second spray pipes 4 and a pair of third spray pipes 7, the first spray pipe 2 is centrally placed in the box chamber of the concrete box girder 1, and the first spray pipe 2 is consistent with the length direction of the concrete box girder 1, and multiple groups of first atomizing nozzles 3 are evenly distributed along the length direction on the outside of the first spray pipe 2, wherein every three first atomizing nozzles 3 form a group, and the nozzles of the three first atomizing nozzles 3 in each group are respectively directed to the top plate of the concrete box girder 1 and the webs on both sides of the concrete box girder 1, so as to ensure that the box chamber of the concrete box girder 1 is fully sprayed and maintained; a water supply pipe 10 is provided on one side of the pier body below the left end of the concrete box girder 1, the water outlet end of the water supply pipe 10, that is, the upper end, is connected to the left end of the first spray pipe 2, and the water inlet end of the water supply pipe 10, that is, the lower end, is connected to the pump box 11, and the water source is output to the water supply pipe 10 through the pump box 11, and the pump box 11 can be placed on the ground.

[0028] A pair of second spray pipes 4 are parallel to the first spray pipe 2, and the two second spray pipes 4 are respectively placed on both sides above the top plate of the concrete box girder 1. Both ends of the two second spray pipes 4 are connected to the first spray pipe 2 through a water pipe 5, and the water pipe 5 also plays a connecting role. A plurality of second atomizing nozzles 6 are evenly distributed along the length direction on the outside of the second spray pipe 4. The nozzles of the second atomizing nozzles 6 on the two second spray pipes 4 are inclined toward the middle and upper part of the concrete box girder 1, so that the spraying area of ​​the second atomizing nozzles 6 on the two second spray pipes 4 is maximized, ensuring that the upper surface of the top plate of the concrete box girder 1 can be fully covered by water mist.

[0029] A pair of third spray pipes 7 are parallel to the second spray pipes 4. The two third spray pipes 7 correspond to the two second spray pipes 4 and are arranged on both sides below the top plate of the concrete box girder 1, and the two third spray pipes 7 are connected to the corresponding second spray pipes 4 through hanging pipes 8. The hanging pipes 8 are used to fix the position of the third spray pipes 7 on the one hand, and on the other hand, they are consistent with the function of the water pipe 5. A plurality of third atomizing nozzles 9 are evenly distributed along the length direction on the outside of the third spray pipe 7. The nozzles of the third atomizing nozzles 9 are inclined toward the angle area between the bottom plate and the web of the corresponding concrete box girder 1, ensuring that the water mist sprayed by the third atomizing nozzles 9 contacts the edge of the bottom plate of the concrete box girder 1 while also contacting the web of the concrete box girder 1, so that the water flow can flow along the web to the lower surface of the bottom plate of the concrete box girder 1.

[0030] In this embodiment, the pipes can be connected by conventional threaded connection to facilitate assembly and disassembly.

[0031] In this embodiment, the lengths of the first spray pipe 2, the second spray pipe 4 and the third spray pipe 7 are all greater than the length of the concrete box girder 1. The purpose of this arrangement is to facilitate the installation of the water pipe 5 between the first spray pipe 2 and the second spray pipe 4, and the installation of the hanging pipe 8 between the second spray pipe 4 and the third spray pipe 7.

[0032] The spray curing device provided in this embodiment can completely replace manual spray curing of cast-in-place box girders, so there will naturally be no problem of difficulty in manual operation. At the same time, the device can ensure the stability of the spray pipe through its own structure and the beam body of the cast-in-place box girder, thereby ensuring the stability of the spraying operation. There is no need for auxiliary support from external objects, and the use effect is excellent.

[0033] It should be understood that the above description is merely exemplary and the embodiments of the present application do not limit this.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention are within the scope of protection of the pending claims of the present invention.

Claims

1. A device for spraying and curing concrete after initial setting, characterized in that: include: Concrete box beam; A first spray pipe is centrally placed in the box chamber of the concrete box girder, and the length direction of the first spray pipe is consistent with the length direction of the concrete box girder, and a plurality of first atomizing nozzles are evenly distributed on the outside of the first spray pipe along the length direction; A pair of second spray pipes, both parallel to the first spray pipe, the two second spray pipes are respectively located on both sides above the top plate of the concrete box girder, and the two second spray pipes are connected to the first spray pipe through a water pipe, and a plurality of second atomizing nozzles are evenly distributed on the outside of the second spray pipe along the length direction; A pair of third spray pipes are parallel to the second spray pipes, and the two third spray pipes correspond to the two second spray pipes respectively and are arranged on both sides below the top plate of the concrete box girder, and the two third spray pipes are connected to the corresponding second spray pipes through hanging pipes, and a plurality of third atomizing nozzles are evenly distributed on the outside of the third spray pipe along the length direction.

2. The device for spraying and curing concrete after initial setting according to claim 1, characterized in that: Every three of the first atomizing nozzles form a group; The nozzles of each group of the first atomizing nozzles are respectively directed toward the top plate of the concrete box girder and the webs on both sides of the concrete box girder.

3. The device for spraying and curing concrete after initial setting according to claim 1, characterized in that: A water supply pipe is provided on one side of the pier body below the concrete box girder; The water outlet end of the water supply pipe is connected to one end of the first spray pipe.

4. The device for spraying and curing concrete after initial setting according to claim 3, characterized in that: The water inlet end of the water delivery pipe is connected to the pump box; The pump box is placed on the ground.

5. The device for spraying and curing concrete after initial setting according to claim 1, characterized in that: The nozzle of the second atomizing nozzle is inclined toward the upper middle portion of the concrete box girder.

6. The device for spraying and curing concrete after initial setting according to claim 1, characterized in that: The nozzle of the third atomizing nozzle is inclined toward the angle area between the bottom plate and the web of the corresponding concrete box girder.

7. The device for spraying and curing concrete after initial setting according to claim 1, characterized in that: The lengths of the first spray pipe, the second spray pipe and the third spray pipe are all greater than the length of the concrete box girder.