Chain spraying type lubricating machine for automatic paint spraying line of ground rail

By designing a ground rail automatic spray line chain spray lubricator, spray lubrication technology is used to solve the problems of low lubrication efficiency and unevenness in the existing technology, achieving efficient and uniform lubrication effect, and reducing the risk of environmental pollution.

CN222747052UActive Publication Date: 2025-04-11XIAMEN FAR EAST HUAMEI MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421655762.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-14
Publication Date
2025-04-11
Estimated Expiration
2034-07-14

AI Technical Summary

Technical Problem

The existing ground rail chain lubrication methods are inefficient, which can easily lead to uneven lubrication, intensified chain wear, and affect the service life of the equipment.

Method used

Design a lubricator with automatic paint line chain spray type, including a chain mechanism, a fuel tank and control system, a fuel injection mechanism and an induction mechanism, and achieve uniform lubrication through a spray lubrication method.

Benefits of technology

It achieves uniformity and efficiency of lubrication, reduces the waste of lubricating oil and environmental pollution, and extends the service life of the chain.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222747052U_ABST
    Figure CN222747052U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of mechanical lubricating equipment, in particular to a ground rail automatic paint spraying line chain spraying type lubricating machine which comprises a base, a containing groove is formed in the surface of the base, an oil receiving box is embedded in the containing groove, a chain mechanism is installed on the surface of the base, and the chain mechanism is composed of a chain wheel and a subway chain. The chain wheel is rotationally connected to the surface of the base, and an oil tank and a control system are arranged above the base; oil injection mechanisms are arranged on the surface of the base and located on the two sides of the subway chain. And an induction mechanism is arranged on the surface of the base. Lubricating is even, and the problem that abrasion of the chain is aggravated due to uneven lubricating is avoided; accurate control is achieved, different spraying flows and frequencies can be set according to actual requirements, and waste of lubricating oil is reduced; the spraying type lubricating mode is adopted, so that volatilization and pollution of lubricating oil are reduced; the structure is simple, operation is convenient, and lubricating efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical lubrication equipment, in particular to a chain spray-type lubricating machine for an automatic painting line of a ground rail. Background Art

[0002] In the existing rail chain lubrication methods, manual application or dripping lubrication is mostly used, which is not only inefficient, but also easy to cause waste of lubricating oil and environmental pollution. At the same time, due to uneven lubrication, the chain wear may be aggravated, affecting the service life of the equipment. Therefore, the development of an efficient, uniform and environmentally friendly rail chain lubrication equipment is of great significance to improve equipment performance and reduce maintenance costs. Utility Model Content

[0003] The utility model aims to provide a chain spray lubricating machine for a floor rail automatic painting line, so as to solve the problem in the above-mentioned background technology that the manual smearing or oil dripping lubrication efficiency is low and it is easy to cause the chain to wear more seriously.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chain spray lubricating machine for an automatic rail painting line, comprising a base, a groove is provided on the surface of the base, and an oil receiving box is embedded in the groove, and the oil receiving box is used for receiving oil; a chain mechanism is installed on the surface of the base, and the chain mechanism is composed of a sprocket and a subway chain, the sprocket is rotatably connected to the surface of the base, and a subway chain is provided on one side of the sprocket, and the subway chain cooperates with the sprocket transmission; an oil tank and a control system are provided above the base, and the oil tank and the control system are used for storing lubricating oil; an oil spraying mechanism is provided on the surface of the base and on both sides of the subway chain, and the oil spraying mechanism is used for spraying oil and lubricating the subway chain; an induction mechanism is provided on the surface of the base, and the induction mechanism is used for induction work when the subway chain moves.

[0005] Preferably, the oil tank and control system are composed of an oil tank, an oil outlet pipe, an air outlet pipe and a control device, and an oil tank equipped with a filter and a liquid level sensor is arranged above the base.

[0006] Preferably, a control device is also provided on the surface of the oil tank, which is used for opening and closing the solenoid valve and controlling the spray frequency, and one side of the bottom of the oil tank is connected to an oil outlet pipe and an air outlet pipe respectively.

[0007] Preferably, the oil spraying mechanism is composed of an adjusting bracket and a spray head, and the adjusting bracket is fixedly connected to the surface of the base.

[0008] Preferably, a spray head with a solenoid valve is installed at the end of the adjusting bracket, and the oil inlet and the air inlet of the spray head are communicated with the oil outlet pipe and the air outlet pipe respectively.

[0009] Preferably, the sensing mechanism is composed of a trigger head, a fixing frame and a travel switch, and the trigger head is provided in a plurality of groups, and the plurality of groups of trigger heads are fixedly connected to the surface of the subway chain at equal intervals.

[0010] Preferably, the fixing bracket is fixedly connected to the surface of the base, and a travel switch is fixed to the top of the fixing bracket by bolts, and the travel switch cooperates with the trigger head to sense the subway chain to realize oil injection.

[0011] Compared with the prior art, the utility model has the following beneficial effects: the chain spray lubricating machine of the automatic painting line of the ground rail is provided with a chain mechanism, an oil tank and a control system, an oil spraying mechanism and an induction mechanism; the utility model has uniform lubrication, avoiding the problem of aggravated chain wear caused by uneven lubrication; precise control, different spray flow rates and frequencies can be set according to actual needs, reducing the waste of lubricating oil; environmental protection and energy saving, the use of a spray lubrication method reduces the volatilization and pollution of lubricating oil; simple structure, easy operation, and improved lubrication efficiency; the low-pressure high-atomization spray refueling machine of the ground rail chain of the utility model has the advantages of high efficiency, environmental protection, safety, etc., and can meet the needs of modern refueling operations. Through the implementation of the present invention, the refueling efficiency and quality can be significantly improved, the waste of oil and the risk of environmental pollution can be reduced, and it has important economic and social value. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the three-dimensional appearance structure of the utility model;

[0013] Figure 2 It is a schematic diagram of the structure of the utility model in a separated state;

[0014] Figure 3 This is a schematic diagram of the explosion amplification structure of the utility model;

[0015] Figure 4 It is a partial enlarged structural schematic diagram of the utility model.

[0016] In the figure: 1. base; 11. slot; 2. chain mechanism; 21. sprocket; 22. subway chain; 3. oil tank and control system; 31. oil tank; 32. oil outlet pipe; 33. air outlet pipe; 34. control device; 4. oil injection mechanism; 41. adjustment bracket; 42. spray head; 5. oil tank; 6. induction mechanism; 61. trigger head; 62. fixing bracket; 63. travel switch. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0018] The utility model provides a chain spray lubricating machine for a floor rail automatic painting line. Figure 1 as well as Figure 3 As shown, it includes a base 1, a groove 11 is provided on the surface of the base 1, and an oil receiving box 5 is embedded inside the groove 11, and the oil receiving box 5 is used for oil receiving work; a chain mechanism 2 is installed on the surface of the base 1, and the chain mechanism 2 is composed of a sprocket 21 and a subway chain 22, the sprocket 21 is rotatably connected to the surface of the base 1, and a subway chain 22 is provided on one side of the sprocket 21, and the subway chain 22 cooperates with the sprocket 21 in transmission; an oil tank and a control system 3 are arranged above the base 1, and the oil tank and the control system 3 are used for storing lubricating oil. The oil tank and the control system 3 are composed of an oil tank 31, an oil outlet pipe 32, an air outlet pipe 33 and a control device 34. An oil tank 31 equipped with a filter and a liquid level sensor inside is arranged above the base 1, and a control device 34 is also arranged on the surface of the oil tank 31, and the control device 34 is used for opening and closing the solenoid valve and controlling the spray frequency, and one side of the bottom of the oil tank 31 is connected to the oil outlet pipe 32 and the air outlet pipe 33 respectively.

[0019] During implementation, the oil tank 31 of the lubricating machine is used to store lubricating oil, and the spray head 42 uses the principle that oil flows from high to low to spray the lubricating oil on the chain in the form of low-pressure and high-atomization-point spray, while the control device 34 is used to open and close the solenoid valve and the frequency of the spray.

[0020] Furthermore, if Figure 2 as well as Figure 4 As shown, an oil spray mechanism 4 is provided on the surface of the base 1 and on both sides of the subway chain 22. The oil spray mechanism 4 is used to spray and lubricate the subway chain 22. The oil spray mechanism 4 is composed of an adjusting bracket 41 and a spray head 42. The adjusting bracket 41 is fixedly connected to the surface of the base 1. The end of the adjusting bracket 41 is installed with a spray head 42 with a solenoid valve, and the oil inlet and air inlet of the spray head 42 are respectively connected to the oil outlet pipe 32 and the air outlet pipe 33; the surface of the base 1 is provided with a sensing mechanism 6, which is used for sensing work when the subway chain 22 moves. The sensing mechanism 6 is composed of a trigger head 61, a fixing frame 62 and a travel switch 63. The trigger head 61 is provided with a plurality of groups, and the plurality of groups of trigger heads 61 are fixedly connected to the surface of the subway chain 22 at equal intervals. The fixing frame 62 is fixedly connected to the surface of the base 1, and a travel switch 63 is fixed to the top of the fixing frame 62 by bolts. The travel switch 63 cooperates with the trigger head 61 to sense the subway chain 22 and realize oil spraying.

[0021] When the subway chain 22 needs to be lubricated, the flow rate and frequency of the spray are first set through the control device 34, and then the travel switch 63 and the trigger head 61 are triggered in coordination, and then the solenoid valve of the spray head 42 is started. Finally, the pressurized lubricating oil is evenly sprayed on the chain in the form of a spray through the spray head 42 to achieve a lubrication effect.

[0022] Working principle: When in use, the oil tank 31 of the lubricating machine is used to store lubricating oil, and the spray head 42 uses the principle that oil flows from high to low to spray the lubricating oil on the chain in the form of low-pressure and high-atomization-point spray, while the control device 34 is used to open and close the solenoid valve, as well as the frequency of the spray.

[0023] When the subway chain 22 needs to be lubricated, the flow rate and frequency of the spray are first set through the control device 34, and then the travel switch 63 and the trigger head 61 are triggered together, and then the solenoid valve of the spray head 42 is started. Finally, the pressurized lubricating oil is evenly sprayed on the chain in the form of a spray through the spray head 42 to achieve a lubrication effect, and finally the use of the lubricating machine is completed.

[0024] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention.

Claims

1. A chain spray lubricating machine for an automatic floor rail painting line, comprising a base (1), characterized in that: The surface of the base (1) is provided with a groove (11), and an oil receiving box (5) is embedded in the groove (11), and the oil receiving box (5) is used for receiving oil; the surface of the base (1) is provided with a chain mechanism (2), and the chain mechanism (2) is composed of a sprocket (21) and a subway chain (22), the sprocket (21) is rotatably connected to the surface of the base (1), and one side of the sprocket (21) is provided with a subway chain (22), and the subway chain (22) and the sprocket (2 1) transmission cooperation; an oil tank and a control system (3) are arranged above the base (1), and the oil tank and the control system (3) are used for storing lubricating oil; an oil spraying mechanism (4) is arranged on the surface of the base (1) and on both sides of the subway chain (22), and the oil spraying mechanism (4) is used for spraying oil and lubricating the subway chain (22); a sensing mechanism (6) is arranged on the surface of the base (1), and the sensing mechanism (6) is used for sensing the subway chain (22) when it moves.

2. The chain spray lubricating machine for the automatic painting line of the floor rail according to claim 1 is characterized by: The oil tank and control system (3) is composed of an oil tank (31), an oil outlet pipe (32), an air outlet pipe (33) and a control device (34). The oil tank (31) with a filter and a liquid level sensor inside is arranged above the base (1).

3. The chain spray lubricating machine for the automatic floor rail painting line according to claim 2 is characterized by: A control device (34) is also provided on the surface of the oil tank (31), and the control device (34) is used for opening and closing the electromagnetic valve and controlling the spray frequency. One side of the bottom of the oil tank (31) is connected to an oil outlet pipe (32) and an air outlet pipe (33), respectively.

4. The chain spray lubricating machine for the automatic floor rail painting line according to claim 1 is characterized by: The oil spraying mechanism (4) is composed of an adjusting bracket (41) and a spray head (42), and the adjusting bracket (41) is fixedly connected to the surface of the base (1).

5. The chain spray lubricating machine for the automatic floor rail painting line according to claim 4 is characterized by: A spray head (42) with a solenoid valve is installed at the end of the adjustment bracket (41), and the oil inlet and air inlet of the spray head (42) are respectively communicated with the oil outlet pipe (32) and the air outlet pipe (33).

6. The chain spray lubricating machine for the automatic floor rail painting line according to claim 1 is characterized by: The induction mechanism (6) is composed of a trigger head (61), a fixing frame (62) and a travel switch (63). The trigger head (61) is provided in a plurality of groups, and the plurality of groups of trigger heads (61) are fixedly connected to the surface of the subway chain (22) at equal intervals.

7. The chain spray lubricating machine for the automatic floor rail painting line according to claim 6 is characterized by: The fixing frame (62) is fixedly connected to the surface of the base (1), and a travel switch (63) is fixed to the top of the fixing frame (62) by bolts. The travel switch (63) cooperates with the trigger head (61) to sense the subway chain (22) and realize the oil injection operation.