Insect tea drying device
By setting the rotating shaft and servo motor gear in the worm tea drying device, the swing of the drying cylinder is realized, and the materials are rolled and tumbling with the motor and the toggle blades, the problem of uneven drying of worm tea is solved, and the drying effect and production quality are improved.
Patent Information
- Application Number
- CN202421571014.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing insect tea drying devices lack a toggle rolling mechanism, which leads to uneven internal and external products during drying, affecting the production and processing quality.
A insect tea drying device is designed, and the rotating shaft one is arranged to achieve the swing of the drying cylinder body by combining the servo motor gear and tooth plate; at the same time, the motor, rotating shaft two and the toggle blades are used to realize the tumbling of the materials in the drying cylinder body, so as to continuously roll and tumbling the product during the drying process.
Through continuous rolling and tumbling, the heat inside and outside of the material product is ensured to be uniform, the drying effect is improved, and the quality of subsequent production and processing is improved.
Smart Images
Figure CN222747656U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of insect tea processing, and in particular relates to an insect tea drying device. Background Art
[0002] Insect tea, also known as tea essence, is a tea substitute made from the dried excrement of specific insects that feed on specific plants. After brewing, it looks like tea, hence the name. When brewed from insect tea, the aroma is overflowing. After a few sips, the taste is mellow and sweet, refreshing and memorable. After years of aging, the taste of insect tea becomes more mellow.
[0003] The processing of worm tea requires multiple steps, one of which is drying. The existing drying process is to add the product into the drying cylinder and then perform the drying operation. There is no mechanism on the drying cylinder to move and tumble the product. Therefore, when the products are piled together, the inside and outside are dried unevenly, the outside is dried quickly and the inside is dried slowly, and when the inside is dried well, the outside may be over-dried, which will affect the subsequent production and processing quality. Utility Model Content
[0004] The utility model aims to provide a worm tea drying device to solve the problem that the existing drying process proposed in the above background technology is to add the product into a drying cylinder and then perform the drying operation, and there is no mechanism on the drying cylinder to turn the product over. Therefore, when the products are piled together, the inside and outside are not dried evenly, the outside is dried quickly while the inside is dried slowly, and when the inside is dried well, the outside may be over-dried, thus affecting the subsequent production and processing quality.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a worm tea drying device, comprising a base, on the upper surface of which two support plates 1, a support plate 2 and a support plate 3 are fixedly installed, a rotating shaft 1 is rotatably installed on the support plate 1, a drying cylinder body is fixedly installed between the two rotating shafts 1, a drying heating wire is installed in the drying cylinder body, a drying cylinder cover is fitted on the upper surface of the drying cylinder body, a plurality of bolts 1 are threadedly installed between the drying cylinder body and the drying cylinder cover, a servo motor is fixedly installed on the side of the support plate 2, a gear is fixedly installed on the end of the output shaft of the servo motor, and a A toothed plate meshing with the gear, a motor is fixedly installed on the upper surface of the drying cylinder cover, the output shaft end of the motor extends to the bottom of the drying cylinder cover and is fixedly installed with a rotating shaft 2, a plurality of shifting blades are fixedly installed on the outer surface of the rotating shaft 2, a plurality of air holes are opened on the drying cylinder cover and air permeable nets are installed in the air holes, an air pump, a collecting cylinder and an air hood are fixedly installed on the side of the support plate 3, the air inlet of the air pump is connected with the air hood, the air outlet of the air pump is connected with the collecting cylinder, the side of the collecting cylinder has an opening and a mounting frame is detachably installed at the opening, a dust filter net and an activated carbon net are detachably installed in the mounting frame.
[0006] By adopting the above scheme, by setting the rotating shaft one to be used in conjunction with the servo motor gear and the tooth plate, the gear and the tooth plate can be used in conjunction with the rotating shaft one to realize the swing of the drying cylinder. By setting the motor, the rotating shaft two and the toggling blades, the rotation of the toggling blades can realize the toggling of the material in the drying cylinder, so that the product material can be continuously rolled and toggled during the drying process, so that the material product is heated evenly inside and outside, thereby ensuring a good drying effect. By setting the air permeable net to be used in conjunction with the cleaning brush, the air permeable net can quickly discharge the odor and dust generated during the drying process, and the cleaning brush can clean the air permeable net to prevent the mesh from being blocked. By setting the vacuum pump, the vacuum hood and the collecting barrel, the gas mixed with dust and odor can be extracted after being discharged, and the dust is filtered through the dust filter net, and the activated carbon net absorbs the odor, thereby ensuring a good working environment, and the dust filter net and the activated carbon net can be conveniently disassembled and assembled.
[0007] In the above solution, it should be noted that the servo motor, motor and vacuum pump are all electrically connected to an external power supply.
[0008] As a preferred embodiment, a plurality of the moving blades are arranged in sequence from top to bottom, and the lowest moving blade is arranged in close contact with the inner wall of the drying cylinder.
[0009] By adopting the above solution, the lowermost moving blade is fitted with the inner wall of the drying cylinder, so that the inner wall of the drying cylinder can be cleaned when the product is moved and tumbled, thereby preventing the problem of product adhesion.
[0010] As a preferred embodiment, a connecting plate is fixedly installed on the outer surface of the rotating shaft 2, and a cleaning brush is fixedly installed on one end of the connecting plate away from the rotating shaft 2, and the bristle part of the cleaning brush is arranged in close contact with the breathable net.
[0011] By adopting the above scheme, a connecting plate is used to connect the cleaning brush and the second rotating shaft. The cleaning brush will rotate synchronously during the rotation of the second rotating shaft, so that the cleaning brush can be used to clean the breathable net to prevent the mesh holes of the breathable net from being blocked.
[0012] As a preferred embodiment, a mounting ring is fixedly mounted on the outer surface of the mounting frame, a plurality of bolts 2 are threadedly mounted on the mounting ring, and the mounting ring and the collecting barrel are detachably connected via the bolts 2.
[0013] By adopting the above solution, the mounting ring is used in conjunction with the second bolt to achieve the fixing and locking of the mounting frame. The locking structure is simple and the operation is convenient.
[0014] As a preferred implementation, a groove is provided on the outer surface of the installation frame, a sealing ring is pasted in the groove, and the outer surface of the sealing ring is in contact with the inner wall of the collecting tube.
[0015] By adopting the above scheme, the groove is used in conjunction with the sealing ring. The setting of the sealing ring can ensure good sealing properties between the installation frame and the collection tube, so that the gas extracted by the vacuum pump can only pass through the dust filter and activated carbon net in the collection tube, avoiding air leakage between the installation frame and the collection tube.
[0016] As a preferred embodiment, a fixing frame is fixedly installed on the inner wall of the installation frame, and a plurality of fixing rods are fixedly installed on the left and right sides of the fixing frame. The dust filter screen and the activated carbon screen are relatively fitted on the left and right sides of the fixing frame. Through holes are provided at positions of the dust filter screen facing the fixing rods and at positions of the activated carbon screen facing the fixing rods. The outer surface of the fixing rod has threads, and the fixing rod passes through the through holes and is threadedly installed with fixing nuts.
[0017] By adopting the above scheme, the fixing rod is used in conjunction with the fixing nut and the fixing frame. After the fixing rod passes through the through hole, it is screwed on with the fixing nut to achieve convenient disassembly, assembly and locking operations of the dust filter net and the activated carbon net.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] The insect tea drying device is provided with a rotating shaft 1 which cooperates with a servo motor gear and a tooth plate. The gear and the tooth plate cooperate with the rotating shaft 1 to realize the swing of the drying cylinder. The motor, the rotating shaft 2 and the toggling blade are provided. The rotation of the toggling blade can realize the toggling of the material in the drying cylinder. Thus, the product material can be continuously rolled and toggled during the drying process, so that the material product is evenly heated inside and outside, thereby ensuring a good drying effect.
[0020] The insect tea drying device is used by arranging a breathable net in conjunction with a cleaning brush. The breathable net can quickly discharge odor and dust generated during the drying process. The cleaning brush can clean the breathable net to prevent the mesh from being blocked. By arranging an exhaust pump, an exhaust hood and a collecting cylinder, the gas mixed with dust and odor can be extracted after being discharged, and the dust is filtered through the dust filter net, and the activated carbon net absorbs the odor, thereby ensuring a good working environment. The dust filter net and the activated carbon net can be conveniently disassembled and assembled. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the utility model;
[0022] Figure 2 It is a structural schematic diagram of the cross section of the drying cylinder body and the drying cylinder cover of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the support plate three of the utility model;
[0024] Figure 4 It is an exploded schematic diagram of the collecting tube and the mounting frame of the utility model;
[0025] Figure 5 It is a structural schematic diagram of the installation frame section of the utility model;
[0026] Figure 6 It is a structural schematic diagram of the installation frame, dust filter and activated carbon net of the utility model.
[0027] In the figure: 1. base; 2. support plate 1; 3. support plate 2; 4. support plate 3; 5. rotating shaft 1; 6. drying cylinder; 7. drying cylinder cover; 8. bolt 1; 9. servo motor; 10. gear; 11. tooth plate; 12. motor; 13. rotating shaft 2; 14. shifting blade; 15. breathable net; 16. vacuum pump; 17. collecting cylinder; 18. vacuum hood; 19. mounting frame; 20. bolt 2; 21. mounting ring; 22. dust filter; 23. activated carbon net; 24. connecting plate; 25. cleaning brush; 26. sealing ring; 27. fixing frame; 28. fixing rod; 29. fixing nut. DETAILED DESCRIPTION
[0028] See also Figure 1-6The utility model provides a worm tea drying device, including a base 1, two support plates 1 2, a support plate 2 3 and a support plate 3 4 are fixedly installed on the upper surface of the base 1, a rotating shaft 1 5 is rotatably installed on the support plate 1 2, a drying cylinder 6 is fixedly installed between the two rotating shafts 1 5, a drying cylinder 6 is installed with a drying heating wire in the drying cylinder 6, a drying cylinder cover 7 is fitted on the upper surface of the drying cylinder 6, a plurality of bolts 1 8 are threadedly installed between the drying cylinder 6 and the drying cylinder cover 7, a servo motor 9 is fixedly installed on the side of the support plate 2 3, a gear 10 is fixedly installed on the end of the output shaft of the servo motor 9, a tooth plate 11 meshing with the gear 10 is fixedly installed on the outer surface of the drying cylinder 6, and the drying cylinder cover A motor 12 is fixedly installed on the upper surface of 7, the output shaft end of the motor 12 extends to the bottom of the drying cylinder cover 7 and is fixedly installed with a rotating shaft 2 13, and a plurality of shifting blades 14 are fixedly installed on the outer surface of the rotating shaft 2 13. A plurality of air holes are opened on the drying cylinder cover 7 and an air permeable net 15 is installed in the air holes. An air pump 16, a collecting cylinder 17 and an air hood 18 are fixedly installed on the side of the support plate 3 4, the air inlet of the air pump 16 is connected with the air hood 18, and the air outlet of the air pump 16 is connected with the collecting cylinder 17. The side of the collecting cylinder 17 has an opening and a mounting frame 19 is detachably installed at the opening position, and a dust filter net 22 and an activated carbon net 23 are detachably installed in the mounting frame 19.
[0029] By setting a rotating shaft 15 to cooperate with the servo motor 9 gear 10 and the tooth plate 11, the gear 10 and the tooth plate 11 cooperate with the rotating shaft 15 to realize the swing of the drying cylinder 6. By setting a motor 12, a rotating shaft 2 13 and a toggling blade 14, the rotation of the toggling blade 14 can realize the toggling of the material in the drying cylinder 6, so that the product material can be continuously rolled and toggled during the drying process, so that the material product is heated evenly inside and outside, ensuring a good drying effect. By setting a breathable net 15 to cooperate with a cleaning brush 25, the breathable net 15 can quickly discharge the odor and dust generated during the drying process, and the cleaning brush 25 can clean the breathable net 15 to prevent the mesh from being blocked. By setting an exhaust pump 16, an exhaust hood 18 and a collecting barrel 17, the gas mixed with dust and odor can be extracted after being discharged, and the dust is filtered through the dust filter net 22, and the activated carbon net 23 absorbs the odor, ensuring a good working environment, and the dust filter net 22 and the activated carbon net 23 can be conveniently disassembled and assembled.
[0030] A plurality of stirring blades 14 are arranged in sequence from top to bottom, and the lowest stirring blade 14 is arranged in close contact with the inner wall of the drying cylinder 6. By making the lowest stirring blade 14 in close contact with the inner wall of the drying cylinder 6, the inner wall of the drying cylinder 6 can be cleaned when the product is stirred and tumbled, thereby preventing the problem of product adhesion.
[0031] A connecting plate 24 is fixedly installed on the outer surface of the rotating shaft 13, and a cleaning brush 25 is fixedly installed on the end of the connecting plate 24 away from the rotating shaft 13. The bristle part of the cleaning brush 25 is arranged in close contact with the breathable net 15. The connecting plate 24 is used to connect the cleaning brush 25 and the rotating shaft 13. During the rotation of the rotating shaft 13, the cleaning brush 25 will rotate synchronously, so that the cleaning brush 25 can be used to clean the breathable net 15 to prevent the mesh holes of the breathable net 15 from being blocked.
[0032] A mounting ring 21 is fixedly installed on the outer surface of the mounting frame 19, and a plurality of bolts 20 are threadedly installed on the mounting ring 21. The mounting ring 21 and the collecting tube 17 are detachably connected by the bolts 20. The mounting ring 21 is used in conjunction with the bolts 20 to fix and lock the mounting frame 19. The locking structure is simple and easy to operate.
[0033] A groove is provided on the outer surface of the mounting frame 19, and a sealing ring 26 is pasted in the groove. The outer surface of the sealing ring 26 fits the inner wall of the collecting tube 17, and the groove is used in conjunction with the sealing ring 26. The setting of the sealing ring 26 can ensure good sealing properties between the mounting frame 19 and the collecting tube 17, so that the gas extracted by the vacuum pump 16 can only pass through the dust filter net 22 and the activated carbon net 23 in the collecting tube 17, thereby avoiding air leakage between the mounting frame 19 and the collecting tube 17.
[0034] A fixing frame 27 is fixedly installed on the inner wall of the installation frame 19, and a plurality of fixing rods 28 are fixedly installed on the left and right sides of the fixing frame 27. The dust filter 22 and the activated carbon net 23 are relatively fitted and arranged on the left and right sides of the fixing frame 27. Through holes are provided at the position of the dust filter 22 facing the fixing rod 28 and at the position of the activated carbon net 23 facing the fixing rod 28. The outer surface of the fixing rod 28 has threads, and the fixing rod 28 passes through the through holes and is threadedly installed with a fixing nut 29. The fixing rod 28 is used in conjunction with the fixing nut 29 and the fixing frame 27. After the fixing rod 28 passes through the through holes, it is screwed on with the fixing nut 29 to realize convenient disassembly, assembly and locking operations of the dust filter 22 and the activated carbon net 23.
[0035] When in use, unscrew the bolt 8 to unlock the drying cylinder cover 7 and remove it, add the dried worm tea product material into the drying cylinder 6, cover the drying cylinder cover 7 after adding the material, and install the drying cylinder 6 and the drying cylinder cover 7 through the bolt 8, start the drying heating wire, servo motor 9, motor 12 and vacuum pump 16 of the drying cylinder 6, and the drying heating wire of the drying cylinder 6 will work to generate heat to achieve drying, and at the same time, the servo motor 9 drives the gear 10 to rotate, and the meshing of the gear 10 and the tooth plate 11 will drive the drying cylinder 6 to swing through the rotating shaft 5, and at the same time, the motor 12 drives the rotating shaft 5 to drive the toggling blade 14 to rotate, so that the material product can be continuously rolled and toggled. , so that the material inside and outside can be dried to a uniform degree, the dust splashed during the drying process and the odor of the product will be discharged through the air permeable net 15, and the cleaning brush 25 will rotate synchronously with the rotating shaft 13 to achieve anti-blocking cleaning of the air permeable net 15, and the vacuum pump 16 will extract the gas mixed with dust and odor through the vacuum hood 18, and transport it to the collecting cylinder 17, use the dust filter net 22 to filter the dust, and use the activated carbon net 23 to absorb the odor, and the treated gas is discharged. After the operation is completed, the bolt 20 can be unscrewed to unlock and disassemble the installation frame 19, and the fixing nut 29 can be unscrewed to unlock and disassemble the dust filter net 22 and the activated carbon net 23, and then clean it.
Claims
1. A worm tea drying device, characterized in that: The invention comprises a base (1), wherein two support plates (1), a support plate (2), a support plate (3) and a support plate (4) are fixedly mounted on the upper surface of the base (1), a rotating shaft (5) is rotatably mounted on the support plate (2), a drying cylinder (6) is fixedly mounted between the two rotating shafts (5), a drying cylinder (6) is installed inside the drying cylinder (6) and a drying cylinder cover (7) is provided on the upper surface of the drying cylinder (6), a plurality of bolts (1) are threadedly mounted between the drying cylinder (6) and the drying cylinder cover (7), a servo motor (9) is fixedly mounted on the side surface of the support plate (3), a gear (10) is fixedly mounted on the end of the output shaft of the servo motor (9), a toothed plate (11) meshing with the gear (10) is fixedly mounted on the outer surface of the drying cylinder (6), and the upper surface of the drying cylinder cover (7) is provided with a plurality of bolts (8) threadedly mounted between the drying cylinder (6) and the drying cylinder cover (7). A motor (12) is fixedly installed, the output shaft end of the motor (12) extends to the bottom of the drying cylinder cover (7) and is fixedly installed with a second rotating shaft (13), the outer surface of the second rotating shaft (13) is fixedly installed with a plurality of shifting blades (14), the drying cylinder cover (7) is provided with a plurality of air holes and an air permeable net (15) is installed in the air holes, an air pump (16), a collecting cylinder (17) and an air hood (18) are fixedly installed on the side of the support plate three (4), the air inlet of the air pump (16) is connected to the air hood (18), the air outlet of the air pump (16) is connected to the collecting cylinder (17), the side of the collecting cylinder (17) has an opening and a mounting frame (19) is detachably installed at the opening position, and a dust filter net (22) and an activated carbon net (23) are detachably installed in the mounting frame (19).
2. The insect tea drying device according to claim 1, characterized in that: A plurality of the moving blades (14) are arranged in sequence from top to bottom, and the lowest moving blade (14) is arranged in close contact with the inner wall of the drying cylinder (6).
3. The insect tea drying device according to claim 1, characterized in that: A connecting plate (24) is fixedly mounted on the outer surface of the second rotating shaft (13); a cleaning brush (25) is fixedly mounted on one end of the connecting plate (24) away from the second rotating shaft (13); and the bristle portion of the cleaning brush (25) is arranged in close contact with the air-permeable net (15).
4. The insect tea drying device according to claim 1, characterized in that: A mounting ring (21) is fixedly mounted on the outer surface of the mounting frame (19), a plurality of second bolts (20) are threadedly mounted on the mounting ring (21), and the mounting ring (21) and the collecting tube (17) are detachably connected via the second bolts (20).
5. The insect tea drying device according to claim 1, characterized in that: The outer surface of the installation frame (19) is provided with a groove, in which a sealing ring (26) is pasted, and the outer surface of the sealing ring (26) is in contact with the inner wall of the collection tube (17).
6. The insect tea drying device according to claim 1, characterized in that: A fixing frame (27) is fixedly mounted on the inner wall of the mounting frame (19), and a plurality of fixing rods (28) are fixedly mounted on the left and right sides of the fixing frame (27). The dust filter (22) and the activated carbon net (23) are relatively closely arranged on the left and right sides of the fixing frame (27), and a through hole is provided at a position of the dust filter (22) facing the fixing rod (28) and at a position of the activated carbon net (23) facing the fixing rod (28). The outer surface of the fixing rod (28) has a thread, and the fixing rod (28) passes through the through hole and is threadedly mounted with a fixing nut (29).