A counter-flow cooling tower filler that is easy to position automatically and has stronger bonding
By designing a structure with opposite directions of the raised raised direction of the lifting hole pattern on the countercurrent cooling tower filler monomer, and increasing the positioning device and contact area, the problems of difficulty and easy damage of the existing filler are solved, and a firmer and smoother bonding and installation effect is achieved.
Patent Information
- Application Number
- CN202420756581.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-04-12
AI Technical Summary
When used, the existing countercurrent cooling tower filler has problems such as difficult bonding work, poor bonding effect, easy cracking, easy to deflect from special bonding tools, and difficult to construct when installing the rod and easily damage the filler.
A countercurrent cooling tower filler for automatic positioning and bonding is designed. Several lifting holes are provided on the filler monomer. The raised directions of the lifting hole patterns are opposite to each other, so that the raised directions of the ring bosses after lamination are the same. The positioning device is added and the lifting holes are optimized. By increasing the contact area and the uneven fitting point, a firmer bonding effect is achieved.
The filler can be kept unskewed during the bonding process without special tools, and the pipe penetration process is smoother. The filler structure is simple and easy to operate. It has better use effect than traditional methods and reduces the risk of packing damage.
Smart Images

Figure CN222747862U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of counterflow cooling tower accessory devices, in particular to a counterflow cooling tower filler which is convenient for automatic positioning and more firmly bonded. Background Art
[0002] Counterflow cooling tower filler is an auxiliary device of counterflow cooling tower. The most used component in the construction and daily maintenance of cooling tower is the filler, and the assembly work of the filler is the most arduous. With the continuous development of science and technology, people have higher and higher requirements for the manufacturing process of counterflow cooling tower filler.
[0003] The existing counterflow cooling tower fillers have certain drawbacks when in use. The current counterflow cooling tower fillers have the problems of difficult bonding, poor bonding effect, easy cracking, and easy tilting when separated from the special bonding tools. When the through rod is subsequently installed, the construction is difficult and the filler is easily damaged, which brings certain adverse effects to the actual use process. For this reason, we propose a counterflow cooling tower filler that is easy to automatically position and bond more firmly. Utility Model Content
[0004] Technical problem solved: In view of the shortcomings of the prior art, the utility model provides a countercurrent cooling tower filler which is easy to automatically position and bond more firmly. There are several lifting holes on the filler monomer, and the raised directions of the lifting holes in relative position are opposite, so that the raised directions of the circular bosses are the same after stacking, making the pipe threading process smoother. A positioning device is added and the lifting holes are optimized to improve practicality, which can effectively solve the problems in the background technology.
[0005] Technical solution: To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a countercurrent cooling tower filler which is easy to automatically position and bond more firmly, including a filler body, a plurality of groups of filler monomers are arranged inside the filler body, a plurality of groups of guide waves and heat dissipation waves are arranged on the filler monomers, the guide waves and the heat dissipation waves are staggered, a bonding platform is arranged between the guide waves and the heat dissipation waves, a fixing point is arranged on the bonding platform, and a lifting hole is arranged on the filler monomer.
[0006] Preferably, the filler monomers are provided in a plurality of groups, and the filler monomers in each group are bonded in an interlaced manner in both positive and negative directions to form a filler body, and interlaced corrugations are formed between the filler monomers.
[0007] Preferably, a plurality of groups of bonding platforms are arranged between the flow guiding waves and the heat dissipation waves on the filler monomer, and the height of the bonding platform and the height of the flow guiding waves and the heat dissipation waves are both 19 mm.
[0008] Preferably, a fixing point is provided at the top center of the bonding platform, and after the filler monomers form a filler body, the bonding platforms of different filler monomers are fitted together, and the concave point and the convex point of the fixing point coincide with each other.
[0009] Preferably, hanging holes are arranged on the filler monomers, and the hanging holes at relative positions have the same corrugations but opposite directions. After the filler monomers form a filler body, the corrugations at the opening positions have the same direction.
[0010] Preferably, the filler monomer is integrally formed with the guide wave, the heat dissipation wave, the bonding platform, the fixing point and the lifting hole by die-casting.
[0011] Beneficial effects: Compared with the prior art, the utility model provides a countercurrent cooling tower filler that is easy to automatically position and bond more firmly, and has the following beneficial effects: This countercurrent cooling tower filler that is easy to automatically position and bond more firmly, has several lifting holes on the filler monomer, and the lifting holes have patterns that are raised in opposite directions relative to each other, so that the raised directions of the annular bosses are the same after stacking, making the pipe threading process smoother, adding positioning devices and optimizing the lifting holes to improve practicality, and achieving better bonding effects by increasing the contact area, and the concave and convex matching points can keep the filler from being skewed when the filler is bonded without the need for special tools to fix it. After the filler monomer is bonded into the filler body, the lifting holes with the same corrugation direction are more suitable for stringing the hanger, and the angle between the single corrugation of the filler and the hanger is less than 90°, which will not damage the filler. The entire countercurrent cooling tower filler has a simple structure and is easy to operate, and the effect of use is better than that of the traditional method. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 The utility model is a schematic diagram of the overall structure of a counterflow cooling tower filler which is easy to automatically position and more firmly bonded.
[0013] Figure 2 The utility model is a structural schematic diagram of a filler monomer in a countercurrent cooling tower filler which is convenient for automatic positioning and more firmly bonded.
[0014] Figure 3 The utility model is a schematic diagram of a plane structure of a counterflow cooling tower filler which is convenient for automatic positioning and more firmly bonded.
[0015] Figure 4 This is a structural schematic diagram of an enlarged view of point A in a counterflow cooling tower filler of the utility model which is convenient for automatic positioning and more firmly bonded.
[0016] Figure 5 This is a structural schematic diagram of an enlarged view of point B in a counterflow cooling tower filler that is easy to automatically position and more firmly bonded according to the utility model.
[0017] Figure 6 This is a structural schematic diagram of an enlarged view of position C in a counterflow cooling tower filler that is easy to automatically position and more firmly bonded according to the utility model.
[0018] In the figure: 1. Filler monomer; 2. Guide wave; 3. Heat dissipation wave; 4. Bonding platform; 5. Fixing point; 6. Lifting hole. DETAILED DESCRIPTION
[0019] The technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings and specific embodiments, but those skilled in the art will understand that the embodiments described below are part of the embodiments of the utility model, rather than all of the embodiments, and are only used to illustrate the utility model, and should not be considered as limiting the scope of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the utility model. If the specific conditions are not specified in the embodiments, they are carried out according to conventional conditions or conditions recommended by the manufacturer. If the manufacturer is not specified for the reagents or instruments used, they are all conventional products that can be purchased commercially.
[0020] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] like Figure 1-6 As shown, a countercurrent cooling tower filler which is easy to automatically position and more firmly bonded comprises a filler body, a plurality of groups of filler monomers 1 are arranged inside the filler body, a plurality of groups of guide waves 2 and heat dissipation waves 3 are arranged on the filler monomers 1, the guide waves 2 and the heat dissipation waves 3 are staggered, a bonding platform 4 is arranged between the guide waves 2 and the heat dissipation waves 3, a fixing point 5 is arranged on the bonding platform 4, a lifting hole 6 is arranged on the filler monomer 1, and several lifting holes are arranged on the filler monomer. The patterns of the lifting holes in relative positions bulge in opposite directions, so that the bulge directions of the circular bosses are the same after stacking, so that the pipe threading process is smoother, a positioning device is added, and the lifting holes are optimized to improve practicality.
[0023] Furthermore, a plurality of groups of filler monomers 1 are provided, and the filler monomers 1 in each group are bonded to each other in an interlaced manner to form a filler body, and interlaced corrugations are formed between the filler monomers 1 .
[0024] Furthermore, a plurality of groups of bonding platforms 4 are arranged between the guide waves 2 and the heat dissipation waves 3 on the filler monomer 1, and the height of the bonding platforms 4 and the height of the guide waves 2 and the heat dissipation waves 3 are both 19 mm.
[0025] Furthermore, a fixing point 5 is provided at the center of the top of the bonding platform 4. After the filler monomers 1 form a filler body, the bonding platforms 4 of different filler monomers 1 are attached to each other, and the concave point and the convex point of the fixing point 5 are overlapped.
[0026] Furthermore, the packing monomer 1 is provided with a hanging hole 6, and the hanging holes 6 at relative positions have the same corrugation and opposite directions. After the packing monomer 1 forms a packing body, the corrugation directions at the opening positions are the same.
[0027] Furthermore, the filler monomer 1 is integrally formed with the guide wave 2, the heat dissipation wave 3, the bonding platform 4, the fixing point 5 and the lifting hole 6 by die-casting.
[0028] Working principle: The utility model includes a filler monomer 1, a guide wave 2, a heat dissipation wave 3, a bonding platform 4, a fixing point 5, and a lifting hole 6. There are several lifting holes on the filler monomer, and the lifting holes have opposite raised directions in relative positions, so that the raised directions of the circular bosses are the same after stacking, making the pipe threading process smoother, adding a positioning device and optimizing the lifting holes to improve practicality.
[0029] An array of bonding platforms is made at the contact position of two filler monomers, and concave and convex fixing points are made on the bonding platform. The fixed points are located in corresponding positions and matched with the same filler monomers. There are lifting holes on the filler monomers.
[0030] By increasing the contact area, a better bonding effect is achieved, and the concave and convex points make it possible to keep the filler straight without the need for special tools. After the filler monomers are bonded into the filler body, the hoisting holes with the same corrugation direction are more suitable for stringing the hanger rod, and the angle between the corrugation of the filler single piece and the hanger rod is less than 90°, which will not damage the filler.
[0031] The filler body is formed by bonding multiple groups of filler monomers 1 in an interlaced manner, forming interlaced corrugations between the filler monomers 1. The filler monomers 1 are bonded and connected, and the bonding points are at the peaks and troughs of the guide wave 2 and the heat dissipation wave 3. The bonding point positions are evenly distributed in a dot-like manner. A row of bonding points are selected at appropriate positions at the upper and lower ends of the filler by calculation. The two rows of bonding points are at the same distance from the edge and are perpendicular to a straight line. A bonding platform 4 is set on the bonding point. Two bonding platforms 4 are in a group, and are respectively located at the peaks and troughs of the adjacent guide waves 2 and heat dissipation waves 3. The center line of the bonding platform 4 is horizontal. The shape of the bonding platform 4 is a square boss, and the top surface of the boss coincides with the peak or trough of the wave, the height is 50% of the wavelength, and the length of the bottom side is equal to the wave distance. The edge of the bottom surface is parallel to the heat dissipation wave 3, and two bonding platforms 4 are in a group, corresponding to the bonding platforms 4 of the front and rear two pieces of filler monomers 1.
[0032] A concave and convex fixing point 5 is made on the center point of the bonding platform 4. The fixing point 5 of the bonding platform 4 at the crest of the upper end of the filler monomer 1 is a concave point, and the fixing point 5 of the bonding platform 4 at the trough is a convex point: the fixing point 5 of the bonding platform 4 at the crest of the lower end of the filler monomer 1 is a convex point, and the fixing point 5 of the bonding platform 4 at the trough is a concave point. The concave point is slightly larger than the convex point, and the convex point fits into the concave point when matched. A slight gap is left in the middle for applying glue.
[0033] When the filler monomers 1 are assembled into a filler body, the first piece is placed upright, and the second piece is rotated 180° along the lower edge and stacked on the first piece. The concave and convex fixing points of the rear piece will fit with the fixing points of the front piece, and the four sides of each filler monomer 1 are flush. Repeat the above steps to stack the filler monomers 1 to form a filler body of the required thickness.
[0034] The utility model is a counter-flow cooling tower packing with automatic positioning and stronger bonding. There are hanging holes 6 on the packing monomer 1. The hanging holes 6 are divided into two rows, the upper and lower rows, and the distance from the edge is equal. The hanging holes 6 in the upper and lower rows have the same hole pattern and opposite stretching directions. After the packing is stacked, the hanging holes 6 of each packing monomer 1 overlap. Because the even-numbered pieces rotate 180° along the lower edge as the center, the hanging holes 6 of each packing monomer 1 have the same stretching direction after the packing is bonded. Because the hanging hole 5 has a circular corrugation pattern, the edge of the hole left after the hanging hole 5 is cut in subsequent use is an inclined cone, which is more convenient for the suspension rod to pass through.
[0035] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0036] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A counterflow cooling tower filler that is easy to automatically position and bond more firmly, comprising a filler body, characterized in that: A plurality of groups of filler monomers (1) are arranged inside the filler body, a plurality of groups of flow-guiding waves (2) and heat-dissipating waves (3) are arranged on the filler monomers (1), the flow-guiding waves (2) and the heat-dissipating waves (3) are staggeredly distributed, a bonding platform (4) is arranged between the flow-guiding waves (2) and the heat-dissipating waves (3), a fixing point (5) is arranged on the bonding platform (4), and a lifting hole (6) is arranged on the filler monomers (1).
2. A counterflow cooling tower filler that is easy to position automatically and bond more firmly according to claim 1, characterized in that: The filler monomers (1) are arranged in a plurality of groups, and the filler monomers (1) in each group are bonded in an interlaced manner in both positive and negative directions to form a filler body, and interlaced corrugations are formed between the filler monomers (1).
3. A counterflow cooling tower filler that is easy to position automatically and bond more firmly according to claim 1, characterized in that: A plurality of groups of bonding platforms (4) are arranged between the flow-guiding waves (2) and the heat-dissipating waves (3) on the filler monomer (1), and the height of the bonding platforms (4) is 19 mm as are the height of the flow-guiding waves (2) and the heat-dissipating waves (3).
4. A counterflow cooling tower filler that is easy to position automatically and bond more firmly according to claim 1, characterized in that: A fixing point (5) is provided at the top center of the bonding platform (4). After the filler monomers (1) form a filler body, the bonding platforms (4) of different filler monomers (1) are bonded together, and the concave point and the convex point of the fixing point (5) overlap.
5. The counterflow cooling tower filler that is easy to position automatically and bond more firmly according to claim 1, characterized in that: The packing monomer (1) is provided with hanging holes (6), and the hanging holes (6) at relative positions have the same corrugations and opposite directions. After the packing monomer (1) forms a packing body, the corrugations at the opening positions have the same direction.
6. The counterflow cooling tower filler that is easy to position automatically and bond more firmly according to claim 1, characterized in that: The filler monomer (1), the guide wave (2), the heat dissipation wave (3), the bonding platform (4), the fixing point (5) and the lifting hole (6) are integrally formed by die-casting.