A weight level meter
By designing a cleaning cylinder and a blow drying mechanism in the heavy hammer level gauge, the surface of the wire rope is cleaned and dried, and the rope jam caused by foreign matter adhesion is solved, improving measurement accuracy and equipment life.
Patent Information
- Application Number
- CN202421461335.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-25
AI Technical Summary
During repeated use of the heavy hammer level gauge, foreign matters are easily stuck on the surface of the rope, causing the rope to fail, affecting the measurement effect and shortening the equipment life.
A heavy hammer level gauge is designed, including a cleaning cylinder and a blow drying mechanism. The wire rope passes through the partition structure in the cleaning cylinder. The cleaning mechanism cleans and blows the surface of the wire rope through the cleaning roller and a blow drying mechanism.
Through the cleaning and blow drying process, foreign matter on the wire rope is effectively removed, avoiding rope failure, improving measurement accuracy and extending the service life of the equipment.
Smart Images

Figure CN222748074U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engineering instrument measurement, in particular to a weight level meter. Background Art
[0002] The weight level meter is an instrument for detecting material level. It is generally used in scenarios where the detection environment is complex, the interference is large, or the solid level in the liquid needs to be monitored. The principle is that a rope is tied to a weight through a guide rope mechanism and falls vertically. When the weight touches an object, the guide rope mechanism receives a signal to retract the weight, and the height of the material level is calculated by measuring the rope stroke.
[0003] With the repeated use of the level meter, foreign objects often stick to the surface of the rope, causing the heavy hammer level meter to become stuck and fail during the rope reeling process, affecting the measurement effect and shortening the service life of the equipment. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a weight hammer material level meter.
[0005] The utility model is realized by the following technical solutions:
[0006] A weight level meter comprises a level meter housing, a steel wire rope is arranged in the level meter housing, one end of the steel wire rope passes through the outside of the level meter housing and is connected to a weight, a cleaning cylinder is arranged on the level meter housing, a group of partition plates are arranged in the cleaning cylinder, the partition plates are used to divide the space in the cleaning cylinder into a first blowing chamber, a second blowing chamber and a cleaning chamber, the cleaning chamber is located between the first blowing chamber and the second blowing chamber, the steel wire rope passes through the first blowing chamber, the cleaning chamber and the second blowing chamber in sequence in a vertical direction, a cleaning mechanism is arranged in the cleaning chamber, the cleaning mechanism is used to clean the surface of the steel wire rope, and a blowing mechanism is arranged in the first blowing chamber and the second blowing chamber, the blowing mechanism is used to blow air on the surface of the steel wire rope.
[0007] As a further improvement of the utility model, the cleaning mechanism includes two groups of cleaning rollers symmetrically arranged in the cleaning chamber, the two groups of cleaning rollers are arranged to abut against each other, and the steel wire rope passes vertically between the two groups of cleaning rollers.
[0008] As a further improvement of the present invention, a mounting frame is provided in the cleaning cylinder, and a plurality of groups of connecting rods are slidably provided on the mounting frame, and the cleaning roller is provided on the connecting rods. A flexible abutting mechanism is provided between the mounting frame and the connecting rods, and the flexible abutting mechanism is used to drive the two groups of cleaning rollers to maintain an abutting state with each other.
[0009] As a further improvement of the utility model, the flexible abutting mechanism includes an abutting boss arranged on the connecting rod, and a compression spring is sleeved on the connecting rod, and two ends of the compression spring respectively abut the mounting frame and the abutting boss.
[0010] As a further improvement of the present invention, one end of the connecting rod passes through the mounting frame and is provided with a limited end.
[0011] As a further improvement of the utility model, a brush is provided on the surface of the cleaning roller.
[0012] As a further improvement of the utility model, the side wall of the cleaning cylinder is provided with a liquid inlet pipe and a liquid outlet pipe connected with the cleaning chamber, and the liquid inlet pipe and the liquid outlet pipe are both provided with control valves.
[0013] As a further improvement of the utility model, the partition plate is provided with a threading hole for the steel wire rope to pass in or out, and a sealing mechanism is arranged in the threading hole.
[0014] As a further improvement of the present invention, the sealing mechanism includes a mounting ring detachably arranged at the threading hole, a sealing ring is arranged inside the mounting ring, and the steel wire rope passes through the sealing ring.
[0015] As a further improvement of the utility model, the blowing mechanism includes a jet valve arranged in the first blowing chamber and the second blowing chamber and located on both sides of the wire rope, and a fan is arranged on the side wall of the cleaning cylinder, and the fan is connected to the jet valve through an air pipe.
[0016] The beneficial effects of the utility model are as follows: in the utility model, the steel wire rope connected to the weight passes downward through the cleaning cylinder, and passes through the first blowing chamber, the cleaning chamber and the second blowing chamber in sequence, wherein the cleaning mechanism in the cleaning chamber cleans the surface of the steel wire rope, and at the same time the material level meter performs the operation of collecting or releasing the rope (controlling the rise or fall of the steel wire rope), at which time the steel wire rope passes through the cleaning chamber again, and moves into the first blowing chamber or the second blowing chamber, at which time the air blowing mechanism blows air on the surface of the steel wire rope again to dry the surface of the steel wire rope; the surface of the steel wire rope is cleaned by the cooperation of the air blowing mechanism and the cleaning mechanism, thereby removing foreign matter attached to the steel wire rope, and avoiding damage to the internal components of the material level meter housing and the steel wire rope. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The following is a detailed description of the preferred implementation examples of the present invention with reference to the accompanying drawings to help understand the purpose and advantages of the present invention, wherein:
[0018] Figure 1 This is a schematic diagram of the structure of an embodiment of the utility model;
[0019] Figure 2 This is a schematic diagram of the cleaning cylinder structure in the embodiment of the utility model;
[0020] Figure 3 It is a schematic diagram of the structure of the cleaning mechanism in the embodiment of the utility model.
[0021] Numbers in the figure: level meter housing 1, wire rope 2, weight 3, cleaning cylinder 4, partition plate 5, first blowing chamber 401, second blowing chamber 402, cleaning chamber 403, cleaning drum 6, mounting frame 7, connecting rod 8, top boss 9, compression spring 10, limit terminal 11, liquid inlet pipe 12, liquid outlet pipe 13, control valve 14, mounting ring 15, sealing ring 16, jet valve 17, fan 18. DETAILED DESCRIPTION
[0022] The utility model is further described in detail below based on the accompanying drawings and implementation cases.
[0023] The directional terms such as up, down, left, right, front, back, front, back, top, bottom, etc. mentioned or may be mentioned in this specification are defined relative to the structures shown in the drawings. The words "inside" and "outside" refer to the direction toward or away from the geometric center of a specific component, respectively. They are relative concepts, and therefore may change accordingly according to different locations and different usage conditions. Therefore, these or other directional terms should not be interpreted as restrictive terms.
[0024] refer to Figures 1 to 3 , the utility model embodiment discloses:
[0025] A weight level meter comprises a level meter housing 1 (a control element and a winding mechanism are arranged in the level meter housing 1, but since they are common technical means in the art and are not improved in the present application, they are not described here), a steel wire rope 2 is arranged in the level meter housing 1, one end of the steel wire rope 2 passes through the outside of the level meter housing 1 and is connected to a weight 3, a cleaning cylinder 4 is arranged on the level meter housing 1, a group of partition plates 5 are arranged in the cleaning cylinder 4, the partition plates 5 are used to separate the space in the cleaning cylinder 4 into a first blowing chamber 401, a second blowing chamber 402 and a cleaning chamber 403, the cleaning chamber 403 is located between the first blowing chamber 401 and the second blowing chamber 402, the steel wire rope 2 passes through the first blowing chamber 401, the cleaning chamber 403 and the second blowing chamber 402 in sequence in the vertical direction, a cleaning mechanism is arranged in the cleaning chamber 403, and the cleaning mechanism is used to clean the surface of the steel wire rope 2, The first air blowing chamber 401 and the second air blowing chamber 402 are provided with a blowing mechanism, and the blowing mechanism is used to blow air on the surface of the wire rope 2; specifically, in the present embodiment, the wire rope 2 connected to the weight 3 passes downward through the cleaning cylinder 4, and passes through the first air blowing chamber 401, the cleaning chamber 403 and the second air blowing chamber 402 in sequence, wherein the cleaning mechanism in the cleaning chamber 403 cleans the surface of the wire rope 2, and at the same time the material level meter performs the operation of collecting or releasing the rope (controlling the wire rope 2 to rise or fall), at which time the wire rope 2 passes through the cleaning chamber 403 again, and moves into the first air blowing chamber 401 or the second air blowing chamber 402, at which time the blowing mechanism blows air on the surface of the wire rope 2 again to dry the surface of the wire rope 2; the surface of the wire rope 2 is cleaned by the cooperation of the blowing mechanism and the cleaning mechanism, and foreign matter attached to the wire rope 2 is removed, so as to avoid damage to the internal components of the material level meter housing 1 and the wire rope 2.
[0026] The cleaning mechanism includes two groups of cleaning rollers 6 symmetrically arranged in the cleaning chamber 403. The two groups of cleaning rollers 6 are arranged to abut against each other. The steel wire rope 2 passes vertically between the two groups of cleaning rollers 6. Each group of cleaning rollers 6 is arranged opposite to each other. When the steel wire rope 2 rises or falls, its surface rubs against the cleaning roller 6. The surface of the cleaning roller 6 is provided with a brush, thereby achieving the effect of cleaning the surface of the steel wire rope 2.
[0027] In order to keep the two groups of cleaning rollers 6 in abutment with each other so as to clamp the wire rope 2, a mounting frame 7 is provided in the cleaning cylinder 4, and a plurality of connecting rods 8 are slidably provided on the mounting frame 7, and the cleaning rollers 6 are provided on the connecting rods 8, and a flexible abutting mechanism is provided between the mounting frame 7 and the connecting rods 8, and the flexible abutting mechanism is used to drive the two groups of cleaning rollers 6 to keep in abutment with each other; the flexible abutting mechanism includes an abutting boss 9 provided on the connecting rod 8, and a compression spring 10 is sleeved on the connecting rod 8, and the two ends of the compression spring 10 respectively abut the mounting frame 7 and the abutting boss 9.
[0028] One end of the connecting rod 8 passes through the mounting frame 7 and is provided with a limited end 11. One end of the connecting rod 8 is connected to the cleaning roller 6, and the other end passes through the mounting frame 7. The connecting rod 7 is slidably mounted on the mounting frame 7. Therefore, a limited end 11 is provided to limit the sliding distance of the connecting rod 7 on the mounting frame 7 toward the side of the cleaning roller 6 and prevent the connecting rod 7 from falling off.
[0029] In order to achieve a better cleaning effect, the side wall of the cleaning cylinder 4 is provided with a liquid inlet pipe 12 and a liquid outlet pipe 13 connected to the cleaning chamber 403, and a control valve 14 is provided on the liquid inlet pipe 12 and the liquid outlet pipe 13; cleaning liquid is injected into the cleaning chamber 403 through the liquid inlet pipe 12, so as to cooperate with the cleaning drum 6 to clean the wire rope 2.
[0030] The partition plate 5 is provided with a threading hole for the steel wire rope 2 to pass through or pass through. Since cleaning liquid is injected into the cleaning chamber 403, a sealing mechanism is provided in the threading hole to prevent leakage of the cleaning liquid. The sealing mechanism includes a mounting ring 15 detachably arranged at the threading hole, a sealing ring 16 (rubber sealing ring) is provided in the mounting ring 15, and the steel wire rope 2 passes through the sealing ring 16, wherein the mounting ring 15 is detachably matched with the threading hole through a thread, and a sealing ring 16 is provided on the inner side of the mounting ring 15, and the inner wall of the sealing ring 16 is abutted against the side wall of the steel wire rope 2, thereby preventing leakage of the cleaning liquid from the threading hole.
[0031] Although the sealing ring 18 can prevent the cleaning liquid from leaking, the steel wire rope 2 needs to rise or fall, so when the steel wire rope 2 passes through the cleaning chamber 403, a small amount of cleaning liquid will still adhere to its surface. Therefore, a blowing mechanism is provided in the first blowing chamber 401 and the second blowing chamber 402; the blowing mechanism includes a jet valve 17 provided in the first blowing chamber 401 and the second blowing chamber 402 and located on both sides of the steel wire rope 2, and a fan 18 is provided on the side wall of the cleaning cylinder 4, and the fan 18 is connected to the jet valve 17 through an air pipe. The side wall of the cleaning cylinder 4 is also provided with a plurality of ventilation holes connected with the first blowing chamber 401; and the lower end of the cleaning cylinder 4 is provided with an opening connected with the second blowing chamber 402 for gas to flow out; when the wire rope 2 rises or falls, the jet valve 17 blows air to the wire rope 2, thereby drying the surface of the wire rope; in addition, in the process of collecting the rope, the jet valve 17 located in the second blowing chamber can first blow air to the surface of the wire rope 2, preliminarily blow off foreign matter attached to the surface of the wire rope 2, and then control the wire rope 2 to enter the cleaning chamber 403 for cleaning, thereby improving the cleaning efficiency.
[0032] Finally, it should be noted that the above implementation cases are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the above implementation cases, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the above implementation cases, or replace some of the technical features therein with equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the implementation cases of the utility model.
Claims
1. A weight level meter, comprising a level meter housing (1), wherein a steel wire rope (2) is arranged inside the level meter housing (1), and one end of the steel wire rope (2) passes through the outside of the level meter housing (1) and is connected to a weight (3), characterized in that: A cleaning cylinder (4) is arranged on the housing (1) of the material level meter. A group of partition plates (5) are arranged in the cleaning cylinder (4). The partition plates (5) are used to divide the space in the cleaning cylinder (4) into a first blowing chamber (401), a second blowing chamber (402) and a cleaning chamber (403). The cleaning chamber (403) is located between the first blowing chamber (401) and the second blowing chamber (402). The steel wire rope (2) vertically passes through the first blowing chamber (401), the cleaning chamber (403) and the second blowing chamber (402) in sequence. A cleaning mechanism is arranged in the cleaning chamber (403). The cleaning mechanism is used to clean the surface of the steel wire rope (2). A blowing mechanism is arranged in the first blowing chamber (401) and the second blowing chamber (402). The blowing mechanism is used to blow air on the surface of the steel wire rope (2).
2. A weight level meter according to claim 1, characterized in that: The cleaning mechanism comprises two groups of cleaning rollers (6) symmetrically arranged in the cleaning chamber (403), the two groups of cleaning rollers (6) being arranged to abut against each other, and the steel wire rope (2) passing vertically between the two groups of cleaning rollers (6).
3. A weight level meter according to claim 2, characterized in that: A mounting frame (7) is arranged inside the cleaning cylinder (4); a plurality of groups of connecting rods (8) are slidably arranged on the mounting frame (7); the cleaning cylinder (6) is arranged on the connecting rods (8); a flexible abutting mechanism is arranged between the mounting frame (7) and the connecting rods (8); the flexible abutting mechanism is used to drive the two groups of cleaning cylinders (6) to maintain an abutting state with each other.
4. A weight level meter according to claim 3, characterized in that: The flexible abutting mechanism comprises an abutting boss (9) arranged on the connecting rod (8), a compression spring (10) is sleeved on the connecting rod (8), and two ends of the compression spring (10) respectively abut against the mounting frame (7) and the abutting boss (9).
5. A weight level meter according to claim 4, characterized in that: One end of the connecting rod (8) passes through the mounting frame (7) and is provided with a limiting end (11).
6. A weight level meter according to claim 5, characterized in that: The surface of the cleaning roller (6) is provided with a brush.
7. A weight level meter according to claim 2, characterized in that: A liquid inlet pipe (12) and a liquid outlet pipe (13) which are in communication with the cleaning chamber (403) are provided on the side wall of the cleaning cylinder (4), and a control valve (14) is provided on each of the liquid inlet pipe (12) and the liquid outlet pipe (13).
8. A weight level meter according to claim 7, characterized in that: The partition plate (5) is provided with a threading hole for the steel wire rope (2) to pass in or out, and a sealing mechanism is provided in the threading hole.
9. A weight level meter according to claim 8, characterized in that: The sealing mechanism comprises a mounting ring (15) which is detachably arranged at the threading hole, a sealing ring (16) being arranged inside the mounting ring (15), and the steel wire rope (2) passing through the sealing ring (16).
10. A weight level meter according to claim 1, characterized in that: The blowing mechanism comprises an air jet valve (17) arranged in the first air blowing chamber (401) and the second air blowing chamber (402) and located on both sides of the steel wire rope (2); a fan (18) is arranged on the side wall of the cleaning cylinder (4); and the fan (18) is connected to the air jet valve (17) through an air supply pipe.