Plate heat exchanger performance test tool
By designing a plate heat exchanger performance testing tooling that includes a fixture, fluid sensor and leakage warning components, the problem of lack of performance testing tooling for plate heat exchanger in the prior art is solved, and the convenience and safety of testing are achieved.
Patent Information
- Application Number
- CN202421630907.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The prior art lacks performance testing tooling for plate heat exchangers, resulting in difficulty and inconvenience in testing.
A plate heat exchanger performance testing tool is designed, including a fixing frame, a hot fluid inlet pipe, a cold fluid outlet pipe, a hot fluid outlet pipe, and a cold fluid inlet pipe. A fluid temperature sensor, a fluid flow sensor, a fluid pressure sensor are installed, and a sealing shell and a leakage warning assembly are installed.
The tooling can easily test the performance of the plate heat exchanger, it is simple to use, and through the design of the sealing case and leakage warning components, it avoids fluid leakage and environmental pollution, and reminds staff to deal with it in a timely manner.
Smart Images

Figure CN222748224U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of plate heat exchanger performance testing, in particular to a plate heat exchanger performance testing tool. Background Art
[0002] A plate heat exchanger is a highly efficient heat exchange device. It is composed of a series of stacked metal plates with a certain corrugated shape. Narrow channels are formed between these plates, so that two fluids with different temperatures flow in adjacent channels respectively and exchange heat through the plates. Plate heat exchangers have many advantages. First, it has high heat transfer efficiency and can achieve a larger heat exchange area in a smaller space, thereby transferring heat quickly and effectively. Secondly, it has the characteristics of compact structure and light weight, and is relatively easy to install and maintain. Furthermore, plate heat exchangers are highly adaptable and can be flexibly combined and adjusted according to different working conditions and needs.
[0003] Plate heat exchangers need to be tested for performance, which generally requires a variety of testing instruments, but there is a lack of performance testing tooling for plate heat exchangers on the market.
[0004] Therefore, a plate heat exchanger performance testing tool is proposed to address the above problems. Utility Model Content
[0005] In order to solve the problems raised in the above background technology, the utility model provides a plate heat exchanger performance testing tool, which has the advantage of conveniently testing the performance of the plate heat exchanger.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a plate heat exchanger performance testing tool, including a fixing frame, the fixing frame is fixedly connected with a hot fluid inlet pipe, a cold fluid outlet pipe, a hot fluid outlet pipe, and a cold fluid inlet pipe that are arranged through, and the hot fluid inlet pipe, the cold fluid outlet pipe, the hot fluid outlet pipe, and the cold fluid inlet pipe are all installed with a fluid temperature sensor, a fluid flow sensor, and a fluid pressure sensor. The hot fluid inlet pipe, the cold fluid outlet pipe, the hot fluid outlet pipe, and the cold fluid inlet pipe are connected at both ends of the plate heat exchanger and the fluid pipeline, and a fluid temperature sensor, a fluid flow sensor, and a fluid pressure sensor are arranged thereon to test the performance of the plate heat exchanger, which is very convenient to use. A sealing shell is provided on the outer side of the fluid temperature sensor, the fluid flow sensor, and the fluid pressure sensor, and a leakage warning component is installed on the sealing shell.
[0007] Preferably, the fixing frame is composed of two correspondingly arranged fixing plates and a connecting rod, and one opposite side of the fixing plate is fixedly connected to the connecting rod.
[0008] Preferably, both ends of the hot fluid inlet pipe, the cold fluid outlet pipe, the hot fluid outlet pipe and the cold fluid inlet pipe are respectively provided with a plate heat exchanger connecting flange and a fluid pipeline connecting flange, and the plate heat exchanger connecting flange and the fluid pipeline connecting flange are both provided with evenly distributed connecting holes.
[0009] Preferably, a sealing gasket is provided on the side of the plate heat exchanger connecting flange away from the fluid pipeline connecting flange, and the connecting hole passes through the sealing gasket.
[0010] Preferably, the leakage warning assembly includes a fixed cylinder, a piston plate is provided in the fixed cylinder, a warning rod is fixedly connected to the top of the piston plate, the warning rod passes through the fixed cylinder, and a spring is sleeved on the warning rod in the fixed cylinder. The leakage warning assembly can prevent leakage from the connection positions of the fluid temperature sensor, the fluid flow sensor, and the fluid pressure sensor to pollute the surrounding environment, and promptly remind the staff.
[0011] Preferably, a sealing ring is provided on the outer side of the piston plate, and the outer surface of the sealing ring is in close contact with the inner wall of the fixing cylinder.
[0012] Preferably, a through hole is provided on the top of the fixing tube, and the warning rod is arranged in the through hole.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. The utility model is provided with a hot fluid inlet pipe, a cold fluid outlet pipe, a hot fluid outlet pipe, a cold fluid inlet pipe and other structures, and the two ends thereof are connected with the plate heat exchanger and the fluid pipeline, and a fluid temperature sensor, a fluid flow sensor and a fluid pressure sensor are arranged thereon to test the performance of the plate heat exchanger, which is very convenient to use;
[0015] 2. The utility model can prevent leakage at the connection position of the fluid temperature sensor, the fluid flow sensor, and the fluid pressure sensor and pollute the surrounding environment by providing a sealing shell and a leakage warning component, and can promptly remind the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a structural schematic diagram of the sealing shell position of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the hot fluid inlet pipe of the utility model;
[0019] Figure 4 This is a structural schematic diagram of the sealing gasket position of the utility model;
[0020] Figure 5It is a structural schematic diagram of the leakage warning component of the utility model.
[0021] In the figure: 1, fixed frame; 101, fixed plate; 102, connecting rod;
[0022] 2. Hot fluid inlet pipe; 3. Cold fluid outlet pipe; 4. Hot fluid outlet pipe; 5. Cold fluid inlet pipe; 6. Fluid temperature sensor; 7. Fluid flow sensor; 8. Fluid pressure sensor; 9. Sealed shell;
[0023] 10. Leakage warning assembly; 1001. Fixed cylinder; 1002. Piston plate; 1003. Warning rod; 1004. Spring; 1005. Sealing ring; 1006. Through hole;
[0024] 11. Plate heat exchanger connecting flange; 12. Fluid pipeline connecting flange; 13. Connecting hole; 14. Sealing gasket. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] like Figures 1 to 5 As shown, the utility model provides a plate heat exchanger performance testing tool, including a fixing frame 1, the fixing frame 1 is fixedly connected with a hot fluid inlet pipe 2, a cold fluid outlet pipe 3, a hot fluid outlet pipe 4, and a cold fluid inlet pipe 5 which are arranged through, the hot fluid inlet pipe 2, the cold fluid outlet pipe 3, the hot fluid outlet pipe 4, and the cold fluid inlet pipe 5 are all installed with a fluid temperature sensor 6, a fluid flow sensor 7, and a fluid pressure sensor 8, a sealing shell 9 is provided on the outer side of the fluid temperature sensor 6, the fluid flow sensor 7, and the fluid pressure sensor 8, the sealing shell 9 is movably connected with the hot fluid inlet pipe 2, the cold fluid outlet pipe 3, the hot fluid outlet pipe 4, and the cold fluid inlet pipe 5, and a leakage warning component 10 is installed on the sealing shell 9.
[0027] Specifically, the fixing frame 1 is composed of two correspondingly arranged fixing plates 101 and a connecting rod 102 , and one opposite side of the fixing plate 101 is fixedly connected to the connecting rod 102 .
[0028] Furthermore, the two ends of the hot fluid inlet pipe 2, the cold fluid outlet pipe 3, the hot fluid outlet pipe 4, and the cold fluid inlet pipe 5 are respectively provided with a plate heat exchanger connecting flange 11 and a fluid pipeline connecting flange 12, and the plate heat exchanger connecting flange 11 and the fluid pipeline connecting flange 12 are both provided with evenly distributed connecting holes 13.
[0029] Furthermore, a sealing gasket 14 is provided on the side of the plate heat exchanger connecting flange 11 away from the fluid pipeline connecting flange 12 , and the connecting hole 13 passes through the sealing gasket 14 .
[0030] It is worth mentioning that the leakage warning assembly 10 includes a fixed cylinder 1001, a piston plate 1002 is arranged in the fixed cylinder 1001, a warning rod 1003 is fixedly connected to the top of the piston plate 1002, the warning rod 1003 passes through the fixed cylinder 1001, and a spring 1004 is sleeved on the warning rod 1003 in the fixed cylinder 1001. When leakage occurs at the connection between the fluid temperature sensor 6, the fluid flow sensor 7, and the fluid pressure sensor 8, the sealing shell 9 can prevent the fluid from leaking directly, and can confine the fluid in the sealing shell 9. The pressure in the sealing shell 9 increases, prompting the warning rod 1003 to move up to remind the staff.
[0031] It is worth noting that a sealing ring 1005 is provided on the outer side of the piston plate 1002 , and the outer surface of the sealing ring 1005 is in close contact with the inner wall of the fixed cylinder 1001 to form a seal, thereby limiting the fluid in the bottom space of the piston plate 1002 .
[0032] It is worth mentioning that a through hole 1006 is provided on the top of the fixing tube 1001 , and the warning rod 1003 is disposed in the through hole 1006 , so as to facilitate the leakage of the warning rod 1003 .
[0033] Among them, the fluid temperature sensor 6, the fluid flow sensor 7, and the fluid pressure sensor 8 are existing technologies and will not be described in detail; at the same time, the utility model also includes a power supply, a controller, and a switch, which are not the main technical points of this patent and will not be described in detail.
[0034] Working principle and process: The plate heat exchanger connection flange 11 and the fluid pipeline connection flange 12 at both ends of the hot fluid inlet pipe 2, the cold fluid outlet pipe 3, the hot fluid outlet pipe 4, and the cold fluid inlet pipe 5 are respectively connected to the plate heat exchanger and the corresponding fluid pipeline, so that the fluid can be normally introduced into and exported from the plate heat exchanger. The temperature, flow rate, and pressure of the hot fluid and the cold fluid entering and leaving are measured by the fluid temperature sensor 6, the fluid flow sensor 7, and the fluid pressure sensor 8, and the data is uploaded to the terminal. After data analysis, the performance of the plate heat exchanger can be tested. If there is a fluid leak at the connection between the fluid temperature sensor 6, the fluid flow sensor 7, and the fluid pressure sensor 8, the leaked fluid will be confined in the sealing shell 9 to prevent the fluid from directly overflowing and polluting the surrounding environment. When the fluid leaks, the pressure in the sealing shell 9 increases, and then the piston plate 1002 of the leakage warning component 10 is squeezed to move upward, so that the warning rod 1003 moves upward and leaks, so that the staff can find it in time, which is convenient for the staff to timely inspect the fluid leakage position, avoid deviation in the test data, and is conducive to the use of the plate heat exchanger performance test tooling.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A plate heat exchanger performance testing tool, comprising a fixing frame (1), characterized in that: The fixing frame (1) is fixedly connected with a hot fluid inlet pipe (2), a cold fluid outlet pipe (3), a hot fluid outlet pipe (4), and a cold fluid inlet pipe (5) which are arranged through the fixing frame; a fluid temperature sensor (6), a fluid flow sensor (7), and a fluid pressure sensor (8) are installed on the hot fluid inlet pipe (2), the cold fluid outlet pipe (3), the hot fluid outlet pipe (4), and the cold fluid inlet pipe (5); a sealing shell (9) is provided on the outer side of the fluid temperature sensor (6), the fluid flow sensor (7), and the fluid pressure sensor (8); and a leakage warning component (10) is installed on the sealing shell (9).
2. A plate heat exchanger performance testing tool according to claim 1, characterized in that: The fixing frame (1) is composed of two correspondingly arranged fixing plates (101) and a connecting rod (102), and the fixing plate (101) is fixedly connected to the connecting rod (102) on one opposite side.
3. The plate heat exchanger performance testing tool according to claim 1, characterized in that: The two ends of the hot fluid inlet pipe (2), the cold fluid outlet pipe (3), the hot fluid outlet pipe (4), and the cold fluid inlet pipe (5) are respectively provided with a plate heat exchanger connecting flange (11) and a fluid pipeline connecting flange (12), and the plate heat exchanger connecting flange (11) and the fluid pipeline connecting flange (12) are both provided with evenly distributed connecting holes (13).
4. A plate heat exchanger performance testing tool according to claim 3, characterized in that: A sealing gasket (14) is provided on the side of the plate heat exchanger connecting flange (11) away from the fluid pipeline connecting flange (12), and the connecting hole (13) passes through the sealing gasket (14).
5. The plate heat exchanger performance testing tool according to claim 1, characterized in that: The leakage warning assembly (10) comprises a fixed cylinder (1001), a piston plate (1002) is arranged inside the fixed cylinder (1001), a warning rod (1003) is fixedly connected to the top of the piston plate (1002), the warning rod (1003) passes through the fixed cylinder (1001), and a spring (1004) is sleeved on the warning rod (1003) in the fixed cylinder (1001).
6. A plate heat exchanger performance testing tool according to claim 5, characterized in that: A sealing ring (1005) is provided on the outer side of the piston plate (1002), and the outer surface of the sealing ring (1005) is in close contact with the inner wall of the fixing cylinder (1001).
7. The plate heat exchanger performance testing tool according to claim 5, characterized in that: A through hole (1006) is provided on the top of the fixing tube (1001), and the warning rod (1003) is arranged in the through hole (1006).
Citation Information
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