A tool for making conductive rings of oil-immersed vacuum on-load tap changer
By designing an oil-immersed vacuum on-load tap-off switch conductive ring production tool, the combination of steering assembly and hand-crank wheels solves the problem of steering control of the conductive ring copper row, and achieves precise steering and efficient production, simplifying operation and saving time and materials.
Patent Information
- Application Number
- CN202421422864.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-21
AI Technical Summary
In the prior art, the copper velocity steering control of the conductive ring is difficult, which makes it difficult to accurately control the force and angle during manual operation, affecting the use effect of the conductive ring and causing waste of materials.
An oil-immersed vacuum on-load tap-changer conductive ring production tool is designed, including a steering assembly and a hand-crank wheel. The steering assembly forms an arc-shaped steering channel, and the hand-crank wheel and gear transmission cooperate to achieve precise steering of the copper row.
It solves the problem of difficult control of the bending steering force and angle of manual operation of copper tray, improves steering efficiency, is simple to operate, saves time and effort, and avoids waste of materials.
Smart Images

Figure CN222749860U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conductive ring production equipment, in particular to a conductive ring manufacturing tool for an oil-immersed vacuum on-load tap-changer. Background Art
[0002] Collector rings are also called conductive rings, slip rings, collector rings, and collector rings. They can be used in any electromechanical system that requires continuous rotation while transmitting power and signals from a fixed position to a rotating position. Slip rings can improve system performance, simplify system structure, and prevent wires from being twisted during rotation.
[0003] During the switching process of the oil-immersed on-load switch, the conductive ring needs to transmit and distribute the electric energy in order to change the internal gear. The overall material cost of the conductive ring made according to the existing process is very high. Moreover, the copper busbar is generally bent by manual control during the process of turning around. However, the bending force and angle cannot be accurately controlled during manual operation, which is easy to affect the subsequent use of the conductive ring and cause waste of materials. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a tool for making a conductive ring of an oil-immersed vacuum on-load tap changer, which can solve the problem of difficult copper busbar steering control in the conductive ring production process.
[0005] In order to solve the above technical problems, the technical solutions adopted by the present utility model are as follows.
[0006] A tool for making a conductive ring of an oil-immersed vacuum on-load tap changer comprises a bracket with a mounting plate on the top; a steering assembly for transmitting and steering a copper busbar is arranged on the front side of the mounting plate; and a hand wheel for controlling the action of the steering assembly is installed on the rear side of the mounting plate.
[0007] The above-mentioned oil-immersed vacuum on-load tap changer conductive ring manufacturing tool, the steering assembly includes a first active guide wheel, a second active guide wheel, a first incoming wire guide wheel, a second incoming wire guide wheel, a first driven guide wheel, a second driven guide wheel, and a third driven guide wheel respectively mounted on a mounting plate; the first active guide wheel, the second active guide wheel, the first driven guide wheel and the second driven guide wheel, and the third driven guide wheel are arranged up and down to form an arc-shaped steering channel for the copper bar to pass through and bend and turn; the first incoming wire guide wheel and the second incoming wire guide wheel are vertically installed in parallel on one side of the mounting plate, and an incoming wire channel for the copper bar to pass through is formed between the first incoming wire guide wheel and the second incoming wire guide wheel.
[0008] In the above-mentioned oil-immersed vacuum on-load tap changer conductive ring manufacturing tool, the first driving guide wheel, the second driving guide wheel and the first driven guide wheel are arranged in an arc shape, and the second driven guide wheel and the third driven guide wheel are also arranged in an arc shape and are located below the first driving guide wheel, the second driving guide wheel and the first driven guide wheel.
[0009] In the above-mentioned oil-immersed vacuum on-load tap changer conductive ring manufacturing tool, the first driving guide wheel and the second driving guide wheel are respectively installed on the mounting plate through the rotating shaft, and the first driving guide wheel and the second driving guide wheel are driven by the driving gear installed between the center of the hand wheel and the mounting plate.
[0010] In the above-mentioned oil-immersed vacuum on-load tap changer conductive ring manufacturing tool, the first driving guide wheel comprises a first driving guide wheel rear plate and a first driving guide wheel front plate, the first driving guide wheel rear plate and the first driving guide wheel front plate are respectively arranged on the rotating shaft at the front end of the mounting plate and are separated by a certain distance; a first driven gear meshing with the driving gear is installed on the rotating shaft located at the rear side of the mounting plate.
[0011] The above-mentioned oil-immersed vacuum on-load tap changer conductive ring manufacturing tool, the second driving guide wheel includes a second driving guide wheel rear plate and a second driving guide wheel front plate, the second driving guide wheel rear plate and the second driving guide wheel front plate are respectively arranged on the rotating shaft at the front end of the mounting plate and the two are separated by a certain distance; the second driven gear meshing with the driving gear is installed on the rotating shaft located on the rear side of the mounting plate.
[0012] In the above-mentioned tool for making a conductive ring of an oil-immersed vacuum on-load tap changer, a handle for facilitating shaking of the hand-crank wheel is further provided at one end of the rear side of the hand-crank wheel.
[0013] The above-mentioned oil-immersed vacuum on-load tap-changer conductive ring manufacturing tool comprises a base arranged in an I-shaped structure and columns installed on both sides of the base, and the base and the columns are respectively composed of U-shaped channel steels.
[0014] Due to the adoption of the above technical scheme, the technical progress achieved by the present invention is as follows.
[0015] The utility model provides a tool for making a conductive ring of an oil-immersed vacuum on-load tap changer. The tool completes the steering of the copper busbar by arranging a steering component, thereby solving the problem that the bending steering force and angle of the copper busbar are difficult to control during manual operation. At the same time, the steering efficiency is effectively improved through the coordination of a hand-cranked wheel and a gear transmission. The tool is easy to operate and saves time and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the specific structure of the utility model;
[0017] Figure 2 It is an exploded view of the utility model.
[0018] Wherein: 1. bracket, 2. mounting plate, 3. first driving guide wheel, 31. first driven gear, 32. first driving guide wheel rear plate, 33. first driving guide wheel front plate, 4. second driving guide wheel, 41. second driven gear, 42. second driving guide wheel rear plate, 43. second driving guide wheel front plate, 5. hand wheel, 6. first wire feed guide wheel, 7. second wire feed guide wheel, 8. first driven guide wheel, 9. second driven guide wheel, 10. third driven guide wheel, 11. driving gear, 12. rotating shaft. DETAILED DESCRIPTION
[0019] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0020] A tool for making a conductive ring of an oil-immersed vacuum on-load tap changer, such as Figure 1 to Figure 2 As shown, it includes a bracket 1, a mounting plate 2 is arranged on the top of the bracket 1, a steering assembly is arranged on the front side of the mounting plate 2, and a hand-cranked wheel 5 for controlling the action of the steering assembly is installed on the rear side of the mounting plate 2.
[0021] The bracket 1 includes a base arranged in an I-shaped structure and columns installed on both sides of the base. The base and the columns are respectively composed of U-shaped channel steels, which can reduce the weight of the entire bracket while ensuring the stability of the bracket and saving material costs.
[0022] The steering assembly includes a first driving guide wheel 3, a second driving guide wheel 4, a first incoming wire guide wheel 6, a second incoming wire guide wheel 7, a first driven guide wheel 8, a second driven guide wheel 9, and a third driven guide wheel 10, which are respectively mounted on the mounting plate 2.
[0023] The first active guide wheel 3, the second active guide wheel 4, the first driven guide wheel 8, the second driven guide wheel 9, and the third driven guide wheel 10 are arranged up and down to form an arc-shaped turning channel for the copper bar to pass through and bend and turn.
[0024] The first driving guide wheel 3 , the second driving guide wheel 4 , and the first driven guide wheel 8 are arranged in an arc shape, and the second driven guide wheel 9 and the third driven guide wheel 10 are also arranged in an arc shape and are located below the first driving guide wheel 3 , the second driving guide wheel 4 , and the first driven guide wheel 8 .
[0025] The first wire-inlet guide wheel 6 and the second wire-inlet guide wheel 7 are vertically mounted side by side on one side of the mounting plate 2, and a wire-inlet channel for the copper busbar to pass through is formed between the first wire-inlet guide wheel 6 and the second wire-inlet guide wheel 7.
[0026] The first driving guide wheel 3 and the second driving guide wheel 4 are respectively mounted on the mounting plate 2 through the rotating shaft 12, and the first driving guide wheel 3 and the second driving guide wheel 4 are driven by the driving gear 11 installed between the center of the hand-cranked wheel and the mounting plate.
[0027] The first driving guide wheel 3 includes a first driving guide wheel rear plate 32 and a first driving guide wheel front plate 33. The first driving guide wheel rear plate 32 and the first driving guide wheel front plate 33 are respectively arranged on the rotating shaft 12 at the front end of the mounting plate 2 and are separated by a certain distance so that the copper bar can pass through.
[0028] The second driving guide wheel 4 includes a second driving guide wheel rear plate 42 and a second driving guide wheel front plate 43. The second driving guide wheel rear plate 42 and the second driving guide wheel front plate 43 are respectively arranged on the rotating shaft 12 at the front end of the mounting plate 2 and are separated by a certain distance.
[0029] A first driven gear 31 and a second driven gear 41 which mesh with the driving gear 11 for transmission are respectively mounted on the rotating shaft 12 located at the rear side of the mounting plate 2 .
[0030] A handle is also provided at one end of the rear side of the hand-cranked wheel 5 for facilitating shaking of the hand-cranked wheel 5 , and the first active guide wheel 3 and the second active guide wheel 4 are driven to rotate and transmit the copper bar by shaking the hand-cranked wheel.
[0031] When in use, one end of the copper bar is passed through the gap between the first incoming wire guide wheel 6 and the second incoming wire guide wheel 7, and the end of the copper bar is controlled to pass between the first driving guide wheel 3 and the third driven guide wheel 10, and is transmitted through the first driving guide wheel 3 and the second driving guide wheel 4, and moves inside the arc-shaped turning channel formed between the first driving guide wheel 3, the second driving guide wheel 4, the first driven guide wheel 8 and the second driven guide wheel 9, and the third driven guide wheel 10 to complete the turning.
[0032] Specifically, by shaking the hand crank 5, the driving gear 11 is meshed with the first driven gear 31 and the second driven gear 41 respectively, and the first driving guide wheel 3 and the second driving guide wheel 4 are driven to rotate, so that the copper bar located between the first driving guide wheel 3 and the third driven guide wheel 10 can be moved along the arc-shaped turning channel, and the copper bar is turned through the first driven guide wheel 8, the second driven guide wheel 9, and the third driven guide wheel 10.
[0033] The utility model provides a tool for making a conductive ring of an oil-immersed vacuum on-load tap changer. The tool completes the steering of the copper busbar by arranging a steering component, thereby solving the problem that the bending steering force and angle of the copper busbar are difficult to control during manual operation. At the same time, the steering efficiency is effectively improved through the coordination of a hand-cranked wheel and a gear transmission. The tool is easy to operate and saves time and effort.
Claims
1. A tool for making a conductive ring of an oil-immersed vacuum on-load tap changer, characterized in that: The invention comprises a bracket (1), wherein a mounting plate (2) is arranged on the top of the bracket (1); a steering assembly for transmitting and steering the copper busbar is arranged on the front side of the mounting plate (2); and a hand-cranked wheel (5) for controlling the movement of the steering assembly is installed on the rear side of the mounting plate (2).
2. The tool for making a conductive ring of an oil-immersed vacuum on-load tap changer according to claim 1, characterized in that: The steering assembly comprises a first active guide wheel (3), a second active guide wheel (4), a first wire-inlet guide wheel (6), a second wire-inlet guide wheel (7), a first driven guide wheel (8), a second driven guide wheel (9), and a third driven guide wheel (10) which are respectively mounted on a mounting plate (2); the first active guide wheel (3), the second active guide wheel (4), the first driven guide wheel (8) and the second driven guide wheel (9) and the third driven guide wheel (10) are arranged vertically to form an arc-shaped steering channel for the copper bar to pass through and bend and turn; the first wire-inlet guide wheel (6) and the second wire-inlet guide wheel (7) are vertically mounted in parallel on one side of the mounting plate (2), and a wire-inlet channel for the copper bar to pass through is formed between the first wire-inlet guide wheel (6) and the second wire-inlet guide wheel (7).
3. The tool for making a conductive ring of an oil-immersed vacuum on-load tap changer according to claim 2, characterized in that: The first active guide wheel (3), the second active guide wheel (4), and the first driven guide wheel (8) are arranged in an arc shape, and the second driven guide wheel (9) and the third driven guide wheel (10) are also arranged in an arc shape and are located below the first active guide wheel (3), the second active guide wheel (4), and the first driven guide wheel (8).
4. The tool for making a conductive ring of an oil-immersed vacuum on-load tap changer according to claim 2, characterized in that: The first driving guide wheel (3) and the second driving guide wheel (4) are respectively mounted on the mounting plate (2) via a rotating shaft (12), and the first driving guide wheel (3) and the second driving guide wheel (4) are driven by a driving gear (11) mounted between the center of the hand-cranked wheel (5) and the mounting plate (2).
5. The tool for making a conductive ring of an oil-immersed vacuum on-load tap changer according to claim 4, characterized in that: The first driving guide wheel (3) comprises a first driving guide wheel rear plate (32) and a first driving guide wheel front plate (33), the first driving guide wheel rear plate (32) and the first driving guide wheel front plate (33) are respectively arranged on the rotating shaft (12) at the front end of the mounting plate (2) and are spaced apart by a certain distance; a first driven gear (31) meshing with the driving gear (11) is mounted on the rotating shaft (12) at the rear side of the mounting plate (2).
6. The tool for making a conductive ring of an oil-immersed vacuum on-load tap changer according to claim 4, characterized in that: The second driving guide wheel (4) comprises a second driving guide wheel rear plate (42) and a second driving guide wheel front plate (43), the second driving guide wheel rear plate (42) and the second driving guide wheel front plate (43) are respectively arranged on the rotating shaft (12) at the front end of the mounting plate (2) and are spaced apart by a certain distance; a second driven gear (41) meshing with the driving gear (11) is mounted on the rotating shaft (12) at the rear side of the mounting plate (2).
7. The tool for making a conductive ring of an oil-immersed vacuum on-load tap changer according to claim 1, characterized in that: A handle for facilitating shaking of the hand-cranked wheel (5) is also provided at one rear end of the hand-cranked wheel (5).
8. The tool for making a conductive ring of an oil-immersed vacuum on-load tap changer according to claim 1, characterized in that: The bracket (1) comprises a base arranged in an I-shaped structure and columns installed on both sides of the base, and the base and the columns are respectively composed of U-shaped channel steels.